Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Automatic Recharger CB-EDR-HM-00-V1.
Bogota SIRCI Project Document Maintenance and Repair Manual (Heavy) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition Document History Previous Version Present Document CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition Table Of Contents 1. AUTOMATIC RECHARGER EQUIPMENT STRUCTURE .......................................1 1.1 Overview ...............................................................................................................1 1.2 External / Internal Structure and Main Module ..................................................1 1.2.1 External Structure .............................................................................................1 1.2.
Bogota SIRCI Project User Requirement Definition 5. AUTOMATIC RECHARGER HEAVY MAINTENANCE ....................................... 55 5.1 CPU Board ........................................................................................................ 55 5.1.1 CPU BOARD Specification ........................................................................... 55 5.1.1.1 CPU Board Specification ................................................................................ 55 5.1.1.
Bogota SIRCI Project User Requirement Definition 1. Automatic Recharger Equipment Structure 1.1 Overview The Automatic Recharger is recharged the transit card. 1.2 External / Internal Structure and Main Module 1.2.1 External Structure 390mm (W) 440mm (D) 1500mm (H) [Automatic Recharger] CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 내 Division 용 440mm(D) x 1500mm(H) x 390mm(W) Size Material BASE PLATE(SUS), Exterior (STEEL, Painted_SLIVER) 1.2.2 Main Module Structure I 440mm (D) 390mm (W) 1) 2) 3) 1500mm (H) Automatic Recharger Name 1) 4.3’ LCD 2) RFID Antenna 3) Bill Module CB-EDR-HM-00-V1.0 Explanation Display of operation information ISO14443 Type A, 13.
Bogota SIRCI Project User Requirement Definition 1.2.3 Internal Structure CPU, SUB, LCD Board Bill Module RF Antenna Keypad Printer Battery SMPS Power Panel CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 1.2.4 Main Module Structure II 1) Printer Module Print daily closing , accounting statement. 2) RFID Antenna 13.56MHz RF Card ISO 14443 Type A 3) CPU Board Control all attached equipment of Automatic Recharger and transfer data to main server. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A) 4) Sub Main Board Control I/O communicating CPU Board.
Bogota SIRCI Project User Requirement Definition 6) Bill Module : Recognize 6 varieties of Colombian Bill. 7) SMPS : AC 110V, DC24V, DC12V 8) Battery : Operate for 2 minute by using SMPS sub power. 9) Power Panel : Input AC120V, output AC120V CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2. Error Handling 2.1.1 Supply of the power (1/3) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.2 Power Supply (2/3) Output Voltage AC 110V Check Output Voltage DC12V Check Output Voltage DC12V Check CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.3 Power Supply (3/3) Fuse(F1) Check U3 Output 5V Check U5 Output 5V Check U2 Output 8V Check U28 Output 3.3V Check U1 Output 5V Check U4 Output 3.3V Check CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.4 USB Trouble (1/2) Cannot update USB FAIL Check USB Memory - Replace USB Memory stick from PC PASS FAIL Check USB file system (FAT32 is not - Format USB by FAT file system PASS FAIL Check CPU board USB - Replace CPU PCB host controller IC(U12) PASS Check USB power FAIL - Replace SUB Main PCB PASS FAIL Check USB Cable - Replace USB Cable PASS No trouble CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.5 USB Trouble (2/2) Check of U21 USB Controller Check USB Power Pin No. 1 5V Check USB Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.6 LCD Screen Trouble (1/2) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.7 LCD Screen Trouble (2/2) Check LCD Data & Power Line (Sub Main) Check LCD Data & Power Line (LCD B/D) Check LCD FFC Cable Check LCD Check LCD Board CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.8 Keypad Trouble (1/2) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.9 Keypad Trouble (2/3) Check CPU Board Key Data Line & Power Line Check FFC Cable Check SUB Board Key Data Line & Power Line CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.10 Keypad Trouble (3/3) Check I/O Connector Cable Check I/O Board Key Data Line & Power Line Check Keypad Cable Check Keypad Key Data Line & Power Line CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.11 RTC Trouble (1/2) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.12 RTC Trouble (2/2) Check RTC Battery Check RTC IC CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.13 Bill Module Trouble (1/3) Bill Module Trouble CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.14 Bill Module Trouble (2/3) Check Bill Module Check Data Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.15 Bill Module Trouble (3/3) Check I/O Board Data line Check I/O Connecter Check UART Chip (U10) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.16 Printer Trouble (1/2) Printer Trouble CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.17 Printer Trouble (2/3) Check Printer Check Data Cable Check I/O Board Data line CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 2.1.18 Printer Trouble (3/3) Check I/O Connecter Check UART Chip (U10, U18) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3. Device Maintenance 3.1 Automatic Recharger 3.1.1 Outline 3.1.2 Structure CPU, SUB, LCD Board Speaker Bill Module Antenna Keypad Printer SMPS Battery Power Panel CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3.1.3 Specification 1) CPU Specification CPU Board is the core board and plays main program also control the communication of module. ETHERNET EXT_UART RC531 USB Controller IC NAND FLASH S3C2440 NOR FLASH SDRAM CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531 (Type A) EXT_UART - SB16C554A USB Controller - UBI9033 CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition ETHERNET - W5100 (WIZNET) 2) SUB Main Board Specification Communicate with CPU Board and control various I/O device. AC97 Codec CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition POWER PART Power Ethernet RS-232 USB SIM Slot Debug Exterior PORT - Ethernet : 1 - USB : 1 - RS -232 : 5 : Printer 1, Bill Module1, RFID Reader1, Debug 1, Spare Port 1 SAM - Socket 4EA(SIM Type) Sound - SW Codec control - Speaker : 5W * 1 Input Power - DC12V Input CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3) I/O Board Specification Communicate with CPU Board, Sub main board and control I/O device. Senor Connecter I/O Connecter KEYPAD Connecter Inside Lamp Connecter Printer Connecter Power Part Bill Module Connecter RFID Module Connecter Spare RS-232 Connecter Power Signal Connecter Antenna LED Connecter Main Power Connecter Sub Main Power Connecter 4) Antenna Board Specification Recognize card connecting CPU Board RC531.
Bogota SIRCI Project User Requirement Definition Transfer entered Key value through I/O Board to CPU Board. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 6) SMPS and Battery Specification - SMPS : Supplied power from Power Panel and output DC 12/24V. - Battery : 140W(Max) for 2minute. 7) Power Panel Specification - Supply power from outside power. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3.1.4 Replacement Method 1) CPU Board Separation ① Unfasten the screw which is fixed to Sub Main Bracket and let down it. ② Remove 40Ping FFC cable which is connecting LCD Board and let it down in direction of arrow. ③ Remove 30Pin FFC cable and Antenna Cable which is connecting Sub Main Board. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition ④ Unfasten fixed screw which is connecting Sub Main Board and separate Sub Main Board. 2) Sub Main Board Separation ① Unfasten fixed screw which is connecting Sub Main Bracket and separate Sub main Board. ② Separate Connector which is connecting Sub Main Board. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3) I/O Board Separation ① Unfasten fixed screw connecting I/O Cover and separate in direction of arrow. ② Remove connector connecting I/O Board. ③ Unfasten fixed screw which is connecting I/O Board and separate it. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 4) KEYPAD Board Separation ① Remove Connector which is connecting. ② Separate fixed screw which is connecting KEYAPAD and separate KEYPAD. 5) PRINTER Separation ① Separate Connector which is connecting Printer. ② Unfasten fixed screw which is Connected to exterior mechanism and separate it. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 6) BILL MODUEL Separation ① Pull Silver Bar of Bill Module up and separate it in the direction of red arrow. ② Hold the bottom of Bill Module PCB and pull forward. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 7) SMPS 및 BATTERY Separation ① Separate Connector which is connecting SMPS and Battery. ② Unfasten fixed screw which is connecting to exterior and pull forward. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 8) POWER PANEL Separation Separate the fixed screw which is connected device. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3.1.5 Connector Specification 1) USB2.0 Cable CON '1’ (USB2.0) 1 Color CON '2’ (Sub Board J13) 1 2 2 3 3 4 4 2) Speaker Cable CON '1’ '(Sub Board J11,J12) Color 1 WHITE CON '2’' (66SF03N5W 4ohm) 1 2 BLACK 2 3) Inside Lamp Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition CON '1' (Connecter Board J3) Color CON '2' (INSIDE LAMP) 1 2 12V GND 2 1 4) Main Door_SW Cable CON '1' (Main Door_SW) Color 1 BLACK CON '2' (Connecter Board_J4) 3 2 RED 2 3 WHITE 1 CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 5) SUB DOOR, CASH BOX S/W Cable CON '1' (SUB Door_SW) Color COM BLACK CON '2' (Connecter Board_J6) 2 N. O WHITE 1 CON '3' (CASH BOX_SW) Color COM BLACK CON '4' (Connecter Board_J9) 2 N. O WHITE 1 6) MAIN IF Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 1 CON '2' (Connecter Board_J1) 1 2 2 …. …. 39 39 40 40 CON '1' (SUB Board_J25) Color 7) Main Serial Cable CON '1' (SUB Board_J16) Color 1 2 1 2 CON '3' (Connecter Board_J7) 3 2 4 CON '2' (SUB Board_J16) CB-EDR-HM-00-V1.
Bogota SIRCI Project 8) User Requirement Definition Main Power Cable CON '1' (Connector Board_J17) Color CON '2' (Sub Board_J3) 1 1 2 2 3 3 4 4 5 5 6 6 9) Antenna Cable CON '1' (CPU Board_J23) Color CON '2' (Antenna Board_J1) 1 RED 1 2 WHITE 2 3 BLACK 3 CB-EDR-HM-00-V1.
Bogota SIRCI Project 10) User Requirement Definition Antenna LED Cable CON '1' (LED Board) Color CON '2' (Connecter Board_J12) 1 WHITE 1 6 BLACK 2 Color CON '2' (Connecter Board_J2) 11) KEYPAD Cable CON '1' (KEYPAD Board) CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 12) Printer Cable CON '1' (Connector Board J8) Color CON '2' (PRINTER_PWR) 1 RED 1 3 BLACK 2 CON '1' (Connector Board J8) Color CON '2' (PRINTER_PWR) 4 BLACK 5 5 ORANGE 2 6 YELLOW 3 7 GREEN 6 9 BLUE 8 10 PINK 7 CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 13) BILL RFID READER Cable CON '1' (Connector Board J10) Color CON '2' (BILL RFID) 1 RED 1 2 BLACK 2 3 BLUE 3 4 WHITE 4 CON '1' (Connector Board J5) Color CON '2' (BILL Module) 1 BLACK 5 2 WHITE 11 3 BLACK 7 7 RED 6 8 GREEN 12 14) BILL Module Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 15) LAN Cable CON '1' (RJ-45) CON '2' (RJ-45) Color 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 16) Power Signal Cable CON '1' (Connector Board J11) Color CON '2' (SMPS SIGNAL) 1 RED 1 2 BLACK 2 3 BLUE 3 4 WHITE 4 CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 17) Power Input Cable CON '1' (Connector Board J19) Color CON '2' (Sub Main) 1 BLACK 1 2 BLACK 2 3 BLACK 3 4 BLACK 4 5 BLACK 5 6 BLACK 6 7 RED 7 8 RED 8 9 WHITE 9 10 WHITE 10 11 WHITE 11 12 WHITE 12 CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 18) AC Input Cable CON '1' (SMPS AC IN) 1 2 3 Color CON '2' (POWER_AC OUT) BROWN Greenish yellow BLUE L F. G AC_N 19) Battery Cable CON '1' (SMPS BATT_OUT) Color CON '2' (BATTERY) 1 RED VCC 2 BLACK GND 20) RFID Cable CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition CON '1' (SMPS BATT_OUT) 1 2 3 4 Color CON '2' (BATTERY) Red 1 Red 2 BLACK 7 BLACK 8 BLUE 3 BLUE 4 WHITE 5 WHITE 6 21) FREME Ground CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3.2 Maintenance Flow chart Error Receive replacement parts Check ERROR CODE Check maintenance referral and ERROR CODE Device maintenance and replacement due to MANUAL Device repair due to MANUAL Conduct TEST Conduct TEST OK NO OK NO Repair complete Repair complete 1) Tool : Screwdriver, Tester 2) Notice - Check each part of the adjustment value for every 12months or in a tim ely manner. CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 3) Detail check items Inspection cycle No Items 1 month 1 Power/Voltage Check 2 Operation of Printer 3 Operation of KEYPAD 4 Check of LCD Operation 5 Check of SMPS Operation 6 Check of BATTERY Operation 7 Check of BILL MODULE Operation 8 Check of POWER panel Operation 3months 6months 12months Remarks 4. Automatic Recharger Installation and update 4.1 Automatic Recharger Installation 4.1.
Bogota SIRCI Project User Requirement Definition 4.1.2 Device Registration 4.1.2.1 Power ON 2 2 1 3 ① Power Panel Power S/W ON ② SMPS Power S/W ON, Battery S/W ON ③ Sub Main Board S/W ON CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 4.1.2.2 SAM Card Mounting
Bogota SIRCI Project User Requirement Definition 4.1.2.3 USB Mounting Method ① ② Turn off the module Insert USB to USB PORT and power on CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 5. Automatic Recharger Heavy Maintenance 5.1 CPU Board 5.1.1 CPU BOARD Specification 5.1.1.1 CPU Board Specification CPU Board : Main board of the attended recharger and operate main program so that control all of module communication and function. Division CPU Memory RF Module Specification Remarks S3C24440 SDRAM : 128MByte Nor Flash : 8MByte Nand Flash : 512 MByte ISO 14443 Type A 5.1.1.2 CPU Board Block Diagram CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 5.1.1.3 CPU Board Check point - KEYPAD T P100 T P101 T P102 T P103 T P104 T P105 T P106 T P107 T P108 T P109 T P110 T P111 T P112 T P113 T P114 T P115 T P116 T P117 T P118 T P119 T P120 Test Point M5.0V M_#KEY_IRQ1 KEY_5.0V C116 100nF C-1608 3_I 2_I 1 2 3 4 5 6 7 1A 1Y 2A 2Y 3A 3Y GND VCC 6A 6Y 5A 5Y 4A 4Y 14 13 12 11 10 9 8 3 2 M_#KEY_IRQ1 1 1K 5K CORRECTION 7 4 2 3 0 8 5 10K MENU KIND 6 9 CANCEL PAYMENT REFUND OK U107 74HC14D SOIC14(P1.27-W7.
Bogota SIRCI Project User Requirement Definition 5.1.2 Sub BOARD Specification 5.1.2.1 Sub Main Board Specification - Communicated with CPU Board and control I/O. Ariticle CPU Memory RF Module Specification Remarks S3C24440 SDRAM : 128MByte Nor Flash : 8MByte Nand Flash : 512 MByte ISO 14443 Type A 5.1.2.2 Sub Main Board Block Diagram CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition 5.1.2.3 Sub Main Check point - RS-232 TX Test Point VDD_3.
Bogota SIRCI Project User Requirement Definition < Normal TX waveform > - SIM Part (Clock) SAM5.0V SAM5.0V Y1 2 4 1 C47 100nF C-1608 VCC OUT 2 R124 1K R-1608 3 SIM_CLK1 GND 3.6864MHz(SCO-105) SAM5.0V SAM5.0V Y3 2 4 1 C86 100nF C-1608 R1002 Z_0R R-1608 VCC OUT 2 3 R201 1K R-1608 R1003 0R R-1608 SIM_CLK2 GND 3.6864MHz(SCO-105) ① Test Point Circuit description : Circuit that supply the stable Clock to allow SIM Card to operate. CB-EDR-HM-00-V1.
Bogota SIRCI Project ② User Requirement Definition Waveform measurements - SIM Part (Signal) SAM5.
Bogota SIRCI Project User Requirement Definition ② Waveform measurements CB-EDR-HM-00-V1.
Bogota SIRCI Project User Requirement Definition FCC Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. and (2) This device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications to the equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.