To open cable cover: - below battery (3) - insert flat head screwdriver in groove. Twist carefully and release cable lid lock (4) - pull cable cover downwards and release from grooves (5) t 5) 3 4 5 Cable routing and management: Cable management is possible on the control box backside. The wire grooves can be used for many different purposes, for instance: 1. Guide cable for sling adjustment actuator upwards 2.
LED indicators Battery indication CAL40+ LED 1 - LED 2 - LED 3 LED state Capacity Buzzer LED 1-3 constantly on Full - LED 1 constantly on Low Single beep on key activation LED 1, left side, switches from green to yellow and flashes slowly Two cycles left Buzzing continually when voltage has dropped below threshold limit LED 1-2 constantly on Charging indication CAL40+ LED state LED 1 - LED 2 - LED 3 Charging with internal charger Fully charged /ready for use On mains without battery mounte
LED indicators System status CAL40+ PRIORITY LED4 + LED5 LED state (Not listed = off) States in normal use Comments Reset Buzzer 0 LED 4 flashing according to BLE pairing state Pairing BLE Not ready to operate Wait until ready Buzzer in accordance with BLE pairing state 1 LED 4 + 5 constantly on (only when key is pressed) Emergency stop activated Not ready to operate Release emergency stop button - 2 LED 4 + 5 flashing fast (synchronous) FATAL ERROR Cannot operate, has to be reset No
LED indicators Battery indication CAL40 LED 3 States in normal use LED state (not listed = off) High LED constantly on Low (needs charging) LED slowly flashing Single beep at start of key activation Two cycles left LED slowly flashing/ synchronous/toggling + buzzer active Constant Charging indication CAL40 LED state LED 3 + 5 Charging with internal charger Fully charged /ready for use On mains without battery mounted Turn off mains For use with external charger CH01, please see CH01 usage d
LED indicators System status CAL40 PRIORITY LED 3 + 5 LED state (not listed = off) States in normal use Comments Reset 0 LED 5 constantly on (only when key is pressed) Emergency stop activated Not ready to operate Release emergency button 1 LED 3+5 slowly flashing (asynchronous/toggling) SWL confirmation New current limit stored.
How to use the SWL adjustment function With LIFT40 it is possible to configure software for the use of the standard or advanced SWL function or even both if needed. When preparing the control box software, it is possible to make preparations for the use of a standard SWL hand control or the use of a customised hand control. Safe Working Load Drive the lifting arm down and connect the special SWL adjustment hand control. Add load to the lift corresponding to SWL for the lift type.
Pairing BLE hand control When pairing a wireless hand control, follow this instruction: 1 How to pair a LINAK® Wireless LIFT40 Move within two meters of the patient lift. Beep Beep 2 Enter Direct Pairing Mode by activating key 1 and magnet for 3 seconds. 3 Release key and magnet and move closer to the LIFT40 until buzzer frequency change from slow to fast. 4 Confirm pairing by pushing key 1 Double confirmation beep - Pairing OK ✓ MA M9-02-875 - 2020.04 How to pair LINAK.
LIFT40 mounting 2 UP DOWN 3 1 3 Recommendations - positioning LIFT40 only complies with IPX6 when the control box is mounted correctly (see illustration 1 and 2).
Recommendations: • The control buttons of redundant hand controls for lifting and lowering work as normal hand control buttons. • Please be aware that loss of power might occur due to the battery deep discharge protection. This will only be the case if the battery is continually being used despite a warning. • The service counter is only active in CAL40+ when a sufficiently charged BAL40 is mounted.
2. BAL40 (MEDLINE® CARELINE® ) The BAL40 lead acid battery pack is part of the LIFT40 product series specially developed for patient lifts. Usage: • Compatibility: CAL40/CAL40+/CHL40 • Duty cycle: Max. 10% or 2 minutes continuous use followed by 18 minutes without use at a max. discharge current of 10 A • Charging: Via external wall charger CHL40 and CH01 or via CAL40 or CAL40+ with internal charger.
Mounting battery: 1) With open handle (1) - position battery base over the guide track and lower it in place 2) Steer in upper part of battery 3) Press down handle to lock battery in place Steer top in 2 Position Lock handle 3 1 Recommendations: • • • • • • • Do not exceed the storage temperature as it will shorten the product life and performance. Allow the battery to settle to room temperature before use or charging.
3. CHL40 (MEDLINE® CARELINE® ) The CHL40 charger is an important part of the LIFT40 family. It functions as a wall charger when mounted on the wall, but also as a more mobile charger simply placed horizontally on its back on any surface.
Recommendations: Only use original LINAK components and accessories for full compatibility. Only use CHL40 charger for BAL40 battery charging. The charger CHL40 is specifically designed to charge the BAL40 battery. Special care should be taken when mounting the CHL40. If the CHL40 is mounted correctly, the CHL40 complies to IPX4. If the CHL40 is mounted incorrectly, water may enter the screw holes resulting in IPX4 non-compliance and cause malfunction and hazardous situations.
General functionality – LIFT50 Battery on/off: LIFT50 has a new and ergonomic battery design. Remove battery: 1) Use thumb and index/middle finger to push buttons on battery sides 2) Pull battery out Mounting battery: 3) and 4) Grab battery on sides and steer battery base over steering pin, push in place Battery handling on/off – COL50 1 1 2 Push 3 Steering pin 4 Please follow the mounting instructions of the control box COL50. Do not mount the battery upside down.
Emergency stop instructions Emergency stop activation/deactivation: The emergency stop is mounted on top of the BAL50 battery. It is readily available as the norm describes. Operation to activate emergency stop 1) Push button on top of battery To release emergency stop Take off battery 2) Use thumb and index/middle finger to push buttons on battery sides 3) Pull battery out To replace the battery again 4) Grab battery on sides and steer battery base over steering pin.
Cable mounting and cable cover COL50 has a uniquely designed cable cover which also works as an integrated cable cover when closed. To close cable cover 1) Mount cable plugs in control box (1) 2) Push cable cover directly over designated snaps (2) To open cable cover 3) Insert flat head screwdriver in groove (3). Move screwdriver handle carefully towards the back of COL50.
LED indicators LED 1 - LED 2 - LED 3 LED state (Not listed = off) States in normal use LED 1 - 3 constantly on 75 - 100% SOC LED 1 + 2 constantly on 50 - 75% SOC LED 1 constantly on < 50% SOC LED 1 left side, switches from green to yellow and flashes slowly Two cycles left, buzzer active LED state (Not listed = off) States while charging LED 1 - 3 constantly on 90 - 100% LED 1 + 2 constantly on LED 3 flashes slowly 65 - 90% LED 1 constantly on LED 2 flashes slowly 40 - 65% LED 1 flashes
LED indicators LED state (Not listed = off) States in normal use Comments Reset 0 LED 4 flashing according to BLE pairing state* Pairing BLE Not ready to drive Wait until ready 1 LED 4+5 constantly on Emergency stop activated Not ready to drive Reactivate emergency stop 2 LED 4+5 flashing fast (synchronous) FATAL ERROR Cannot drive, has to be reset No movement possible Reset fatal error routine 3 LED 4+5 flashing slowly (asynchronous toggling) Not learned/configured correctly Not read
How to use Direct Pairing 1. Enter pairing mode. 2. When in pairing mode, the control box buzzer will begin to beep and the LED starts to blink. 3. Move the hand control closer to the control box with which you want to pair. 4. Pair the hand control with the control box. 5. The control unit LED will begin to blink with the same frequency as the nearest control box. 1 How to pair a LINAK® Wireless LIFT50 Move within two meters of the patient lift.
How to use the learn mode function With the COL50 it is possible to configure software for the use of standard or advanced learn mode function or even both if needed. When preparing the control box software, it is possible to make preparations for the use of standard learn mode hand control or the use of customised hand control.
Learn Mode - recommendations • Using the Learn Mode functionality allows easy current limit setting to help the lift comply with the ISO 10535 requirement. • The Learn Mode functionality is recommended to use for channel 1 when adjusting the lifting actuator to fit the SWL load rating of the lift. • Based on settings from the Learn Mode function use, the lift shall not be able to lift more than 1.5 times the maximum load.
LIFT50 mounting 2 2 1 Drawing no. 1039w4000 Recommendations - positioning LIFT50 only comply with IPX6 when the control box is mounted correctly (see illustration 1 and 2). LIFT50 can be mounted as shown on the pictures above: • Battery upwards, cable outlets downwards (see illustration 1) • Control box lying on either side, seen from the front (see illustrations 2) Cables and blind plugs must be inserted correctly in the control box to maintain the IP degree in washing or cleaning situations.
Recommendations - mounting If COL50 is mounted incorrectly, water will gather in the plug holes resulting in possible non-compliance with IPX6. COL50 can be mounted as shown on the pictures below: 1) Batteries up, cable outlets downwards 2) COL50 lying on the side, no difference if mains cable is up or down COL50 – Mounting on patient lifter Move top position in 3 Mounting holes 1 Mount the steel bracket on the patient lift using the two dedicated holes 2 Mount control box (COL50) on steel bracket.
Recommendations: • • • • • • • • The control buttons of redundant hand controls for lifting and lowering work as normal hand control buttons. The service counter is only active in COL50 when a sufficiently charged BAL50 is mounted. When using a control box with emergency stop, the stop button must be activated in cleaning situations in order to comply with IPX6. Only use original LINAK mains cables to ensure a proper connection to the internal charger.
5. BAL50 (MEDLINE® CARELINE® ) The BAL50 Li-Ion battery pack is a part of the LIFT50 product series specially developed for patient lifts. LIFT50 is a complete system consisting of the control box COL50, a battery BAL50 and an external charger CHL50 in a flexible solution.
Warnings ALL LI-ION BATTERY USERS MUST READ THESE IMPORTANT BATTERY SAFETY INSTRUCTIONS AND WARNINGS BEFORE USING LI-ION BATTERIES. Failure to read and follow these safety instructions and warnings may result in fire, personal injury, and equipment damage if the batteries are charged and/or used improperly. Lithium ion batteries differ from the lead acid technology as they have a built-in deep discharge protection.
6. CHL50 (MEDLINE® CARELINE® ) The CHL50 charger is an important part of the LIFT50 family. It functions as a wall charger when mounted on the wall, but also as a more mobile charger simply placed horizontally on its back on any surface.
Charger mounting When mounting CHL50 on wall, please use the two dedicated mounting holes placed in the charger body. Front View CHL50 must be mounted by means of 2 screws (not supplied by LINAK): Mounting holes Screw type: Diameter 4 mm/style: pan head or truss head. Length and thread type depend on wall material. Washer type: Optional 4 mm washer with max. 10 mm outer diameter. The mounting screws for the control box and the charger must be tightened with a maximum torque of 1 Nm.
Recommendations: • • • • The charger CHL50 is specifically designed to charge the BAL50 type battery. Special care should be taken when mounting the CHL50. If the CHL50 is mounted correctly, the CHL50 complies to IPX4. If the CHL50 is mounted incorrectly, then water may enter the screw holes resulting in IPX4 non-compliance and cause malfunction and hazardous situations. • In cleaning situations, the charger must be disconnected from mains.
10. Repair and disposal Repair Only an authorised LINAK® service centre should repair the LINAK actuator systems. Systems to be repaired under warranty must be sent to an authorised LINAK service centre. In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers, as special tools and parts must be used. If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date.
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