AC Module System Installation Manual LGXXXA1C-A5 Important! Please read AC Module System Installation Manual before installing, wiring, or using this product in any way. Failure to comply with these instructions will invalidate Warranty. Copyright © 2017 LG Electronics. All Rights Reserved.
AC Module System Installation Manual Contents 1 Safety 5 1-1 Safety Symbol 5 1-2 Circuit Symbol 5 1-3 Important Safety Instructions 6 1-4 FCC Guideline 8 2 Introduction 9 3 Installation 10 3-1 Instruction before Installation 10 3-2 Checking the Install Site 11 3-3 Inspecting Components of an AC Module 12 3-4 Inspecting Components of an EnerBox2 13 3-5 Wiring Diagram of AC Module System 14 3-6 Installing the AC Junction Box and PV Rack 15 3-7 Mounting the AC module 16 3-8 Coup
AC Module System Installation Manual Contents 4 5 6 Communication 47 4-1 EnerBox2 components 48 4-2 Simple Diagram for Communication System Configuration 48 4-3 Installing EnerBox2 49 4-4 EnerVu2 Monitoring system ( Installer account ) 63 4-5 EnerVu2 Monitoring system ( Homeowner account ) 70 4-6 EnerVu2 Mobile Monitoring Application ( Installer account ) 72 4-7 EnerVu2 Mobile Monitoring Application ( Homeowner account ) 75 Trouble Shooting Guide 79 5-1 EnerBox2 Inspection 79 5-2 Rep
AC Module System Installation Manual Contents 7 Maintenance 96 8 Accessories 97 9 Product Specifications 99 9-1 AC Module, LGXXXA1C-A5 99 9-2 AC Cables 101 9-3 EnerBox2 102 10 Warranty 103 11 Transportation and Storage 103 12 Contact 103 Appendix 1 – AC module Installation Map 104 Appendix 2 – Module Installation & Load Guide 105 Appendix 3 – Alternative Equipment Grounding Devices 106 Revisions Table Date Version Description of change Remark 2018.03. 19 1.
AC Module System Installation Manual 1 Safety Note and comply with the safety guidelines of this manual while handling AC modules. Failure to comply may result in severe damage to the equipment and/or fatal injuries. 1-1 Safety Symbol Safety symbols are used to prevent property losses and human life damages during the operation of this equipment. Safety Symbol Description Failure to comply with the instructions may cause a severe injury or immediate death.
AC Module System Installation Manual 1-3 Important Safety Instructions • To prevent the risk of electric shock, do not touch any terminals in operation and wait for a few minutes after turning a circuit breaker off. It may be energized in the open position. • To prevent the risk of overvoltage, do not disconnect the cable connector in operation. • Do not contact electrically active parts of the panel, such as terminals, without appropriate safety gear. Contact may result in lethal spark or electric shock.
AC Module System Installation Manual • Use proper equipment, connectors, wires and buttresses for the installation of the module. • To reduce the risk of accidents, install the AC modules during mild weather. For raining or snowy days, electric shock hazard exists. For windy days, there is a difficulty to move the AC modules. • To prevent the risk of injury, do not apply pressure on the module (ex. placing heavy objects or stepping on the module). • To prevent the risk of injury, do not drop the module.
AC Module System Installation Manual 1-4 FCC Guideline For Micro inverter & Communication Gateway (EnerBox2) You are cautioned that changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. This equipment has been tested and found to comply with the limits for a Class B Digital Device, pursuant to Part 15 of the FCC Rules. These limits are designed Part 15 of the FCC Rules.
AC Module System Installation Manual 2 Introduction LG AC module consists of a DC module and a micro inverter. Without an additional equipment, it converts the solar energy to AC power which can be consumed by electric appliances in a home or can be supplied to the utility.
AC Module System Installation Manual 3 Installation 3-1 Instruction before Installation • LG AC module is “Grid Support Utility Interactive Inverter”, which requires approval from the corresponding authority prior to connection with utility grid. Contact the applicable local government agencies and/or utility company. • Installation, maintenance, and supervision may only be carried out by an approved qualified and authorized installer for the safety of workers and systems.
AC Module System Installation Manual 3-2 Checking the Installation Site • • • • • • • Check whether the target site of installation meets the following requirements. Do not install AC modules near highly combustible structures or materials. Do not install AC modules where the maximum ambient temperature exceeds 65°C (149℉). Do not install AC modules at a place under direct exposure to salt water or ammonia. Do not install AC modules at a place easily accessible to people.
AC Module System Installation Manual 3-3 Inspecting Components of an AC Module After receiving products, inspect all parts for possible deformity or malfunction. ⑨ AC Module ⑩ 1. DC module converts the solar energy to DC power. 2. Micro Inverter converts DC power generated by each PV module to AC power. 3. AC module frame is a structural system to protect and support a DC module and a micro Inverter. 4. AC Cable Male Connector can be connected with an AC cable female connector or a female end cap. 5.
AC Module System Installation Manual 3-4 Inspecting Components of EnerBox2 After completing the installation of AC module on the rooftop or other site, next step is to install the communication gateway(EnerBox2) which enables home owners and installers to monitor power production of individual AC module or the entire array on a daily, monthly or an annual basis. The communication system is simple to connect the gateway with each micro inverter and an internet router.
AC Module System Installation Manual 3-5 Wiring Diagram of AC Module System Below is a sample diagram of the AC module system. Transition Cable (transformed from an extension cable) PV Rack AC Module AC Cable AC Junction Box General AC Cable Equipment Grounding Conductor Meter EnerBox2 2-pole 20A N L1 L2 G Distribution Panel 1. - AC module Consists of a DC module and a micro inverter.
AC Module System Installation Manual 3-6 Installing the AC Junction Box and PV Rack Before Installing the AC junction box and PV rack, be aware of the following requirements: • Determine appropriate solar panel angle maximizing the amount of sunlight. It depends on geographical conditions. • To make better air circulation along the backside of the AC module, it is recommended to install the PV rack with a gap of at least 4 inches (100mm) between the back of the module and roof surface.
AC Module System Installation Manual 3-7 Mounting the AC module Before mounting AC module in the PV rack, be aware of the following requirements: • Check that all parts of the product are intact and operational. • Check that the cable connectors are not damaged. • Do not install the AC modules horizontally. It will make difficult for dust to be washed off by rain naturally. Accumulation of dust, dirt or soil may be a cause of performance degradation.
AC Module System Installation Manual Mount AC module to the PV rack in the following order: • Bolting type uses manufactured holes on the AC module frames to attach the AC modules on PV rack or support structure. Use at least 4 mounting holes (2 on right and 2 on left frame) to securely hold the AC modules on the structure. This mounting type is tested by UL. • The AC module can be mounted by using clamps or fixing plates.
AC Module System Installation Manual Mount AC module to the PV rack in the following order: • Place AC modules on the PV rack with a minimum gap of 6mm (0.236 inches) between each module. To prevent the risk of slipping during installation, mount AC modules one by one. • Peel the adhesive label attached on the side of AC module frame and attach the identification label on LG AC module Installation map. The map makes it easy for customers to identify the physical location of a particular AC module.
AC Module System Installation Manual 270 mm 10.63 inch Portrait Orientation 400 mm 15.75 inch 270 mm 10.63 inch 400 mm 15.75 inch Landscape Orientation Rev. 1.0 120 mm 4.72 inch 120 mm 4.72 inch 120 mm 4.72 inch 120 mm 4.72 inch • After checking whether paring male and female connectors between modules (except end cap and junction box connection) are surely finished, proceed to install next row of modules. • All of AC cable connectors must be installed underneath the module, out of rain and sun.
AC Module System Installation Manual • If the installation is likely to be affected by heavy(extreme) snow, further suitable panel support is recommended on the lower row of panels. LED indicator Flashing red light => No red light • Solar panel is getting solar energy but it is not providing power to utility grid. (Left figure) • Solar panel is getting solar energy and it is providing power to utility grid. (Right figure) • Connection time is set with 1min.
AC Module System Installation Manual 3-8 Coupling AC cable Connectors Before pairing AC cable connectors, familiarize following descriptions specifically explaining how to handle AC cable connectors and accessories. AC cable connector insertion • AC cable connectors have ‘Fool-proof system’ to pair connectors in a right direction. • Before pairing two AC cable connectors, identify the locations of ‘Fool-proof system’ on each AC cable connectors.
AC Module System Installation Manual • Do not bend the cable too many times. It may result in mechanical and/or electrical problems. • Do not disconnect AC cable connectors under load. • Use the dedicated unlocking tool to remove the connector. Do not use any other tools. • The following unlocking tool is available for disconnecting the combined AC cable connectors. • The male and female connectors will be opened by fully depressing the unlocking tool into the latches.
AC Module System Installation Manual 3-9 Building an array of AC modules • Take the AC cable male and female connectors out of the cable holder. • Each AC module has an AC cable male connector and an AC cable female connector simultaneously. • AC cable female connector is located on the left at rear side, on the right at front side. • AC cable male connector is placed on the right at rear side, on left at front side.
AC Module System Installation Manual • Do not expose the cable connections to directed, pressurized liquid (water jets, etc.). • Do not expose the cable connections to continuous immersion. • Do not expose the AC cable connector to continuous tension. • Use only the connectors and cables provided by LG Electronics. • Do not allow contamination or debris inside the connectors. • Use cables and connectors only when all parts are present and intact.
AC Module System Installation Manual 3-10 Building blocks of an array M Male connector 6 building blocks F Female connector • There are 6 building blocks of AC modules which can be used in building an array. Using the 6 building blocks helps installers sketch array configuration and plan the AC cable connection. The designer needs to keep in mind that the location of female and male connector will affect array design.
AC Module System Installation Manual Fastening AC cables on PV racks or AC module frame • Use cable ties in order to fasten the AC cables on AC module frames or PV racks. • Keep the AC cables off from roof surface or ground. • For cases of portrait in reverse or landscape in common, steps are described to recommend to fasten AC cables on AC module frames and PV racks. For portrait in reverse or landscape in common, A. Get the AC cable paired. B.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 3-by-4 PV array in portrait orientation, F Female connector Use proper transition cable for connecting the array with the AC junction box.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 3-by-4 PV array in landscape orientation, F Female connector Use proper transition cable for connecting the array with the AC junction box.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 2-by-6 PV array in portrait orientation, F Female connector Use proper transition cable for connecting the array with the AC junction box.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 2-by-6 PV array in portrait orientation, F Female connector Use proper transition cable for connecting the array with the AC junction box.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 2-by-6 PV array in landscape orientation, F Female connector Use proper transition cable for connecting the array with the AC junction box.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 2-by-6 PV array in portrait orientation, F Female connector An example is described below for a case where a modification of the array design is inevitable because of a roof vent or other obstacles. The benefit of the AC module comes from a case where a connection of AC modules in reverse position can be achieved.
AC Module System Installation Manual Possible combination of AC modules for array design M Male connector If AC junction box is on the right side of a 2-by-6 PV array in portrait orientation, F Female connector An example is described below for a case where a modification of the array design is inevitable because of a roof vent or other obstacles. The problem can be solved by using extension cables which has 1600 mm/63 in. long. The extension cable connectors are provided with end caps.
AC Module System Installation Manual 3-11 Grounding Check your information below before grounding. Notice • Grounding is largely classified into equipment grounding and neutral grounding. The purpose of the equipment grounding is to prevent electric shock from contact with metal parts. Equipment grounding allows the abnormal current to flow from the equipment to the earth. • The equipment grounding conductor and the neutral conductor are separated.
AC Module System Installation Manual Samples for grounding There is a sample for grounding method as described below. Using ground holes on PV frames • Determine the size of an external ground wire according to Article 690.45, NEC2014. (Grounding conductors smaller than 6 AWG shall be protected from physical damages.) • All dead metal parts should be grounded through the connection of the PV module frame. • Each grounding point on each PV frame is identified with ground symbol.
AC Module System Installation Manual Samples for grounding There is a sample for grounding method as described below. Using alternative equipment grounding devices. • • • • • • Determine the size of an external ground wire according to Article 690.45, NEC2014. All dead metal parts should be grounded through the connection of the PV module frame. Alternative Equipment Grounding Devices are classified on a table at Appendix 3 - Alternative Equipment Grounding Devices.
AC Module System Installation Manual 3-12 Connecting Array of AC Modules to Distribution Panel Before connecting general AC cable from the AC junction box to distribution panel, adhere to the following items: Notice • To prevent the danger of electric shock, check again if the circuit breaker is surely turned off. • LG does not provide separate general AC cables coming from the distribution panel to an AC junction box. • Process the Installation works using certified parts and tools.
AC Module System Installation Manual Adjust an extension cable for junction box configuration Cut here Extension cable L1 (Black) L2 (Red) Neutral (White) Transition cable ※ Use a proper transition cable for the first AC module connector. Cut here Extension cable L1 (Black) L2 (Red) Neutral (White) Transition cable ※ Use a proper transition cable for the first AC module connector.
AC Module System Installation Manual Sealing the last AC module connector The AC cable connector of the last AC module should be sealed for weather proof function. End caps are initially paired with connectors. Installers can use suitable end cap for different type of connector at the last AC module. ※ Use a proper end cap for the last AC module connector. ※ Use a proper end cap for the last AC module connector. ※ End caps are Initially paired with connectors.
AC Module System Installation Manual Connect the general AC cables in the following order: AC output single phase 240VAC There is a sample for AC output cables connection of single phase 240VAC below. The micro inverter is compatible with 240VAC/120VAC and 208VAC/120VAC. No additional setting is required.
AC Module System Installation Manual Connect the general AC cables in the following order: AC output single phase 208VAC There is a sample for AC output cables connection of single phase 208VAC below. The micro inverter is compatible with 240VAC/120VAC and 208VAC/120VAC. No additional setting is required.
AC Module System Installation Manual AC output three phase 208VAC –merge type To form balanced three phases, it is recommended to use 3-array and equal to the number of AC modules in each array . There is one of samples for AC output cables connection of three phase 208VAC below.
AC Module System Installation Manual AC output three phase 208VAC –split type To form balanced three phases, it is recommended to use 3-array and equal to the number of AC modules in each array . There is one of samples for AC output cables connection of three phase 208VAC below.
AC Module System Installation Manual 3-13 Grid Voltage Measurement Measure AC voltage of the utility at the distribution panel and AC junction box using a voltmeter. Fill out the below table. If the measured voltage is out of the range which is specified in each table, then ask to local electricity provider for voltage instability.
AC Module System Installation Manual 3-14 Grid Frequency Measurement Measure grid frequency of the utility at the distribution panel and AC junction box using a voltmeter. Fill out the below table. If the measured voltage is out of the range which is specified in each table, then ask to local electricity provider for voltage instability.
AC Module System Installation Manual 3-15 Energize the installed AC module system B B E C Meter A,F 2-pole 20A D G N L1 L2 An array of AC modules AC junction box Distribution panel A. Make sure that the branch circuit breaker is initially turned off. B. Check whether all of AC cable connectors are properly engaged. Refer to 3-8 Coupling AC cable connectors and 3-9 Building an array of AC modules. C. Confirm that the last AC module’s cable connector is appropriately sealed with an end cap. D.
AC Module System Installation Manual 4 Communication After completing the installation of AC modules on the rooftop or other site, next step is to install the communication gateway(EnerBox2. Before installing the gateway, adhere to the following notices: • For reliable communication, it is recommended for the gateway (EnerBox2) to be directly installed to an outlet which is electrically connected to the distribution panel where the AC modules are attached also.
AC Module System Installation Manual 4-1 EnerBox2 Components After completing the installation of AC modules on the rooftop or other site, next step is to install the communication gateway(EnerBox2) which enables home owners and installers to monitor power production of individual AC module or the entire array on a daily, monthly or an annual basis. The communication system is simple to connect the gateway with AC modules and an internet router.
AC Module System Installation Manual 4-3 EnerBox2 installation procedure Step 1. Create an installer account. If you have it, skip this step. Step 2. Find a location for EnerBox2. Step 3. Detect the AC modules and check the PLC level. Step 4. Connect to Internet. Step 5. Verify the system configuration. Step 6. Create a system. (using EnerVu2 or LG EnerVu2 Professionals) Step 7. Design the Array in EnerVu2. Step 8. Activate a System. ※ EnerVu2 indicates a website(https://enervu.lg-solar.
AC Module System Installation Manual Step 1. Create an installer account. If you have it, skip this step. Create an installer account using a mobile phone. A. Use ‘Google Play store’ to search for ‘enervu2’. B. Access and sign up into the EnerVu2 URL : http://enervu.lg-solar.com/. If you have signed up before, please go for Step 2 directly. C. If you generate a password through a link sent to your email, your subscription is complete. You can create an account by using your laptop or desktop.
AC Module System Installation Manual Step 2. Find a location for EnerBox2 A. In a house, find out an outlet that is electrically connected to the distribution panel where all of AC modules are attached. Distribution Panel B. Do not share the outlet with other home appliances like TVs, washing machines, or electronic gadgets, etc. It will create interference in communication of an EnerBox2 with AC modules. C. Allow the EnerBox2 to occupy the outlet exclusively. D.
AC Module System Installation Manual Step 3. Detect the AC modules and check the PLC level A. Briefly press the AP button on EnerBox2 to activate the Soft AP mode. The ‘MOBILE / S-METER’ LED is displayed in amber. (if you push the AP button again, Soft AP mode will be deactivated). Briefly press the AP button B. Amber color on the LED Turn Wi-Fi on in your mobile phone. Search for the SSID of EnerBox_xxxxx (xxxxx : Five digits after EnerBox2 serial number). The password is 87654321.
AC Module System Installation Manual E. You can check the PLC level in dashboard. It is recommended for the PLC level to have two or three. If the PLC level is zero or one, Relocate the EnerBox2 to a location where few home appliances are installed. PLC level indicator - : Relocate the EnerBox2 on another place. - : Relocate the EnerBox2 on another place.
AC Module System Installation Manual Step 4. Connect to Internet Method A : Wi-Fi setting with soft AP mode Using Soft AP mode A. Briefly press the AP button on EnerBox2 to activate the Soft AP mode. The ‘MOBILE / S-METER’ LED is displayed in amber. (if you push the AP button again, Soft AP mode will be deactivated). Briefly press the AP button Amber color on the LED B. Turn Wi-Fi on in your mobile phone. Search for the SSID of EnerBox_xxxxx. EnerBox_xxxxx password : 87654321 C.
AC Module System Installation Manual F. If it is done, briefly press the AP button on EnerBox2 to deactivate the Soft AP mode. The ‘MOBILE / S-METER’ LED is off. Briefly press the AP button The MOBILE LED is off G. Get your Wi-Fi setting back to normal. H. Go to Step 5. If internet connection by using the AP mode does not work, try methods described below. Method B : WPS mode Using WPS (Wi-Fi Protected Setup) mode A. Find WPS button on your home router. If it does not have it, try Method C.
AC Module System Installation Manual If internet connection by using the AP mode does not work, try methods described below. Method C : Ethernet A. a. Plug the Ethernet cable into the Ethernet(RJ45) port on the EnerBox2 and broadband router. B. If the Ethernet cable is fully functional, LED on ‘INTERNET’ of EnerBox2 is supposed to be turned on solid green. If not, change the Ethernet cable. C. Make sure that you are using a Broadband router. In most cases of ‘Switch / Hub’, DHCP is not in service.
AC Module System Installation Manual Step 5. Verify the system configuration After getting connected to the EnerBox2 through Soft AP mode, check the dashboard for the following. You can also connect to EnerBox2 through the site’s routers. A. Confirm that internet connection is secured. EnerBox2 is connected to internet. EnerBox2 is not connected to internet. B. Compare ‘Installed Number’ of AC modules with ‘Detected, Communicating or Producing Power’ of AC modules. This number is refreshed in 15 min. C.
AC Module System Installation Manual Step 6. Create a system Creating a system and registering the EnerBox2 is possible by using EnerVu2(web application) or LG EnerVu2 Professionals(mobile application). Using a laptop or a desktop A. Access and sign in the EnerVu2. URL : https://enervu.lg-solar.com B. To register the EnerBox2 that you have just installed on the site, press the "Create a System" button in left global navigation bar. C.
AC Module System Installation Manual Using a mobile phone A. Turn Wi-Fi on in your mobile phone. Search for the SSID of the network connected with EnerBox2. B. Control your mobile phone to get the LG EnerVu2 Professionals shown up. Tap ‘Connect to an EnerBox’ and select the EnerBox2 serial number. C. To register the EnerBox2 that you have just installed on the site, press the ”New System” button in bottom side of the dashboard. D. Fill in the System & Owner information.
AC Module System Installation Manual Step 7. Design the Array in EnerVu2 using a laptop or a desktop ( It is not available on the mobile application ) A. Click ‘Go to Design’. B H A F C Hold the MAC. Then drag it on the array B. Choose a background image in order to decorate the array builder. For an example, you can use a picture of rooftop having a great view for getting a pleasure when you see the array in the website. You can adjust the opacity, scale, and rotation of the selected image.
AC Module System Installation Manual Step 8. Activate a System A. Finally, press ‘Activate’ on right-side button at Activation Checklist. After homeowner signs in to LG account with an invitation email, the system will be in completion of activation automatically. B. Then, the installer and home owner can monitor the installed system to check out energy harvest. C. Go for the site for homeowners and sign up. D. A window for creating an account will be popped up. E.
AC Module System Installation Manual Note 1. Visual notification of power production status. A. During daytime, users can be easily noticed about the power generation information by simply looking at the EnerBox2. B. Different colors are used to express brief power production level as described below. C. If red LED light or no LED light is shown during daytime and it persists continuously, please refer to ‘Trouble Shooting Guide’ in Installation manual.
AC Module System Installation Manual 4-4 EnerVu2 Monitoring system ( Installer account ) Note 1. Creating an installer account using a laptop. (LG EnerVu for Professionals) A. Access and sign up into the EnerVu2 URL : http://enervu.lg-solar.com/. If you have signed up before, please skip this step. Creating an account by using a mobile is described in 4-3 EnerBox2 Installation procedure. B. Press the Sign Up button to go to the subscription page and enter basic information (User, Company Info). C.
AC Module System Installation Manual Note 2. LG EnerVu for Professionals A. Log in with ‘LG EnerVu for Professionals’ account. LG EnerVu for Professionals URL : http://enervu.lg-solar.com/ B C D B. System map depicts a world map where a user easily finds each AC module system installed and registered by the user account. You can zoom the map in or out by holding a Ctrl key and scrolling a mouse wheel. C.
AC Module System Installation Manual Note 3. LG EnerVu for Professionals A. Get into Activated system. A list of installed systems are on display with simple data. B. Click a system that you have created. C. The list can be easily fetched by just clicking the excel icon. An excel file will be automatically generated for helping user stack data or report a list. Also, ‘Setting-Table Data’ is provided to freely select columns you want to demonstrate in the excel file or on the display window.
AC Module System Installation Manual Note 4. LG EnerVu for Professionals A. Systems – Menu to view or create systems Activated system – Energy harvest data can be monitored on daily, weekly, monthly or annual basis. It is only possible after installation of AC modules and a monitoring system is finished. In process System – It shows systems on development. Create a System – It is for registering a new AC module system. B.
AC Module System Installation Manual Note 5. System’s Power Production Animation at LG EnerVu for Professionals A. Go for ‘View’ – ‘Array’ button for a function showing 1) amount of energy produced by each AC module within a set period, 2) graphs showing produced power at a specific time. B. Set a period with which total amount of energy will be specified on the virtual array. C.
AC Module System Installation Manual Note 6. System’s Power Production Animation at LG EnerVu for Professionals A. Go for ‘Graph’. B. Click ‘Energy’ to see energy production (Wh) trend. Or go for ‘Power’ to see power (W) that is generated at a specific time instance. C. Set an appropriate time frame. Select the system or an AC module to check energy and power production. D. Multiple graphs can be created in taps. For a new tap, it shows data with previous setting.
AC Module System Installation Manual Note 7. Comparison of an AC module with another AC module A. Go for ‘Graph’. B. Put the slide of ‘Compare Modules’ on right position. C. Click ‘Energy’ to see energy production (Wh) trend. Or go for ‘Power’ to see power (W) that is generated at a specific time instance. D. Set an appropriate time frame. E. Please check out two modules you want to compare. F. After selecting two modules, press the ‘Apply’ button. G.
AC Module System Installation Manual 4-5 EnerVu2 Monitoring system ( Homeowner account ) Note 1. LG EnerVu for Owner A. Log in with ‘LG EnerVu for Owner’ account. LG EnerVu for owner URL : https://enervu.lg-solar.com B. The user can have three options to choose. Dashboard : C,D,E are shown on ‘Dashboard’. Monitoring System Info C. System Energy provides information representing energy production. D. Energy Production Graph allows a home owner to observe general energy production trend quickly. E.
AC Module System Installation Manual Note 2. LG EnerVu for Owner A. Go for ‘Monitoring’ menu displayed on the left. B. Click ‘Array’ to see the virtual array that the installer has already set. C. The AC module system shows total energy production on each AC module depending on how you set the time period D. Click ‘Graph’ to see energy production trend during a period you have set. It can be also saved in a various format E.
AC Module System Installation Manual 4-6 EnerVu2 Mobile Monitoring Application( Installer account ) Note 1. LG EnerVu mobile main page (LG EnerVu for Professionals) A. Connection method for EnerBox2 - Site AP : connection using a router - 3G/LTE : connection using 3G/LTE A B - EnerBox AP : connection using Soft AP B. Notices ( “ⓝ” when it has new notices) - Alert : notice for system alert - Message : listing a system of activation or transfer - News : Notice or Announcement C.
AC Module System Installation Manual Note 2. LG EnerVu mobile ‘Check Systems’ ( Installer account ) A. Touch ‘Check Systems’ B. The ‘Alert’ tap allows installers to discover any system having alerts. The reported alerts can be used for trouble shooting. Specific information can be found if you touch a particular system that you want to investigate. C. The ‘In-progress’ tap lists systems which are in a process of registration.
AC Module System Installation Manual Note 3 LG EnerVu mobile ( Installer account ) A. Touch ‘Settings’ B. You can check and download the latest firmware version update from your mobile. C. There is an option to choose a language that you want to set. D. Firebase Analytics provides an option for users to allow/disallow sending logs to a web-server. So, if you want to disable ‘Firebase Analytics’, turn it off. B C B C D A E. Touch ‘Support’ F. Terms of Use G. Privacy Policy H.
AC Module System Installation Manual 4-7 EnerVu2 Mobile Monitoring Application( Homeowner account ) Note 1. LG EnerVu mobile (LG EnerVu for Owner) A. Sign in with a user ID and a password. B. A user can create an account with a mobile phone. C. If you scroll the mobile screen down, more buttons are ready to be used. FAQ helps a user find out useful resources to solve potential problems. D. After touching ‘Guest’, an example of screen layout will be depicted.
AC Module System Installation Manual Note 2. LG EnerVu mobile ( Homeowner account ) A. After signing in with an ID and a password. B. Dashboard provides brief description about solar energy generation produced by the installed AC module system. Weather conditions, night or daytime, concise summary for energy production are demonstrated in this section. Also, a graph representing solar energy generation within a specific time is on display.
AC Module System Installation Manual Note 3. LG EnerVu mobile ( Homeowner account ) A. Touch ‘System Info’. Variable jobs are available including changing system information, getting system data, adding a new member or requesting account transfer. B. If connection between EnerBox2 and EnerVu is not guaranteed, get ‘Network Setting Guide’ for trouble shooting. C.
AC Module System Installation Manual Note 4. LG EnerVu mobile ( Homeowner account ) A. Go for ‘Account’ > ‘My Info’ if it is necessary to edit homeowner information. B. ‘Terms & Privacy’ can be used to check rights and obligation. There are 3 taps consisting of ‘Terms of Use’, ‘Privacy Policy’ and ‘LG Account’. C. System Inquiry - Please contact the installer for inquiries about system and error occurrence. Homepage Inquiry - For inquiries about using the website, please contact LG Electronics..
AC Module System Installation Manual 5 Trouble Shooting Guide 5-1 EnerBox2 Inspection If EnerBox2 doesn’t work as guided as in the manual, please follow the steps at first measure before troubleshooting. A. Make sure that the power cord is fully engaged into the power outlet and into the EnerBox2 body. If everything is normal, the LED on upper position of the EnerBox2 will be flashing light then turned off after the boot procedure is in completion. B. Check the EnerBox2 operation mode.
AC Module System Installation Manual 5-2 Replacing an EnerBox2 First, physically install the new Enerbox2 using the following procedure. 1. Unplug the power cord of the old EnerBox2 2. Place the new EnerBox2 at the same location. Let the new EnerBox2 have a power cord at then put it into a power outlet (same outlet used by the old EnerBox2). 3. Let the installed EnerBox2 access to internet in reference of AC Module System Installation Manual where 4-3 installing EnerBox2 describes Step 2.
AC Module System Installation Manual Using LG EnerVu2 Professionals You can find ‘Reboot’ button by going for [Check Systems -> Activated -> Select a system -> EnerBox]. The button is placed on the right. When you press the ‘Replace’ button, you will see three ways to enter the new EnerBox2 S/N as shown below. • Discover Automatically If the home router is connected together as shown below, discover the EnerBox2 automatically. New EnerBox2 • Scan Barcode Scan Barcode for EnerBox2 registration.
AC Module System Installation Manual 5-3 Check the PLC Level It is recommended for the PLC level to have two or three. It will be the best if the outlet has shortest electrical path from the distribution panel where all of AC modules are attached. If the PLC level is zero or one, relocate the EnerBox2 to a location where few home appliances are installed. Refer to ‘5-4 Micro Inverter Detection Issues’ when relocation of EnerBox2 cannot solve problem.
AC Module System Installation Manual 5-4 Micro Inverter Detection Issues Troubleshoot power line communication issues as follows Issue : When the number of detected AC modules is not matched with the number of installed AC modules. ‘Detected AC modules’ is smaller than ‘Installed Number’. Follow below check list.. Rescan AC modules using the app and let the EnerBox2 find all of installed AC modules. Check LED status. or Check LED status Grid connectivity LED Status Grid connection (5 min.
AC Module System Installation Manual • ‘Detected AC modules’ is larger than ‘Installed Number’. • Follow below check list. Make sure that the number of installed AC modules is accurate in the activated system. Go for [Detected AC Module–Edit]. Then the bring the installation map where all of MAC address is attached. Compare it with the list in the app. Find and delete one which is not in the installation map. Then save it for update. Rev. 1.0 Copyright © 2017 LG Electronics. All Rights Reserved.
AC Module System Installation Manual 5-5 Internet Connection Issues Issue: Internet LED is Solid Amber or Off EnerBox2 INTERNET status LED While LG Electronics provide technical support on EnerBox2, LG Electronics has no responsibility on a router which is made by other manufacturer. If connection failure between the EnerBox2 and a router is occurred, check whether your laptop or mobile phone has no problem to use internet access at first. Take a quick measure by doing the steps below. A.
AC Module System Installation Manual Issue: How to set the static IP address. When an EnerBox2 tries to access to internet, it will automatically receive IP address from the router’s DHCP(Dynamic Host Configuration Protocol) server. However, based on circumstances, an EnerBox2 can manually set static IP address. 1. Push AP button for Soft AP mode. Refer to Method B, Notice #7. 2. Go for [Dashboard -> Network]. Then select WLAN or Ethernet. 3.
AC Module System Installation Manual 5-6 Micro inverter Operation Issues A B Web Monitoring system Installed AC module system or C : Check LED status A. If the web monitoring system notice you that particular AC modules are not communicating with the EnerBox2, then write down the location of the AC module and MAC address. B. Find out the physical location of the target AC modules. Please make sure that you are equipped with proper gears that can protect you. C.
AC Module System Installation Manual E Meter D G N L1 L2 AC junction box An array of AC modules Distribution panel or F : Check LED status D. Investigate the distribution panel and find out the circuit breaker that works only for the branch where all of AC modules are attached. Then turn the circuit breaker down. E. Disengage the AC connectors for the last module which is connected with the AC junction box. For this step, make sure that the circuit breaker is properly turned off.
AC Module System Installation Manual Grid connectivity LED Status Grid connection (5 min. after grid connection) Grid disconnection Case LED off LED off abnormal A Red Blinking LED LED off abnormal B Red Blinking LED Red Blinking LED abnormal C LED off Red Blinking LED normal Abnormality case A,B A. Check that the solar panel is actually getting sunlight. If it persists continuously, contact LG Electronics to replace the product. Abnormality case C A.
AC Module System Installation Manual 5-7 Grid Voltage Measurement Measure AC voltage of the utility at the distribution panel and AC junction box using a voltmeter. Fill out the below table. If the measured voltage is out of the range which is specified in each table, then ask to local electricity provider for voltage instability. After the work, please follow 3-15 Energize the installed AC module system to restart the system. 1. 2. Voltage measure Turn off the circuit breaker first.
AC Module System Installation Manual 5-8 Grid Frequency Measurement Measure grid frequency of the utility at the distribution panel and AC junction box using a voltmeter. Fill out the below table. If the measured frequency is out of the range which is specified in each table, then ask to local electricity provider for voltage frequency instability. After the work, please follow 3-15 Energize the installed AC module system to restart the system. 1. 2. Frequency measure Turn off the circuit breaker first.
AC Module System Installation Manual 6 Event List and Description 6-1 EnerBox2 Displays and Controls The LEDs on the EnerBox2 are solid green when a function is enabled or performing as expected, flashing when an operation is in progress, or solid amber when troubleshooting is required (except Soft AP operation). No.
AC Module System Installation Manual 6-2 EnerBox2 LED No.
AC Module System Installation Manual 6-2 Web-monitoring System Event List Cause Device Event Code Impact Event Name (App / Web) Event Class Description Remarks NOTICE. Angle Status - 1 : Angle Error (Noti ce #3 - AC Frequency Changing Too Fast) AC Frequency is the frequency at which voltage varies on the utility grid. This value is changing more r apidly than allowed. And this eve nts are usually transient and reco nverted by by the utility.
AC Module System Installation Manual Cause Device Event Code Impact Event Name (App / Web) Event Class MI_VDC_OVR Error Inverter Failure Error Vdc Status MI_VFR_OVR MI MI_VFR_UND MI_VPV_OVR MI_VPV_UND Rev. 1.0 Notice Notice Error Notice AC Frequency High AC Frequency Low DC Voltage High DC Voltage Low Vfreq Status Vfreq Status Description Remarks ERROR. Iac Status - 1 AC Module has been failure mode : Vdc Over (Error #4 . DC Link Voltage High) NOTICE.
AC Module System Installation Manual 7 Maintenance • Ensure that AC cable connectors are tightly connected and the wiring properly works. • Conduct periodic inspection of the AC modules for any damages on front glass, back sheet, frame, AC junction box, micro inverters, circuit breakers, conduits, Earth Grounding path, or external electrical connections.
AC Module System Installation Manual 8 Accessories Item Model No. Diagram Details -Used to connect two AC modules. Extension Cable LEE16-FM3.AU1 1600mm/63 in. - Serviceable as an extension cable and a transition cable simultaneously. - End caps are initially paired with connectors. - The length 1600 mm/63 in. includes only cable length. (excluded connector length) Unlocking Tool - Used in the disassembly of the connector LAC-UNLOCK2.AU1 • Accessories are not included in AC module.
AC Module System Installation Manual Item Diagram Details - Used for communication with AC modules. - Used for producing power to the EnerBox2. EnerBox2 Components - Used in a case of wired LAN. - Used for mounting the EnerBox2 on wall. - Used for mounting the EnerBox2 on wall. • Accessories are not included in AC module. Contact the distributor for purchase. Rev. 1.0 Copyright © 2017 LG Electronics. All Rights Reserved.
AC Module System Installation Manual 9 Product Specifications 9-1 AC module , LGXXXA1C-A5 DC Input Parameter Power Section LG355A1C-A5 LG360A1C-A5 LG365A1C-A5 Max. 355W 360W 365W Tolerance Voltage 0% ~ 3% Voc 42.7V 42.7V 42.8V Vmpp 36.3V 36.5V 36.7V Tolerance Current –5% ~ +5% Isc 10.78A 10.79A 10.80A Impp 9.79A 9.87A 9.95A Tolerance –5% ~ +5% Note : PV module was measured at STC (Standard Test Condition: Irradiation 1,000W/m2, Cell temp. 25℃(77℉),1.
AC Module System Installation Manual Module Fire Performance Type 1 Environmental Rating NEMA 6 (IP67) Mechanical Data Micro Inverter Micro Inverter Model (Grid Support Utility Interactive) LM320UE-A2 Operating ambient temperature -40 – 65 °C (-40 – 149 ℉) Storage temperature -40 – 90 °C (-40 – 194 ℉) Length 1700mm Width 1016mm Height 40mm Weight 20.0kg Cable length (male) 1100mm Cable length (female) 1200mm AC Module Dimensions ( LGXXXA1C-A5 ) Unit: mm / in.
AC Module System Installation Manual 9-2 AC Cables • AC Cable Ass’y (attached on a micro inverter) and Extension Cable (Accessory) Technical Data Rev. 1.0 Standard UL9703 Rated Voltage 600V AC Temperature Range -40 ~ 85 °C (-40 ~ 185 ℉) Rated Current 20A Protection Degree IP68 Wire Size Range 3C 12AWG Diameter range of cable ø 11 mm Copyright © 2017 LG Electronics. All Rights Reserved.
AC Module System Installation Manual 9-3 EnerBox2 Internal Communication with AC module Type Broadband Power Line Communication (IEEE1901) Sample Rate 15 minutes Bandwidth 2MHz ~ 28MHz Maximum Node 600 Internal Communication with Smart-meter Wireless Communication IEEE802.15.4 ZigBee External Communication Wired Communication IEEE802.3 10BASE-T/100BASE-TX Ethernet Wireless Communication IEEE802.11b,g,n Power Requirement Min. Typ. Max.
AC Module System Installation Manual 10 Warranty Disclaimer of Liability • By starting the installation process the installer is acknowledging that he/she has read and completely understands this Installation Manual. He/She further acknowledges that if he/she had any questions regarding this installation manual he/she would have contacted LG with any questions or concerns prior to installation.
AC Module System Installation Manual Rev. 1.0 Copyright © 2017 LG Electronics. All Rights Reserved.
AC Module System Installation Manual Appendix 2 – Module Installation & Load Guide Mechanical Installation : LGXXXA1C-A5 Fig. 1 Mounting Type Fig. 2 Clamping Type ② ② ② ② ① : 200mm(7.9 in) ② : 300mm(11.8 in) Front : 6000Pa(125psf) Rear : 5400Pa(113psf) A : 270mm(10.6 in) B : 400mm(15.7 in) Fig. 3 Clamping Type A : 270mm(10.6 in) B : 400mm(15.7 in) Front : 6000Pa(125psf) Rear : 5400Pa(113psf) Fig. 4 Clamping Type Front : 4300Pa(125psf) Rear : 4300Pa(113psf) A : 120mm(4.7 in) B : 200mm(7.
AC Module System Installation Manual Appendix 3 – Alternative Equipment Grounding Devices This appendix defines alternative grounding methods for LG AC modules and applies to the LG Module Install manual and listed manufacture’s installation guide. These alternative grounding devices indicated on this page has been evaluated and approved by LG, not by UL. If such devices want to be used to meet the requirement in UL 1703, some adequate tests shall be conducted in accordance with UL1703 additionally.
AC Module System Installation Manual LG Electronics U.S.A Inc. 1000 Sylvan Ave, Englewood Cliffs, NJ 07632 Contact : lg.solar@lge.com http://www.lgsolarusa.com This document is subject to change without notice. LG, LG logo and Life's Good are trademarks of LG Electronics, Inc. worldwide. Trademarks and intellectual properties of LG Electronics, Inc. are protected by international copyright laws. Document : II-AC-UL-V1-EN-201803 Rev. 1.0 Copyright © 2017 LG Electronics. All Rights Reserved.