D4–470 User Manual Manual Number D4–470–M Read This First Read This Manual Before Making Changes To The D4–470
WARNING Thank you for purchasing automation equipment from Automationdirect.com. We want your new DirectLOGIC automation equipment to operate safely. Anyone who installs or uses this equipment should read this publication (and any other relevant publications) before installing or operating the equipment. To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate the installation and operation of your equipment.
1 Table of Contents i Chapter 1: Introduction to the D4–470 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii Table of Contents Appendix A: European Union Directives (CE) European Union (EU) Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Member Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Manual Revisions If you contact us in reference to this manual, be sure to include the revision number.
Introduction to the D4–470 In This Chapter. . . .
1–2 Introduction Introduction Manual Overview Purpose of this Manual This manual describes the use and functionality of the D4–470 Industrial PC. In the manual you will find specifications as well as application information. This manual is necessarily limited to the use of the product as it is configured by us. The many modifications that could be made to the D4–470 product cannot be covered here in detail.
1–3 Introduction Key Topics for Each Chapter Introduction 1 In This Chapter.... Overview Organization of Topics Manual Conventions System Requirements Below is a table showing a summary of contents provided within each section of this manual. The manual is organized into the following chapters: presents the basic features of the D4–470 including a description of the six part numbers that make up the D4–470 product offering and a list of the accessories that come with the D4–470.
1–4 Introduction Introduction D4–470 Overview Compact Size The D4–470 is an industrial PC intended for use with PC–based Control or Human Machine Interface (HMI) applications. It is compatable with DirectLogic I/O, but it can also be used with other input and output devices. The D4–470’s compact size allows it to fit comfortably into industrial control panels. The D4–470 offers hard and floppy disk drives, expansion slots and ports similiar to a typical mini– or mid–tower PC.
1–5 Introduction Configuration Choices The D4-470–98 comes with Windows 98 preloaded. The D4–470–2K comes with Windows 2000 preloaded. The D4-470-NT comes with Windows NT preloaded. The D4-470-LKD comes with Windows 98 and the Lookout Direct Development Package preloaded. The D4-470-LKR comes with Windows 98 and the Lookout Direct Runtime Package preloaded. The D4-470-2K-TDL comes with Windows NT and Think & Do Studio preloaded.
1–6 Introduction Introduction Accessories In addition to the preloaded software, all models of the D4–470 come with the following features or accessories: D D D D D D Standard 101–key AT–style keyboard Two button mouse PS/2 Y–adapter used to connect the keyboard and mouse to the single PS/2 port Ribbon cables provided for connecting an additional IDE Device to the CPU–board (SCSI not supported) Floppy disks with various utility programs. Necessary drivers have been preloaded.
Installation, Wiring, and Specifications 12 In This Chapter. . . .
2–2 Installation, Wiring, and Specifications Mounting and Wiring Guidelines Installation and Safety Guidelines Installation, Wiring, and Specifications Panel Layout & Clearances There are many things to consider when designing a panel layout. We suggest you consider the following items (but there may be additional requirements depending upon your application). • The D4–470 must be mounted horizontally for proper ventilation. • There should be a minimum of 7.
2–3 Installation, Wiring, and Specifications Enclosures Your selection of a proper enclosure is important to ensure safe and proper operation of your D4–470 system. Applications of D4–470 systems vary and may require additional features.
2–4 Installation, Wiring, and Specifications Power Wiring The power wiring is attached to the terminals on the right side of the D4–470. Follow the legend on the upper right corner of the hinged lid as shown in the diagram below. Installation, Wiring, and Specifications WARNING: Do not strip wire insulation more than 8–10mm, or approximately 0.3875 inches. Use spade or ring lugs if possible. Exposed conductors longer than this length could make contact with the metal case of the D4–470.
2–5 Installation, Wiring, and Specifications Ports and Connectors Left Side On the left side of the D4–470 you will find a standard 15–pin port for your VGA monitor. Follow the recommendations of your monitor’s manufacturer in setting up your monitor. The 10/100 Base–T port is compatable with our Ethernet Base Controller or our Ethernet Communications Module. See the manual for those devices for more information about developing or connecting to an Ethernet network.
2–6 Installation, Wiring, and Specifications Installation, Wiring, and Specifications Right Side The two USB ports are on the far right side of the D4–470 lid. USB ports are supported by WindowsR 98 and WindowsR 2000, but at this time they are not supported by WindowsR NT. An active DL405 expansion port is located next to the power connections. This port is provided for future use by PC–based Control developers. Software drivers are not currently available to support its use.
2–7 Installation, Wiring, and Specifications Technical and Environmental Specifications General Specifications of the D4-470 Item Specification Acceptable Range 85-132 VAC / 170/265 VAC (Autochange) 47-63 Hz Power Consumption Max. 250 VA Internal Power Supply Output Voltage/Current Max. 5 VDC / 15 A, +12 VDC / 2.3 A, -12 VDC / 0.1 A Voltage/Current supplied to the Expansion Cards Max. 5 VDC / 8 A, +12 VDC / 2.1 A, -12 VDC / 0.08 A Acceptable External Power Drop Max.
2–8 Installation, Wiring, and Specifications Functional Specifications Installation and Safety Guidelines Installation, Wiring, and Specifications Item Specification CPU Intel CeleronR 566MHz processor Replaceable with Socket 370 Pentium R III or CeleronR Processors up to 850MHz BIOS AWARD: Flash BIOS, Plug & Play supported, 2Mbit Chip Set Intel R 82440BX Main Memory 168-pin DIMM slot x 3, Max.
2–9 Installation, Wiring, and Specifications Functional Specifications (cont’d) Item Specification USB Port 2 Ports, electronically fused USB Type A connector USB Rev 1.
Installation and Safety Guidelines Installation, Wiring, and Specifications 2–10 Installation, Wiring, and Specifications Dimensions
Installing Hardware Accessories 13 In This Chapter. . . .
3–2 Installing Hardware Accessories Adding Third–Party Boards to Expansion Slots Loosen the two thumb screws on the hinged lid of the D4–470 to open the lid and expose the interior of the case. The compartment is compact but accessible. Remove the two screws that hold the upper card edge bracket in place and remove the bracket.
3–3 Installing Hardware Accessories Take care not to uncouple any cable connectors while installing accessory boards, and be sure the boards you are installing are fully seated into the appropriate connectors. Re–install the upper card edge bracket after installing new circuit boards. WARNING: Use grounding straps or other appropriate anti–static safeguards when handling electronic ciruit boards to prevent damage to electronic components. The expansion slots are covered by knock–out panels.
3–4 Installing Hardware Accessories Installing Additional RAM Memory Installation and Safety Guidelines Installing Hardware Accessories The D4–470 comes equipped with 128MB of RAM. You do not need to add RAM memory if 128MB of RAM is sufficient for your application. The three 168–pin DIMM (Dual In–line Memory Module) sockets on the D4–470 support PC100–compliant SDRAMs. The sockets can be filled in any combination of DIMMs of any size up to 768 MB of memory.
3–5 Installing Hardware Accessories Powering Internal and External Devices See the specifications in Chapter 2 to determine whether the D4–470’s internal power supply is adequate to power internal accessory devices. Use external power only for CD–ROM drives and other external devices. The D4–470 power supply is not designed to power external devices.
European Union Directives (CE) In This Appendix. . . .
A–2 European Union Directives Appendix A European Union (EU) Directives NOTE: The information contained in this section is intended as a guideline and is based on our interpretation of the various standards and requirements. Since the actual standards are issued by other parties and in some cases Governmental agencies, the requirements can change over time without advance warning or notice. Changes or additions to the standards can possibly invalidate any part of the information provided in this section.
A–3 European Union Directives The end user of the products must comply with any Directives that may cover maintenance, disposal, etc. of equipment or various components. Although we strive to provide the best assistance available, it is impossible for us to test all possible configurations of our products with respect to any specific Directive.
A–4 European Union Directives Appendix A Other Sources of Information Although the EMC Directive gets the most attention, other basic Directives, such as the Machinery Directive and the Low Voltage Directive, also place restrictions on the control panel builder.
A–5 European Union Directives AC Mains Filters DL05, DL205 and DL305 AC powered base power supplies require extra mains filtering to comply with the EMC Directive on conducted RF emissions. All PLC equipment has been tested with filters from Schaffner, which reduce emissions levels if the filters are properly grounded (earth ground). A filter with a current rating suitable to supply all PLC power supplies and AC input modules should be selected.
A–6 European Union Directives Appendix A Equi–potential Grounding Key Serial Communication Cable Equi-potential Bond Adequate site earth grounding must be provided for equipment containing modern electronic circuitry. The use of isolated earth electrodes for electronic systems is forbidden in some countries. Make sure you check any requirements for your particular destination.
A–7 European Union Directives Analog and RS232 Cables Multidrop Cables The recommendation is to use shielded cables as electrostatic “pipes” between apparatus and systems, and to run heavy gauge equi-potential bond wires alongside all shielded cables.
A–8 European Union Directives Appendix A Items Specific to the D4–470 S S S S S S S S S Appendix E EU Directives Maintenance of the D4–470 S S The equipment is suitable for installation catagory 1 or 2. Only parts supplied by Automationdirect.com, or its agents should be used. The rating between all circuits in this product are rated as basic insulation only, as appropriate for single fault conditions.
