Certification Exhibit FCC ID: R7PEC6R3S2 IC: 5294A-EC6R3S2 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Report Number: 08-0493 - 15C Manufacturer: Cellnet Technology, Inc. Model: 25-1079 Installation Guide (Part 1) 5015 B.U.
Cellnet Gas Module and Meter Installation Guide
Proprietary Rights Notice This manual is an unpublished work and contains the trade secrets and confidential information of Cell net, which are not to be divulged to third parties and may not be reproduced or transmitted in whole or part, in any form or by any means, electronic or mechanical for any purpose, without the express written permission of Cell net All rights to designs or inventions disclosed herein, including the right to manufacture are reserved to Cellnet.
TABLE OF CONTENTS PREFACE ^_lrq=qefp=drfab= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==mJN tÜç=pÜçìäÇ=rëÉ=qÜáë=dìáÇÉ= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==mJN eçï=qÜáë=dìáÇÉ=fë=lêÖ~åáòÉÇ==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==mJO qvmldo^mef`^i=`lksbkqflkp= K=K=K=K=K=K=K=K=K=K=K=K=
q~ÄäÉ=çÑ=`çåíÉåíë CHAPTER 3 ON-SITE PREPARATION ^oofs^i=^q=fkpq^ii=pfqb= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==PJN CHAPTER 4 GAS METER EXCHANGE jbqbo=bu`e^kdb=mol`bpp=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==QJN ^êêáîáåÖ=~í=íÜÉ=içÅ~íáçå==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K
LIST OF FIGURES Figure NKN NKO OKN OKO OKP OKQ OKR OKS OKT OKU OKV OKNM OKNN OKNO OKNP OKNQ OKNR OKNS OKNT OKNU OKNV OKOM OKON OKOO OKOP OKOQ RKN RKO RKP RKQ RKR RKS RKT RKU RKV RKNM RKNN RKNO RKNP RKNQ RKNR RKNS RKNT RKNU RKNV RKOM RKON RKOO RKOP RKOQ RKOR RKOS RKOT RKOU RKOV RKPM RKPN RKPO RKPP RKPQ RKPR RKPS RKPT Figure Titles Page oc=_ìëíÉê=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =NJP e~åÇÜÉäÇë=ïáíÜ=éêçÖê~ãã
Figure RKPU RKPV RKQM RKQN RKQO RKQP RKQQ RKQR RKQS RKQT RKQU RKQV RKRM RKRN RKRO RKRP SKN SKO SKP SKQ SKR SKS SKT SKU SKV SKNM SKNN SKNO SKNP SKNQ SKNR SKNS SKNT SKNU SKNV SKOM SKON SKOO SKOP SKOQ SKOR SKOS SKOT SKOU SKOV TKN TKO TKP TKQ TKR VKN VKO VKP VKQ VKR VKS VKT VKU VKV VKNM VKNN VKNO VKNP îááá Figure Titles Page i~åÅ~ëíÉêLk~íáçå~äW=jÉíÉê=êÉíêçÑáíí~ÄäÉ K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K==RJOM i~åÅ~ëíÉêLk~íáçå~äW=jÉíÉê=åçåJêÉíêçÑáíí~ÄäÉ =K=K=K=K
Figure VKNQ VKNR VKNS VKNT VKNU VKNV VKOM VKON VKOO VKOP ^KN ^KO _KN _KO `KN `KO `KP `KQ `KR `KS aKN aKO bKN bKO bKP bKQ bKR bKS bKT cKN cKO cKP cKQ cKR Figure Titles Page bêêçê=jÉëë~ÖÉ=aáëéä~óÉÇ=áÑ=qÜÉ=pÅ~ååÉÇ=mçïÉê=i^k=açÉë=kçí=j~íÅÜ=mêçÖê~ããÉÇ =K=K=K=K=K=K=K=K= =VJNV aáëéä~ó=ïÜÉå=é~ê~ãÉíÉêë=~êÉ=îÉêáÑáÉÇ =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= =VJOM bêêçê=jÉëë~ÖÉ=fåÇáÅ~íáåÖ=íÜ~í=~=jÉíÉê=fa=^äêÉ~Çó=bñáëíë=áå=íÜÉ=mêçÖê~ãäçÖ=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K
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LIST OF TABLES Table mKN mKO OKN OKO OKP OKQ OKR OKS OKT OKU OKV OKNM OKNN OKNO OKNP OKNQ OKNR OKNS OKNT TKN TKO TKP Table Titles Page aÉëÅêáéíáçå=çÑ=`Ü~éíÉêëK=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=KmJO oÉä~íÉÇ=mìÄäáÅ~íáçå K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=KmJR e~åÇÜÉäÇ=léíáçåë=~åÇ=^ÅíáîÉ=hÉóë=Ñçê=`ÜÉÅâ=oçìíÉ=pí~íìë =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=
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mêÉÑ~ÅÉ TYPOGRAPHICAL CONVENTIONS This section describes the conventions used in this guide to make finding and understanding information easier. The following kinds of formatting in the text identify special information. Convention Description All bold, initial capital letters Refers to field names, buttons, menus, menu options, and keys. Examples: Device field, Open button, File menu, or Ctrl key. All bold lower‐case letters Refers to the exact keystrokes you enter.
mêÉÑ~ÅÉ CONTACTING TECHNICAL SUPPORT Cellnet technical support is available by telephone or email. When you contact technical support, be prepared to give exact descriptions of: • The problem you encountered • What happened and what you were doing when the problem occurred • How you tried to solve the problem • The exact text of any error messages Telephone Access Technical support is available Monday through Friday from 8:00 a.m. to 5:00 p.m. (EST) by calling 800‐791‐2567.
mêÉÑ~ÅÉ RELATED PUBLICATIONS The following documents provide important related information. Table P.
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CHAPTER 1 PRE-INSTALLATION Proper planning and thorough preparation are critical for successful installation. This chapter outlines basic requirements for the pre‐installation phase. SAFETY OVERVIEW Prior to starting the installation process, you must develop and launch an installer safety training plan for initial, refresher and ongoing safety training. Ensure that installers receive appropriate initial and refresher training to meet their specific safety‐related responsibilities.
mêÉJfåëí~ää~íáçå GAS METER INSTALLATION AND MODULE RETROFIT TOOL LIST NJO • Torque screwdriver with various slot and Phillip tips • 5 ‐ in ‐ 1 screwdriver • 14ʺ Pipe wrench (2) • 18ʺ Pipe wrench (2) • 24ʺ Pipe wrench (1) • 14ʺ Channel locks 14ʺ curve jaws • #1 and #2 Phillips screw driver • Screw driver ‐ 1/8‐inch slot blade • Hammer Ball Peen • Shovel and spade • Crescent wrench • WD‐40 • Thread Lubricant • Identification • Door Hangers • Clip Boards • Pens/Pencils • S
mêÉJfåëí~ää~íáçå • Any required specialty tools Your supervisor carries shovels, spades, saws all, hack saws, oversized tools, large ladders Please be careful to check the work area each time you change locations to be certain there are no tools left behind. RF BUSTERS Verify that the RF Buster is working correctly. Press and hold the push button Switch. The LED lights red, and the internal speaker sounds for approximately 1/ 2 second.
mêÉJfåëí~ää~íáçå Handhelds (Handheld) Handhelds are rugged, but you should still always handle them carefully. If the unit fails to operate in the field, use your Nextel phone to page your Supervisor for help. If possible, the Supervisor will assist in correcting the problem or bring a replacement unit out to you. Figure 1.2 Handhelds with programming cables Handhelds differ by program, but the ones shown above are currently in service. On the left is the DAP PC9800, a DOS‐based Handheld.
mêÉJfåëí~ää~íáçå COMPLIANCE This apparatus is suitable for Class I, Division 2, Group D Hazardous Locations. Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2. Danger - Risque d'Explosion - Le remplacement des composants peut affecter la conformité à la Classe I, Division 2.
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CHAPTER 2 USING THE HANDHELD DEVICE The DAP 5320b is a portable and rechargeable HandHeld computer unit. Its electric components are protected in hard plastic housing. The features of the DAP 5320b include • Windows‐CE‐based color LCD display • Alphanumeric keypad • Integrated barcode scanner • 7‐pin LEMO is used for charging the HandHeld or uploading/downloading from RIMS • Automatic shutoff to maximize battery life • Hand strap for secure handling.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Display The DAP Handheld uses a TFT liquid crystal display (LCD). Figure 2.2 CE Display High‐contrast characters are easily visible in normal light. Instructions for each screen display at the top of each screen in blinking red letters. The Handheld displays a tabbed view where you advance one screen at a time. You can go back as many screens as you want.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ 1 SCAN Button: small yellow F3 key; initiates scan of barcode 2 PWR key (I/O): F1 power key; turns unit on and FUNC then F1 turns the unit off 3 Arrow Cursor Pad key: changes selection, tabs up, down, left or right 4 BKSP: erases last character entered during text entry 5 SP: adds space to text entry 6 ENTER: enters function; saves entry and exits function 7 ESC: displays previous screen 8 FUNC + Key: blue colored function key in combination with other keys allows t
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ USING THE DAP HANDHELD This section goes through the process of using a DAP Handheld for the installation of a Cellnet ready meter at a customer account. Getting Started with the Handheld A typical gas meter installation route consists of the following basic steps: OJQ 1 Check out meters with modules already installed and meter modules for retrofit. Pick up Handheld PC and labels.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ STANDARD METER INSTALLATION AND/OR MODULE RETROFIT This section covers the installer steps and Handheld screens for the meter exchange process or gas module retrofit. Check Route Status 1 Start the Handheld PC by pressing F1 (I/O) button. The screen below displays. If this screen does not display, press Enter or ESC keys to get to the Customer Address screen. Figure 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Table 2.1 Handheld Options and Active Keys for Check Route Status Option or Active Key Function ^êêçï=`ìêëçê=m~Ç eáÖÜäáÖÜíë=íÜÉ=åÉñí=çéíáçå båíÉê p~îÉë=~åó=ÅÜ~åÖÉë=~åÇ=~Çî~åÅÉë=íç=íÜÉ=åÉñí=ëÅêÉÉåK bp` bñáíë=íÜÉ=~ééäáÅ~íáçåK The Handheld PC can be shut off during installation by the automatic shutoff feature or by the installer pressing the FUNC and then I/O key.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Table 2.3 Handheld Options and Active Keys for Special Instructions Option or Active Key bp` 2 Function bñáíë=íÜÉ=~ééäáÅ~íáçå Press ENTER. The Utility Field Data Collection or the Dial Read Entry screen displays. Utility Field Data Collection Figure 2.7 Handheld Utility Field Data screen This screen varies—or is not used—depending on the utility. In this example, the utility company requires a description of meter location.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Meter Information After pressing ENTER, the Handheld PC displays the following prompts for drive constant and meter reading. Figure 2.8 Handheld Dial read entry screen The meter information screen displays various options for drive constant (also known as the meter constant or drive quantity). Residential gas meters have a drive constant of 1 or 2 (default value); commercial and industrial meters have a drive constant of 5, 10, 50, 100, or 500. . Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ 2 Press ENTER. The Handheld PC displays the following prompts for meter reading. Figure 2.9 Handheld number of dials selection screen • The meter information screen displays the following options for the number of reading dials: 4,5,or 6. • The first dial counted is the 1,000 CF/rotation. Count up to the highest dial. Figure 2.10 Handheld Start counting dials on the right. Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Numeric field is highlighted for manual entry of meter reading from existing meter. Figure 2.11 Handheld dial read entry screen The meter reading is sometimes validated based on utility parameters, such as: • Previous reading • Read date • Expected rate (ccf/day) • Allowable percentage variation (utility specific). If this check is not in place you will be prompted to enter the last four numbers of the meter ID and to re‐enter the read. . Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Begin installing the gas module by following the instructions in later chapters of this Guide. Figure 2.12 Handheld Initial programming screen Program screen displays the meter information and prompts the installer to connect to the meter module. . Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ The meter information is downloaded to the meter module. This process takes a few seconds. Figure 2.13 Handheld enable tamper feature If the CPR endpoint is equipped with tamper notification, the installation procedure prompts you to indicate whether you want to enable it. Figure 2.14 Handheld Install complete Confirmation that program has loaded.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Figure 2.15 Handheld redisplays information Meter information redisplays to verify the meter read and meter ID. . Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ SPECIAL CASES This section details causes of problems during an installation. However, this list may not cover all eventualities. Meter Reading Out of Range If the meter reading is out of range during standard meter installation, the software prompts for additional information (enter last four digits of meter ID, re‐ enter meter read, change meter ID if different that expected) before allowing meter installation. 1 Verify meter type and ID.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ . Table 2.9 Handheld Options and Active Keys for Read Out of Range Option or Active Key 3 Function ^JwI=MJV båíÉêë=íÜÉ=ãÉíÉê=fa båíÉê p~îÉë=~åó=ÅÜ~åÖÉë=~åÇ=~Çî~åÅÉë=íç=íÜÉ=åÉñí=ëÅêÉÉåK bp` oÉíìêåë=íç=ãÉíÉê=êÉ~Ç=ëÅêÉÉåK Enter the last four digits of the existing meter ID. The software requests verification of the meter read. This helps to confirm that the installer is at the right location. Figure 2.17 Handheld Re-enter meter read . Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Meter ID Confirmation This section covers possible screens generated for invalid meter ID entries. Figure 2.18 Meter already used The changeout meter ID entered was used on another address. Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Skips In some situations, you cannot install a gas module or replace the existing meter. You must skip it; for example, the meter is located in the house or an enclosed area and requires you to make arrangements with the customer for access. Figure 2.20 Options on address screen 1 Select the Skip option in the address screen and press ENTER or S. The Skip screen displays. Figure 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ • Red/Yellow Tag • Diversion • Violence code • Buried meter • Tilted meter • Found meter • Disconnected or Shutoff meter • Obstacle/Blocked Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Table 2.13 Handheld Options and Active Keys for Skip Confirmation Option or Active Key 4 Function ^êêçï=`ìêëçê=m~Ç eáÖÜäáÖÜíë=vÉëLkçK bp` oÉíìêåë=íç=ÅìêêÉåí=~ÇÇêÉëë=ëÅêÉÉåK Select YES to skip meter ID. The software records the skip in the route status and proceeds to the next address. Medical alert is not normally used on gas (medical alert tags are commonly found on the electric meter).
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ OTHER FEATURES The following functions are not directly related to the installation process, but are important features of the Handheld PC. Problems You can indicate up to four problems to record in a route’s record. ’ Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ Meter data options include: • Work Order • MeterID • Address • Customer Name • LAN Address Route Status Options include: • Exchanged • All • ToDo • Completed • Skipped Table 2.
rëáåÖ=íÜÉ=e~åÇeÉäÇ=aÉîáÅÉ • Alphanumeric keys are active in the Find field. • Horizontal scroll bar is enabled if the text extends beyond the screen, as in this example. • Arrow keys move the cursor from the Find field to the data records. • Space (SP) key moves from addresses to Find field. Table 2.
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CHAPTER 3 ON-SITE PREPARATION ARRIVAL AT INSTALL SITE 1 Upon arriving at the installation site, verify the address in the Handheld. Check the Handheld for special instructions for that site (for example, medical customer, dog, key required for access to meter, meter location, and so on). If a medical alert code appears in the Handheld for that address they are to skip the install enter an appropriate skip code and move to the next exchange. A medical alert tag may be located on the electric meter.
låJpáíÉ=mêÉé~ê~íáçå See ʺResidential Meter Module Retrofitʺ on page 5‐1 and ʺCommercial and Industrial Meter Module Installationʺ on page 6‐1 for information about module exchange instructions. PJO 6 If the meter is to be exchanged and it is partially buried, enter a skip code of “buried”, and move to the next account. If a tilted meter is to be exchanged, perform the exchange and correct the tilt. If a module is to be installed on a tilted meter, complete the install, and enter a skip code of “titled”.
CHAPTER 4 GAS METER EXCHANGE METER EXCHANGE PROCESS Arriving at the Location 1 The installer confirms that he is at the right route address for that appointment using the Handheld. The installer arrives at the location on‐time and with all the tools and equipment necessary to complete the installation without having to return to his or her vehicle. If applicable, locate the outside shutoff valve in case of trouble or emergency.
d~ë=jÉíÉê=bñÅÜ~åÖÉ Confirming Proper Installation Conditions 1 For the installation to qualify, confirm all of the following pre‐existing conditions: – Visually examine the shut‐off for signs of leaking or disrepair. – Perform the sniff test for signs of gas leaks using the Natural Gas Detection Device, and then the soap test on the shut off and couplings. – No Diversion or Tampering Evident ‐ Visually inspect the service to the meter for signs of diversion or tampering.
d~ë=jÉíÉê=bñÅÜ~åÖÉ d Loosen both coupling nuts and remove the old meter from the meter set. If you have any problem loosening the coupling nuts contact your supervisor for direction. e Remove all old gasket material in the coupling nuts when applicable. Inspect the regulator and exchange if it is damaged or defective. Installing the New Meter 1 Remove the new meter tag from the new meter. 2 Write install date, address, and initials on new meter tag. 3 Place new meter tag on the old meter register.
d~ë=jÉíÉê=bñÅÜ~åÖÉ Relighting All Apparatuses and Confirming Their Operation Follow the procedure provided to you by the Utility for appliance relighting. If any adverse conditions arise, immediately shut off the gas, contact your supervisor for instructions, and record the appropriate comment in the Handheld such as, red/yellow tag defective appliance situation. Enter a Skip code such as, “red/yellow tag” in the Handheld.
d~ë=jÉíÉê=bñÅÜ~åÖÉ If There Is Damage On Site When You Arrive IMMEDIATELY turn off the gas. This will eliminate or minimize any property damages to customer. • Call your Supervisor immediately. Communicate the gravity of the situation. He or she will immediately initiate any necessary actions. • Do not leave the customer site until directed to do so. • It may be necessary to dial 911.
d~ë=jÉíÉê=bñÅÜ~åÖÉ Notes: QJS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí American Installation Figure 5.1 American: Meter Module before installation 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index dials from the gas meter. Also remove all of the original gasket material. Replace the index if it is damaged or if the gears are discolored. WHEN REPLACING AN INDEX YOU MUST ENTER THE METER READ INTO THE HANDHELD AND IN THE COMMENT SECTION WRITE “INDEX EXCHANGED”. For Index visual verification and exchange on American meters see Appendix B, Visual Inspection of Indexes. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Align the meter drive dog with the module wiggler and install the Meter Module base to the meter by screwing in the two captured standoff screws. The torque requirement for fastening the screws is 10 inch‐pounds. For modules manufactured starting in May 2005, for proper alignment see Appendix A, Aligning the New American Meter Drive Dog. Check the wiggler on the meter module for free movement. Wiggler should turn at least 10 degrees but no greater than a 1/4 turn.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Use torque screwdriver set at 10 inch-pounds to install the two captured standoff screws for all module installations. 7 Attach the index to the Meter Module housing with the captured clips on the standoff screws. Be sure that the clips are extended fully towards the outside edge of the module when you fit the index to the module, and align the index dog of the index to the moduleʹs wiggler. Push the two clips towards the inside of the module to secure the index.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Plug the battery into the programming port power cable and place it in the battery compartment with the battery wires on top. Figure 5.9 American: Connecting the battery Figure 5.10 American: Installing the battery with the battery cable on top Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 9 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information. Magnet location for “busting” Figure 5.12 American: Meter module with cover and tamper seals installed 10 Install the cover on the Meter Module base, using the four screws that were provided.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Rockwell/Equimeter/Sensus Meter Module Installation Figure 5.13 Rockwell/Equimeter/Sensus: meter module before installation Figure 5.14 Rockwell/Equimeter/Sensus: meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index and all of the original gasket material. Clean the area behind the index on the meter with a wire brush and gasket scraper to remove all debris. Figure 5.16 Rockwell/Equimeter/Sensus: Removal of index cover gasket 3 Insert the two screws through the index and through the Meter Module base. Ensure that the moduleʹs wiggler and the meter drive dog of the index are properly aligned. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.18 Rockwell/Equimeter/Sensus: Attaching the Meter Module and index to the meter All of the original gasket and all debris must be completely removed or it will result in a module and meter failure. 5 RJNM Gently wiggle the two‐foot proving dial to make sure the gears are meshed properly. There should be no greater than 1/4 turn play.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Plug the battery into the programming power cable and place it in the battery compartment with the battery wires on top. Figure 5.19 Rockwell/Equimeter/Sensus: Connecting the battery Figure 5.20 Rockwell/Equimeter/Sensus: Correct battery orientation (connector on top) Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 7 Use the four remaining screws to install the cover to the Meter Module base, tightening the screws until the cover sits snug, then tighten an additional quarter turn. Figure 5.22 Rockwell/Equimeter/Sensus: Installing the Meter Module cover You can mount an Equimeter module to a Rockwell/Equimeter Residential Gas meter using only two screws, as long as you use one of the following configurations (based on the image below): A-D, B-C, or A-B.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Install new red tamper seals over diagonal screws (upper right and lower left, or upper left and lower right). Figure 5.24 Rockwell/Equimeter/Sensus: Correctly installed Meter Module 9 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. Refer to Appendix C, Using the RF Buster.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Sprague/Schlumberger/Actaris Meter Module Installation Figure 5.25 Sprague/Schlumberger/Actaris: Meter Module before installation Figure 5.26 Sprague/Schlumberger/Actaris: Meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index and index screws from the meter. Inspect the index for any signs of damage. If damaged, replace the index. Refer to Appendix B, Visual Inspection of Indexes for more information. Also remove all of the original gasket material, if any. Figure 5.28 Sprague/Schlumberger/Actaris: Removing the index 3 Clean the area behind the index and the cover gasket surface on the meter with a wire brush and gasket scraper. Ensure the entire area is free of debris.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 4 Insert the two Phillips head screws through the Meter Module base. Figure 5.30 Sprague/Schlumberger/Actaris: Meter Module pre-assembled 5 Align the Meter Module base to the meter. Lead the Index screws into the meter. Ensure that the moduleʹs wiggler and the meterʹs drive dog are aligned properly. Only engage screws 1 turn, leave clearance to slide the index under the screw heads. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Install the index by sliding the tabs on the index under the heads of the screw and tightening the screws. The torque requirement is 4‐8 inch‐pounds. Ensure that the moduleʹs wiggler and the meter drive dog of the index are properly aligned before tightening the screws. Also ensure that the module is not bound up by checking the 2 Foot dial to ensure that it has between 1/4 and 1/2 turn play in it. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 7 Plug the battery into the programming power cable and place it into the battery compartment with the battery wires and connector in back (see Figures 36, 37, and 38). Figure 5.34 Sprague/Schlumberger/Actaris: Connecting the Battery Figure 5.35 Sprague/Schlumberger/Actaris: Correct Battery Orientation Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Use the remaining two screws to install the cover on the Meter Module, tightening the screws until the cover sits snug, then tighten an additional quarter turn. Insert the two red tamper seals. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Lancaster/National Meter Module Installation Before beginning the Lancaster retrofit, ensure that the meter is retrofittable. You can identify this by the placement of the screws that attach the dials to the module. It is very important that you do not break the seal of the meter dial cover if this is not a retrofittable meter. Figure 5.38 Lancaster/National: Meter retrofittable Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.40 Lancaster/National: Meter Module before installation Figure 5.41 Lancaster/National: Meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index from the meter. Figure 5.43 Lancaster/National: Removing the index 3 Remove all of the original gasket material, if any. Clean the area behind the index and the cover gasket surface on the meter with a wire brush and gasket scraper, ensure that the entire area is free of debris. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 4 Remove original one‐prong coupler and replace with two‐pronged coupler, being careful not to cross the threads. This does not have to be tightened since the meter turning will keep tension on the drive dog. Figure 5.45 Lancaster/National: Installation of New Coupler 5 Insert the two longer screws through the Meter Module base. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Fasten the Meter Module base to the meter, ensuring that the moduleʹs wiggler and meterʹs drive dog are properly aligned. Only engage screws 1 turn. Figure 5.47 Lancaster/National: Alignment of the meter drive dog and screws Figure 5.48 Lancaster/National: Meter Module base attached to meter, ready to slide on dials 7 RJOQ Install the index by sliding the tabs on the index under the heads of the screw and tightening the screws.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Plug the battery into the programming port/power cable and place it into the battery compartment with the battery wires and connector in back. Figure 5.49 Lancaster/National: Connecting the Battery Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.51 Lancaster/National: Battery Correctly Installed 9 Use the remaining two screws to install the cover on the Meter Module, tightening the screws until the cover sits snug, then tighten as additional quarter turn. Insert the two red tamper seals. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 10 If needed, remove serial number plate from original cover and install on new cover with two small screws provided. Figure 5.53 Lancaster/National: Replacing Serial Number Plate 11 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Notes: RJOU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ
CHAPTER 6 COMMERCIAL AND INDUSTRIAL METER MODULE INSTALLATION This chapter outlines change out procedures for: • American CG3 • Rockwell/Equimeter/Sensus Meter Module Installation • Sprague/Actaris Meter Module Installation • Schlumberger/Actaris Meter Module Installation Refer to Appendix E, Difficult/Non‐compatible Commercial Retrofits for difficult and non‐compatible module installation instructions.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå American CG3 Installation Figure 6.1 American CG3: Meter before installation 1 Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1. 2 Remove the tamper caps and index cover from the original meter. Remove the index from the index cover. Clean the work areas with a wire brush and/ or scraper as needed. Remove all of the original gasket if it is unserviceable. Inspect Index for wear and gear fading. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 3 Open the package containing the Meter Module, screws, and battery. Figure 6.3 Common American meter module packaging with hardware on the right Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.5 American CG3: meter module kit 4 Open the bag containing the battery. Carefully remove the battery. 5 Open the meter module. Avoid pulling the cables. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 6 Connect the battery to the Meter Module. Assemble the battery into the retaining clip on the metal bracket. Figure 6.7 American CG3:Connecting the battery to the module Route wire through cutout area so that wire is not pinched. 7 Connect the programming cable from the handheld computer to the programming port on the Meter Module. Program the Meter Module.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.9 American CG3: module route wire 8 Slide the metal bracket (not the green circuit board) into the slots of the clamshell (one of the clamshell halves has slots on opposite sides of the interior). If you are looking down into the slots, the battery clip should be towards the top ‐ the large capacitors on the circuit board go deep into the clamshell. Assemble the Meter Module halves together with the four small self‐tapping screws provided.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 9 Attach the new index cover to the index using the screws provided. The torque requirement is 10‐inch pounds. Handle the index carefully to avoid breaking the counter or index. Ensure that the counter and index are properly aligned. Verify that the counter is fully engaged to the index pointer. Figure 6.11 American CG3:module- Attaching the new Index cover 10 Attach tamper seals as shown.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 11 Mount the index and cover onto the meter. Place the gasket on the meter (replace if necessary), aligning the holes. Secure the index to the meter with the two hex‐head screws provided. The torque requirement is 20‐30 inch pounds. Install the tamper seal. Figure 6.13 American CG3:l installing Index 12 Determine the best orientation for the mounting bracket (see following configurations).
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 13 Attach the mounting bracket to the meter using the large Fillister screws provided. Use a tamper cup seal on one or two of the screws. The torque requirement is 30‐40 inch pounds. Install the two tamper seals. Figure 6.15 American CG3:meter module with mounting bracket installed 14 Install tamper caps over remaining five screws.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.16 Rockwell/Equimeter/Sensus: Indexes before installation 1 Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1. 2 Remove the tamper caps and index cover from the original meter. Remove all of the original gasket if it is unserviceable. Clean the work area with a wire brush and scraper if needed. 3 Select the appropriate Meter Module (Rockwell/Equimeter Center or Offset).
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 9 Assemble the Meter Module halves together with the four small self‐tapping screws provided. The torque requirement is 6‐10 inch pounds. Ensure that the gasket is in place and the wires are not pinched. Install the tamper seals. Check condition of the index for looseness of index pointers on shaft, cracks on face enamel, or peeling. Replace the index if dials are loose or bound up, or if enamel is cracked or loose. 10 Install the new index cover.