Lely Calm View Installation & Operator manual EN - English Original 5.1701.8500.0 - www.lely.com . Lely Industries N.V.
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in n o vato rs in ag ric u ltu re Trademarks, Copyright and Disclaimer The information given in this publication is provided for information purposes only and does not constitute an offer for sale. Certain products may not be available in individual countries and products supplied may differ from those illustrated. No part of this publication may be copied or published by means of printing, photocopying, microfilm or any other process whatsoever without prior permission in writing by Lely Holding B.V.
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in n o vato rs in ag ric u ltu re List of Included Amendments Revision 2021/07 - Chapter(s) Remarks New release 5.1701.8500.
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in n o vato rs in ag ric u ltu re Preface Manual Contents This manual contains the information for the correct installation, setup and maintenance of the Lely Calm View. The information in this manual is for operators and technicians: • The operator uses the information to clean or replace the Lely Calm View. • The technician uses the information to install and set up the Lely Calm View. Study and understand this information thoroughly before you install or do maintenance the machine.
5.1701.8500.0 - in n o vato rs in ag ric u ltu re KEY: 1. Camera house - 2. Type and serial number plate - 3. Cover lid Always include the type and serial number of your Lely Calm View when you contact your local Lely service provider or order spare parts. Figure 1.
in n o vato rs in ag ric u ltu re We suggest you complete the table below with the type and serial numbers of your Lely Calm View. This makes sure you can easily find the information. Type number Serial number Personnel Requirements 5.1701.8500.0 - Risk of accident from insufficiently qualified personnel. Unqualified personnel working on or in the danger zone of the machine can be the cause of serious injuries and considerable damage to material.
in n o vato rs in ag ric u ltu re Contact Number Local Service Provider We suggest you write the telephone number and email address of your local service provider contact in the table below. This makes sure you can easily find the information. Telephone number 5.1701.8500.
in n o vato rs in ag ric u ltu re Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3 Safety 5.1701.8500.0 - 4 5 6 7 3.
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in n o vato rs in ag ric u ltu re 1 Introduction The Young stock monitoring camera system is an automated in line vision and image creation, processing, management, viewing and data analysis. 5.1701.8500.0 - The information in this manual is for the installation and operators. The operator uses the information to program and operate the Lely Calm View. The operator also uses the information to do maintenance.
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in n o vato rs in ag ric u ltu re 2 Intended Use 5.1701.8500.0 - The Lely Calm View is intended as an aid to the farming industry in the display, detection, counting and classification of young stocks – young calves and heifers. The system is intended to operate in barn conditions at a height between 1.8 m (5.9 ft) to 3.5 m (11.48 ft) above ground.
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in n o vato rs in ag ric u ltu re 3 Safety 3.1 Signal Icons Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The signal word for each message uses the following guidelines: Danger Indicates a hazardous situation which, if not avoided, will result in death or serious injury. 5.1701.8500.0 - Warning Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
in n o vato rs in ag ric u ltu re 3.2 General Safety When developing the Lely Calm View the latest standards were implemented to make this product as safe as possible. However, there are a few additional rules that should be observed. • Do not use the products in any way that might violate the integrity of others. • Always follow the laws and legislations that apply in your country. • Do not leave plastic packaging material near children or animals to avoid the risk of suffocation.
in n o vato rs in ag ric u ltu re 3.5 Installation Safety • Always use a proper scaffold or a double sided ladder when you install the Lely Calm View or do maintenance on the Lely Calm View. • Always block the cow traffic when you install the Lely Calm View or do maintenance on the Lely Calm View. • Always follow local rules and regulations. • Always use PPE (Personal Protective Equipment) according to the manufacturer specifications. 3.
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in n o vato rs in ag ric u ltu re 4 Specifications 4.1 Storage & Operational Environmental Specifications Parameter / Description Minimum Ambient temperature 0˚C / 32˚ F 35˚C / 95˚ F Humidity 5% 100% Altitude - 2000 mtr / 1.242 mi 5.1701.8500.0 - 4.2 Maximum Nominal Power Specifications Parameter / Description Value Aux power supply 19.2 - 28.8 VDC (96 Wmax) PoE++ (802.3bt type 3) 42.5 - 57.0 VDC (51 Wmax) Source current CAN (Aux Power) 19.2 - 28.8 VDC (28.
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in n o vato rs in ag ric u ltu re 5 Description and Operation 5.1 Component description The Camera has the following components: Camera house • Cover lid • 24V external power • Power over Ethernet • Breather • CAN device • Digital Input/Output device • Led indicator • Camera 5.1701.8500.
5.1701.8500.0 - in n o vato rs in ag ric u ltu re Figure 2. Lely Calm View components KEY: 1. Camera house - 2. CE label - 3. Cover lid - 4. Led indicator - 5. Digital input/output connector - 6. Can connector - 7. Breather - 8. Ethernet connector - 9. Power connector - 10. Camera - 11. Left IR-camera - 12. Projector - 13. Right IR-camera - 14. RGB camera 5.2 Operation The camera works together with CAN devices (e.g. RFID reader), GPIO equipment (e.g.
in n o vato rs in ag ric u ltu re 6 Installation 6.1 Introduction The installation process of the Lely Calm View has the following phases: • • Prepare the installation. • Install the Lely Calm View. • Set up the Lely Calm View. The installation is done by a Lely certified technician. 6.2 Preparation 6.2.1 Preparation by the Owner 5.1701.8500.
in n o vato rs in ag ric u ltu re Table 1. Phoenix connectors, their counter connectors and the connection diagram Description Camera Marking Phoenix connector Phoenix Counterpart +24 supply PWR 1457539 1543058 6-2 ETH 1402457 • Pin 1 = +24V supply • Pin 2, 4, 5 = nc • Pin 3 = GND supply • Pin 1 / 2 = Pair A Pos / Neg • Pin 3 /4 = Pair B Pos / Neg • Pin 5 /6 = Pair C Pos / Neg • Pin 7 /8 = Pair D Neg / Pos 1417443 Installation 5.1701.8500.
in n o vato rs in ag ric u ltu re Table 1 Phoenix connectors, their counter connectors and the connection diagram (cont'd.) Description Camera Marking Phoenix connector Phoenix Counterpart CAN interface CAN 1457652 1543003 DIO 1457652 5.1701.8500.0 - IO interface (2x) 6.2.
in n o vato rs in ag ric u ltu re 1. Distance from drink / eating point (x direction). • When installing with Lely Calm. 5.1701.8500.0 - Projector distance 200 mm (7,87 in) toward the teat of the Calm (measured from the entrance, ) -> 800 mm (31,5 in) from the front broad (see figure 3 on page 6-4). Figure 3. Position camera on Lely Calm • When installing with Lely Cosmix. Projector (see figure 2 on page 5-2) distance feed bowl / drinking bowl (center) -> 1.68 m (5.51 ft).
in n o vato rs in ag ric u ltu re Remove the camera from its packaging. Check the camera on damage and/or scratches in particular on the lens. Do not open the camera enclosure. Handle the camera with care. 5.1701.8500.0 - Faulty electronics, damaged optics or incorrect depth measurements • Do not drop the camera. • Do not bump the camera and/or place hard on a solid surface. • Do not put objects on the camera in particular on the lens to prevent scratches or cracks. Unexpected cow movement.
5.1701.8500.0 - in n o vato rs in ag ric u ltu re Figure 4. Incorrect assembly Malfunctioning Do not place the camera inside an airtight box / bag or cover it with a blanket. • Check if auxilary power supply is used that the external power adaptor is rated at 24V (± 10%) and has a minimum output current of 4A. • Check that the Gigabit PoE switch is minimum PoE++ (802.3bt type3) capable or better. • Check that the GPIO device has a maximum load of 0.7A at 24V.
in n o vato rs in ag ric u ltu re 6.3 Install the Lely View Tools • Double sided ladder • Power drill • Wrenches • M12 Torque tool 1. Determine right position of mounting pole (see Determine placement of the camera on page 6-3). 2. Mark the four holes . 3. Drill the holes and insert the plugs. 5.1701.8500.0 - 4. Install the pole with the four bolts (1) to the floor (see figure 5 on page 6-7). Figure 5. Install the pole KEY: 1.
in n o vato rs in ag ric u ltu re 5. Install the horizontal bar on the correct height (see Determine placement of the camera on page 6-3) with the clamp (1), clamp plate (4) to the horozontal bar plate (5) with the nuts (2,7) and washers (3,6) (see figure 6 on page 6-8) Use a double sided ladder when installing the horizontal bar for heifers. 5.1701.8500.0 - . Figure 6. Install the horizontal bar KEY: 1. Clamp - 2. Nut - 3. Washer - 4. Clamp plate - 5. Horizontal bar plate - 6. Washer - 7.
in n o vato rs in ag ric u ltu re 5.1701.8500.0 - 6. Set the length of the horizontal bar on the correct distance by sliding the inner tube (2) in to the outer tube (1) and lock the tubes with the two adjustment bolts (4) and nuts (3 (see figure 7 on page 6-9)). Figure 7. Adjust the horizontal bar KEY: 1. Outer tube - 2. Inner tube - 3. Nut - 4.
in n o vato rs in ag ric u ltu re 5.1701.8500.0 - 7. Install the adapter plate (3) to the Lely Calm View with the four bolts (6), washers (5) and nuts (4) (see figure 8 on page 6-10). Figure 8. Install the adapter plate to the camera KEY: 1. Bracket - 2. Bolt - 3. Adapter plate - 4. Nut - 5. Washer - 6. Bolt 8. Install the adapter (3) with the camera to the bracket (1) by sliding the unit on the bolt (2) and tighten the bolt (see figure 8 on page 6-10).
in n o vato rs in ag ric u ltu re 9. Connect the cables to the camera with the M12 torque tool. • Ethernet (required) marked as ETH. • Power supply marked as PWR. 1. Required in case of (and / or). • • No use of PoE switch / injector. • CAN port in use. • DIO as output. CAN port (optional). 1. In case of heifer monitoring, a tag reader is required. • GPIO peripherals (optional). 5.1701.8500.0 - IP 65 compliance Los of IP 65 rating/compliance.
in n o vato rs in ag ric u ltu re 5.1701.8500.0 - 14. Tighten the bolt (1) on the side of the bracket to lock the position (see figure 9 on page 6-12). Figure 9. Position and lock the bracket KEY: 1. Bolt - 2. Horizontal bar 15. Guide the cables via the horizontal bar to a safe position. 6.4 Set the Settings in the App 1. Measure the height from the camera lens to the Solid (concrete / slatted floor). 2. Launch the technician App. 3. Enter height and determine Region of Interest.
in n o vato rs in ag ric u ltu re 7 Disposal 7.1 Disposal Disposing this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment, which could otherwise arise from inappropriate waste handling. Decommissioning and disassembly of the product can be dangerous and must be done only by qualified recycling organizations. All components must be disposed in compliance with the local rules and regulations.
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in n o vato rs in ag ric u ltu re 8 WEEE 8.1 WEEE 5.1701.8500.0 - This symbol [crossed-out wheel bin WEEE Annex IV] indicates separate collection of electrical waste and electronic equipment in the European countries. We are committed to being a good corporate citizen.
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in n o vato rs in ag ric u ltu re 9 EC Declaration of Conformity 5.1701.8500.0 - 9.
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Lely Industries N.V. CornelisFvanFderFLelylaanF1 NL-3147FPBFMaassluis Tel +31F(0)88F-F12F28F221 Fax +31F(0)88F-F12F28F222 www.lely.
