Certification Exhibit FCC ID: R7PEC6R1S1 IC: 5294A-EC6R1S1 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Project Number: 13-0144 Manufacturer: Landis+Gyr Technology Inc. Model: GPR Manual 5015 B.U.
GPR with Mini Switch Installation Guide Publication: 98-1135 Rev AA LANDIS+GYR CONFIDENTIAL INFORMATION
Limitation on Warranties and Liability Information in this document is subject to change without notice. This manual or any part of it thereof may not be reproduced in any form unless permitted by contract or by written permission of Landis+Gyr.
Table of Contents Pre-Installation 7 Before You Begin 7 Safety Overview 7 Preliminary Checks 8 Site Requirements 8 Required Materials 9 Dial Wheels 9 FCC & Industry Canada Information to the User 12 FCC Class B 13 RF Exposure 13 Industry Canada 13 Compliance 14 American Index Cover & Gas Module Removal 15 Meter Preparation 15 Index Cover and Commercial Gas Module Removal 19 Meter Preparation 19 Index Cover and Commercial Gas Module Removal 23 Meter Preparation 23 Index Mounting Bracket Types 24 Unsupported
Table of Contents Landis+Gyr GPR Configuration Using GPrep 56 Applying Water Sealant to Circuit Board Connections 58 GPR Configuration and Waterproofing 63 Configuring the GPR 63 GPR Configuration Using GPREP 64 Applying Water Sealant to Circuit Board Connections 65 GPR Configuration and Waterproofing 69 Before You Begin 69 Configuring the GPR 69 GPR Configuration Using GPREP 70 Applying Water Sealant to Circuit Board Connections 71 GPR-P Index Cover and GPR Assembly Installation 75 GPR Direction 75 GPR M
Landis+Gyr Table of Contents Meter Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Chapter 3: Rockwell Index Cover & Gas Module Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Meter Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Landis+Gyr Chapter 13: Sprague GPR Configuration and Waterproofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Configuring the GPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Pre-Installation Before You Begin This text contains the symbols which are explained below. A U NOTE: Notes provide important information about products and installation. CAUTION: Cautions provide information that you must read to avoid making relatively moderate errors. WARNING: Warnings provide special, must-read information. If you ignore a warning you may create a safety hazard, omit essential data, or make a critical error.
Chapter 1 - Pre-Installation Landis+Gyr understand that their supervisor’s responsibility does not relieve them from their individual responsibility to perform the work safely and to follow all safety rules and procedures applicable to their work. Preliminary Checks 1. The installer will verify correct site, as specified on work order. 2. The installer will verify that the site is safe for installer activity and equipment. 3.
Landis+Gyr Chapter 1 - Pre-Installation Recommended Torque Driver Source: Mountz 1080 N. 11th St. San Jose, CA 95112 Phone: 877-833-1704 or 408-292-2214 Fax: 408-292-2733 e-mail: sales@mountztorque.com American Required Materials Table 1-2.
Chapter 1 - Pre-Installation Landis+Gyr Figure 1 - 3. Mini Switch Kit for Metal Index As part of the Required Materials, part number 45-1189 or 45-1190, American Large Diaphragm GPR Kit, includes the following components: 45-1185, GPR Kit with Universal Mounting Bracket and Hardware; 45-1205 Hardware Kit, American Large Diaphragm. Table 1-4.
Landis+Gyr Chapter 1 - Pre-Installation Table 1-7. Hardware Kit, American Large Diaphragm #45-1203 Description Part Number Screw, 12-24x1 inch, Fillister Head, Slotted, SS 22-1383 Tie Wrap, 3.9 inch, UV, Nylon, Black 30-0502 Screw,8-32x5/8 inch, Fillister Head, SS 22-0310 Seal, Residential Gas, Security 29-1557 Seal, Tamper, C&I Gas 22-0278 Table 1-8.
Chapter 1 - Pre-Installation Landis+Gyr Figure 1 - 5. Hardware Kit #45-1203 for Index Cover and Bracket Figure 1 - 6. 0.030 Shim #29-1300 for Dial Wheel Installation NOTE: Individual components and kits may be ordered for installing the GPR with American large diaphragm meters. Rockwell Required Materials Table 1-10.
Landis+Gyr Chapter 1 - Pre-Installation Figure 1 - 7. Solid State Pulser Index Cover and Magnet Wheel NOTE: Solid State Pulser switch cable color may vary from that shown in photos. As part of the Required Materials, part number 45-1136, Rockwell 750 Large Diaphragm GPR Kit, includes the following components: • 45-1178, GPR Kit with Universal Mounting Bracket • 45-1169, Rockwell Large Diaphragm Index Cover Hardware Kit Table 1-12.
Chapter 1 - Pre-Installation Landis+Gyr Figure 1 - 8. Rockwell Large Diaphragm Hardware Kit # 45-1169 Figure 1 - 9. Part No. 29-1300 0.030” thick Shim for 2-piece Pulse Wheel Installation Figure 1 - 10. GPR with Rockwell Large Diaphragm Universal Hardware 14 NOTE: Individual components and kits may be ordered for installing the GPR with Rockwell large diaphragm meters.
Landis+Gyr Chapter 1 - Pre-Installation Schlumberger Required Materials Table 1-15. Schlumberger Large Diaphragm Meter Solid State Pulser Kit Description Part Number Solid State Pulser Assembly for Actaris/Schlumberger 675A Large Diaphragm Meter Index Cover, switch and cable assembly 40-1676 Table 1-16. Schlumberger Large Diaphragm Meter Solid State Pulser Two-Piece Dial Wheel A Description Part Number Two-Piece Dial Wheel, Shaft Mount 40-1743 CAUTION: Part Numbers Are Subject to Change.
Chapter 1 - Pre-Installation Landis+Gyr Table 1-18. Kit, Schlumberger Large Diaphragm Index Cover Hardware # 45-1171 Description Part Number SEAL,TAMPER,C&I GAS 22-1289 SCREW,1/4x20x5/8-inch, FILH, SS 22-0312 TIE WRAP, 3.9inch, UV, NYLON, BLACK 30-0502 Table 1-19.
Landis+Gyr Chapter 1 - Pre-Installation Sprague Required Materials A CAUTION: Part numbers are subject to change. Contact the Landis+Gyr Supply Chain for the latest part numbers. Table 1-20. Sprague Large Diaphragm Meter Solid State Pulser Kit Description Part Number Solid State Pulser Index Cover Assembly for Sprague 675-1000 Large Diaphragm Meter Index Cover, switch and cable assembly 40-1677 Table 1-21.
Chapter 1 - Pre-Installation Landis+Gyr NOTE: Solid State Pulser switch cable color may vary from that shown in photos. As part of the Required Materials, part number 45-1188, Sprague Large Diaphragm GPR Kit, includes the following components: • 45-1185, GPR Kit with Universal Mounting Bracket • 45-1114, Sprague Large Diaphragm Index Cover Hardware Kit Figure 1 - 16. 0.030 Shim for Magnetic Dial Wheel Installation, Part # 29-1300 Table 1-22.
Landis+Gyr Chapter 1 - Pre-Installation Figure 1 - 17. Sprague Large Diaphragm Hardware Kit #45-1114 for Index Cover Table 1-24. GPR Kit with Universal Mounting Bracket and Hardware #45-1178 Description Part Number Assy, GPR, Parylene Coated PCBA, w/Enclosure, Hi Cap Battery, TRP (OTP) 40-1514 Washer, #10, EXT LK, SS 22-0119 Screw, #6 X 1/2in, Flat Head, Pin-IN-Torx, Self-tap, SS 22-1057 Screw, 10-32 X 3/8-inch, PNH, SS 22-1468 GPR, Bracket, Universal, C&I 28-1308 Figure 1 - 18.
Chapter 1 - Pre-Installation Landis+Gyr FCC & Industry Canada Information to the User Manufacturer: Landis+Gyr Model Name: American Large Diaphragm GPR FCC ID: R7PEC6R1S1 IC: 5294A- EC6R1S1 Module Model: GPR This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation.
Landis+Gyr Chapter 1 - Pre-Installation Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radiovexempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doitvpas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
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2 American Index Cover & Gas Module Removal Index Cover Tamper Seal Base Plate with Tamper Seal Towers Figure 2 - 1. American Large Diaphragm Meter Meter Preparation 1. Remove the tamper seals, screws, and index cover assembly from the meter. 2. If the meter index cover base plate contains tamper seal towers, remove the base plate. Do not discard the base plate screws. Figure 2 - 2. Base Plate with Tamper Seal Towers 3. Replace the base plate with American Meter part number 48828P038.
Chapter 2 - American Index Cover & Gas Module Removal Landis+Gyr Figure 2 - 3. Base Plate Gasket NOTE: Replace the base plate with American Meter part number 48828P038. Install a new base plate gasket if the original gasket cannot be reused. The base plate must be installed with the American Meter model numbers facing toward the front of the meter. Figure 2 - 4. Base Plate with American Model Numbers Toward Front of Meter 4.
Landis+Gyr Chapter 2 - American Index Cover & Gas Module Removal Remove Tamper Seals Figure 2 - 6. Remove Index Cover and Module Bracket Tamper Seals C. Remove the index cover fasteners. If needed, use a 5/16 inch combination wrench to loosen the index cover front bolt. Figure 2 - 7. Remove Index Cover Fasteners D. Remove the module bracket fasteners and carefully disconnect the module and index cover assembly from the meter. E.
Chapter 2 - American Index Cover & Gas Module Removal Landis+Gyr Cover Tamper Seal Location Serial/Power Connector Figure 2 - 9. Commercial Module Cover Removed 5. Swipe each end of the module with an RF Buster or magnet to force the module to save meter data to non-volatile memory. Remove the Commercial Gas Module tamper seals, screws, and cover. Disconnect the battery. 6. The Commercial Gas Module must be disassociated from the meter. 7. Disconnect the module from the programming device.
3 Rockwell Index Cover & Gas Module Removal Meter Preparation 1. Remove the tamper seals, screws, and index cover assembly from the meter. If there is no Commercial Gas Module connected to the meter, it will appear as below. Index Cover Screws Figure 3 - 1. Rockwell Large Diaphragm Meter Index Cover Front And Rear Views Index Cover Tamper Seals Figure 3 - 2. Remove Index Cover Tamper Seals, Screws. and Index Cover 2. If the meter has a Commercial Gas Module, perform the following steps. A.
Chapter 3 - Rockwell Index Cover & Gas Module Removal Landis+Gyr NOTE: There are two types of Rockwell Commercial index covers. Shown at left in Figure 3 - 3 is the Center Dial Mount and at right is the Offset Dial Mount. Both types may be removed from the meter in the same manner as shown in the next illustration. Figure 3 - 4. Remove Module Bracket Tamper Seals, Screws, and Gas Module Assembly 3. Remove the 5/16-18 x 3/8" index frame screws and index mounting frame assembly from the meter.
Landis+Gyr Chapter 3 - Rockwell Index Cover & Gas Module Removal 4. Swipe each end of the module with an RF Buster or magnet to force the module to save meter data to non-volatile memory. Remove the Commercial Gas Module tamper seals, screws, and cover. Disconnect the battery. 5. The Commercial Gas Module must be disassociated from the meter. A. If RIMS is used to manage gas module installations, leave the battery disconnected, replace the module cover, and return the module to the Landis+Gyr cross-dock.
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4 Schlumberger Index Cover & Gas Module Removal U WARNING: The Schlumberger/Actaris 675-1000 meter is designed so that the index may face the front or rear of the meter. Landis+Gyr only supports Solid State Pulser cover use when installed: with the index facing the front of the meter where the meter inlet pipe is located at the left side of the meter. Meter Preparation 1. Remove the tamper seals, screws, and index cover assembly from the meter. 2.
Chapter 4 - Schlumberger Index Cover & Gas Module Removal Landis+Gyr Index Mounting Bracket Types Unsupported Mounting Bracket Assembly The next three figures illustrate an example of an index mounting bracket assembly NOT supported by the Schlumberger/Actaris Solid State Pulser Index cover. This bracket assembly must be replaced with Itron (Schlumberger/Actaris) part number 55045404. A. Remove the index mounting bracket assembly screws as shown in the following Figure (red circles). Save the screws.
Landis+Gyr Chapter 4 - Schlumberger Index Cover & Gas Module Removal Figure 4 - 4. Index Removed from Unsupported Bracket Assembly Supported Mounting Bracket Assembly The index mounting bracket assembly shown in the next two figures, Itron (Schlumberger/Actaris) part# 55045404, is supported with the Solid State Pulser index cover. A. Remove the index mounting bracket assembly screws as shown in the following figure (red circles). Save the index screws. They will be used during reassembly. Figure 4 - 5.
Chapter 4 - Schlumberger Index Cover & Gas Module Removal Landis+Gyr of mounting bracket unless the index is defective or damaged. See “Meter Preparation” on page 31 for index approval criteria. 1. Remove the original gasket material from the meter. A scraper and wire brush may be required to remove gasket material still adhering to meter mounting surfaces. 2. Swipe each end of the module with an RF Buster or magnet to force the module to save meter data to non-volatile memory. Disconnect the battery. 3.
5 Sprague Index Cover & Gas Module Removal Figure 5 - 1. Typical Sprague Large Diaphragm Gas Meters Meter Preparation 1. Remove the tamper seals, screws, and index cover assembly from the meter. 2. If a Commercial Gas Module is present, remove the tamper seals and screws. Tamper Seal Tamper Seal Figure 5 - 2. Sprague Large Diaphragm Meter with Commercial Gas Module 3. Installation Guide Remove the bracket and Index Cover assembly. Take care not to damage the meter index.
Chapter 5 - Sprague Index Cover & Gas Module Removal Landis+Gyr Figure 5 - 3. Remove Tamper Seals and Screws – Carefully Remove Module & Bracket Assembly Cover Tamper Seal Location Serial/Power Connector Figure 5 - 4. Commercial Module Cover Removed 4. Swipe each end of the module with an RF Buster or magnet to force the module to save meter data to non-volatile memory. Remove the Commercial Gas Module tamper seals, screws, and cover. Disconnect the battery. 5.
Landis+Gyr Chapter 5 - Sprague Index Cover & Gas Module Removal Figure 5 - 5. Removing Old Gasket Material with a Scraper and a Wire Brush 8. Inspect the index.
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6 American Mini Switch Kit Installation Meter Preparation 1. Remove the tamper seals and screws from the index cover as shown in the following photos. Figure 6 - 1. Remove Index Cover Tamper Seals and Screws 2. Gently push the Badger pulse wheel toward the front of the index cover and away from the index dial pointer. Lift the index out of the cover. Figure 6 - 2. Disengage Badger Pulse Wheel from Index; Remove Index from Cover 3.
Chapter 6 - American Mini Switch Kit Installation • U Landis+Gyr Index drive mechanism does not rotate easily. WARNING: The 2-Piece magnetic pulse wheel (29-1312) must be used with metal pointer indexes. The 2/3 magnetic pulse wheel (40-1531) must be used on plastic pointer indexes.
Landis+Gyr Chapter 6 - American Mini Switch Kit Installation 3. Position the screw-bearing notched wheel half for installation by sliding it downward over the index proving/test pointer tip as shown in Figure 6 - 5. The two alignment slots and pointer notch must be visible on top of the wheel half. Figure 6 - 5. Slide Screw-bearing Wheel Half Over Index Proving/Test Pointer Tip 4. Position the bottom wheel half against the back of the index pointer.
Chapter 6 - American Mini Switch Kit Installation Landis+Gyr Figure 6 - 7. Insert 0.030 inch thick clear Shim and alternately tighten the Dial Wheel Screws to 3.5 inch-pounds (± 0.50 inch-pounds). U NOTE: Orange colored shim is shown for illustrative purposes only. WARNING: To avoid damaging the index pointer and pulse wheel, take care not to overtighten the set screws. Figure 6 - 8. 2-Piece Magnetic Pulse Wheel Installed 6.
Landis+Gyr Chapter 6 - American Mini Switch Kit Installation Figure 6 - 9. Top View - Dual Set Screw Pulse Wheel With Screws Backed Out Figure 6 - 10. Bottom View - Dual Set Screw Pulse Wheel 2. Position the Dual Set Screw pulse wheel over the plastic index proving/test pointer as shown in the following figures. The bottom of the pulse wheel is slotted so that it may only be installed with the slot in the same direction as the index pointer. 3. Insert the 0.030” thick clear shim beneath the pulse wheel.
Chapter 6 - American Mini Switch Kit Installation Landis+Gyr cannot physically contact the index face or other pointers on the index. If contact occurs, the index should be replaced with an approved index. 7. Remove the shim and verify that the wheel rotates freely while remaining level with the index surface. Figure 6 - 12. Dual Set Screw Magnetic Pulse Wheel Installed Installing Index Into Index Cover 1.
Landis+Gyr Chapter 6 - American Mini Switch Kit Installation Figure 6 - 14. Insert the Index At an Angle To Clear Wires and Switch During Installation 3. As the index passes by the wires toward the switch, gently rotate the index into its normal mounting position. Figure 6 - 15. Position Index In Normal Mounting Location 4. From the hardware kit, install the two smaller tamper cups, washers, and screws as shown in the following photos.
Chapter 6 - American Mini Switch Kit Installation Landis+Gyr NOTE: Cable color may vary from that shown in photos. Figure 6 - 17. Install Index Screws and Tamper Seals Figure 6 - 18.
7 Rockwell Mini Switch Kit Installation Meter Preparation 1. Inspect the index and replace it if any of the following conditions exists: • Pointers are loose on their shafts. • Index face contains cracked or peeling enamel. • Index drive mechanism does not rotate easily. NOTE: The GPR module gets readings from a pulse wheel mounted on the vertical drive shaft behind the index. The cover is installed on the meter with the sensor in the cover positioned on the BACK side of the index.
Chapter 7 - Rockwell Mini Switch Kit Installation Landis+Gyr consideration regarding dial wheel assembly. 3. Slide threaded wheel half behind the rear vertical index drive shaft. Figure 7 - 3. Place the Screw-bearing Notched Wheel Around the Index Drive Shaft 4. Rotate the notched wheel half in front of the shaft and insert the second screw. 5. Use a small Phillips-type screwdriver and turn each screw a few turns until they begin to thread into the threaded wheel half. 6. Insert the 0.
Landis+Gyr Chapter 7 - Rockwell Mini Switch Kit Installation Installing The Index 1. Install the index and frame assembly onto the meter. 2. Align the index drive shaft arm with the meter as shown in the next figure. 3. Using the 5/16-18 x 3/8” index frame screws that were set aside at the beginning of this procedure, tighten the screws to 18 foot-pounds. ± 2 foot-pounds.
Chapter 7 - Rockwell Mini Switch Kit Installation Landis+Gyr Index to Index Frame Screws: 10.5 inch-pounds Index Back Plate Index Mounting Bracket Index Frame to Meter Head Screws: 18 footpounds Figure 7 - 6. Index Frame to Meter Head; Index to Index Frame Screws 4. Tighten the index frame to meter head screws to 18 foot-pounds (+/- 2 ft-lbs). Tighten the index to index frame screws to 10.5 inch-pounds (± 1.5 inch-pounds).
8 Schlumberger Mini Switch Kit Installation Meter Preparation NOTE: The Solid State Pulser assembly gets readings from a pulse wheel mounted on the horizontal shaft behind the index. The cover is installed on the meter with the sensor in the cover positioned on the back side of the index. Inspect the index and replace it if any of the following conditions exists: • Pointers are loose on their shafts. • Index face contains cracked or peeling enamel. • Index drive mechanism does not rotate easily.
Chapter 8 - Schlumberger Mini Switch Kit Installation Landis+Gyr Installing 2-Piece Magnetic Pulse Wheels Figure 8 - 2. Alignment Slots On Top of Each Wheel Half 1. Insert one screw into the notched pulse wheel half. 2. If the dial wheel halves have alignment slots, position them so that the slots on each half are aligned. Turn the screw until it begins to thread into the threaded bottom wheel half as shown in the following figures. Figure 8 - 3.
Landis+Gyr Chapter 8 - Schlumberger Mini Switch Kit Installation Figure 8 - 5. Slide Threaded Wheel Half Beneath Shaft 4. Rotate the notched wheel half over the top of the shaft and insert the second screw. Figure 8 - 6. Turn Each Screw a Few Turns 5. Use a small Phillips-type screwdriver and turn each screw a few turns until they begin to thread into the lower wheel half. 6. Press wheel lightly but evenly against the shaft snap ring located at the rear of the shaft.
Chapter 8 - Schlumberger Mini Switch Kit Installation Landis+Gyr Figure 8 - 7. Pulse Wheel on Shaft Figure 8 - 8. Top View of Installed Pulse Wheel 8. Install the index mounting bracket assembly onto the meter using the original screws. Tighten the screws to 6 - 12 in-lb. 54 NOTE: The Schlumberger/Actaris 675-1000 meter is designed so that the index may face the front or rear of the meter.
9 Sprague Mini Switch Kit Installation U A WARNING: The 2-Piece magnetic pulse wheel must be used with metal pointer indexes. The Dual Set Screw magnetic pulse wheel must be used on plastic pointer indexes. CAUTION: Take care not to over-tighten the set screws to avoid damaging the index pointer and pulse wheel. Installing 2-Piece Magnetic Pulse Wheels on Metal Pointer Indexes 1. Remove the index from the meter. Place the screws aside for re-use at the end of this process.
Chapter 9 - Sprague Mini Switch Kit Installation Landis+Gyr Figure 9 - 2. Notched Wheel Half with Screws Inserted 3. Rotate the index drive mechanism so that the metal proving/test pointer is in an upward direction. 4. Position the screw-bearing notched wheel half for installation by sliding it downward over the index proving/test pointer tip as shown in Figure 9 - 3. If present, the two alignment slots and pointer notch must be visible on top of the wheel half. Figure 9 - 3.
Landis+Gyr Chapter 9 - Sprague Mini Switch Kit Installation Figure 9 - 4. Thread Screws Into threaded Wheel Half 6. Insert the 0.030 inch thick spacer shim beneath the 2-Piece pulse wheel as shown in Figure 9 - 5. Hold the pulse wheel as shown. Tighten each screw a few turns at a time so that the two wheel halves remain parallel with each other. Tighten the screws to 1.2 ± 0.1 inch-lbs. Remove the spacer shim.
Chapter 9 - Sprague Mini Switch Kit Installation Landis+Gyr 7. Verify that the pulse wheel rotates freely without rubbing the index surface. Rotate the wheel several times as shown in the next figure to verify that the wheel does NOT contact adjacent index pointers. Figure 9 - 7. Pulse Wheel Must Not Contact Adjacent Pointers As It Rotates A CAUTION: The installed pulse wheel shall not move from the installed position, and cannot physically contact the index face or other pointers on the index.
Landis+Gyr Chapter 9 - Sprague Mini Switch Kit Installation Installing Dual Set Screw Magnetic Pulse Wheels on Plastic Pointer Indexes 1. Using a small flat blade screw driver, turn each screw counter-clockwise until the tip of each screw is flush with the inner surface of the wheel. Figure 9 - 9. Top View - Dual Set Screw Pulse Wheel Figure 9 - 10. Bottom View - Dual Set Screw Pulse Wheel 2.
Chapter 9 - Sprague Mini Switch Kit Installation U Landis+Gyr WARNING: Take care not to over-tighten the set screws to avoid damaging the index pointer and pulse wheel. The installed pulse wheel shall not move from the installed position, and cannot physically contact the index face or other pointers on the index. If contact occurs, the index should be replaced with an approved index. 6. Remove the shim and verify that the wheel rotates freely while remaining level with the index surface.
10 American GPR Configuration and Waterproofing U U WARNING: Before performing the following steps, determine the direction that the GPR will face. The GPR must face away from nearby walls and toward the nearest Router. Refer to Appendix A, American Changing GPR Orientation for instructions on how to set the direction that the GPR will face. WARNING: The GPR and bracket must not interfere with access to the meter pressure tap.
Chapter 10 - American GPR Configuration and Waterproofing Landis+Gyr NOTE: Novagard® G661 is also approved as an electrical sealant and is available in 5.3 ounce tubes. It has a shelf-life of eighteen (18) months from the date of manufacture, as indicated by the lot number, when stored in the original, unopened container at, or below, 100ºF. Novagard® G661 may be ordered from: Novagard Solutions® 5109 Hamilton Avenue Cleveland, OH 44114 Phone: (216) 881-3890 Facsimile: (216) 881-6977 www.Novagard.
Landis+Gyr Chapter 10 - American GPR Configuration and Waterproofing Figure 10 - 5. Force the Compound between Connector Pins 3. Liberally apply the compound to the connectors of the GPR Pulse Input and Battery Interface cables. Force the compound into ALL holes and cover ALL electrical contacts, as shown in the following photos. NOTE: The following photos show representative cables to illustrate compound application. Figure 10 - 6. Apply the Compound to GPR Cable Connectors: Cover All Contacts 4.
Chapter 10 - American GPR Configuration and Waterproofing Landis+Gyr Figure 10 - 7. The Compound Must Cover Wires and Connectors for Watertight Seal 6. Arrange the GPR Pulse Input and Battery Interface cables as shown in Figure 10 - 8. The cables must not interfere with or block the GPR antenna. A CAUTION: The GPR Pulse Input cable must be inserted into the GPR enclosure strain relief slot as shown. The shrink tubing on the cable must be inserted into the strain relief slot. 7.
Landis+Gyr Chapter 10 - American GPR Configuration and Waterproofing Figure 10 - 9.
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11 Rockwell GPR Configuration and Waterproofing Before You Begin U WARNING: Before performing the following steps, determine the direction that the GPR will face. The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. See Appendix B, Rockwell Changing GPR Orientation for additional details. Figure 11 - 1. Meter Pressure Tap U WARNING: The GPR and bracket MUST NOT interfere with access to the meter pressure tap.
Chapter 11 - Rockwell GPR Configuration and Waterproofing Landis+Gyr Figure 11 - 2. Dow Corning 4 Electrical Insulating Compound NOTE: Novagard® G661 is also approved as an electrical sealant and is available in 5.3 ounce tubes. It has a shelf-life of eighteen (18) months from the date of manufacture, as indicated by the lot number, when stored in the original, unopened container at, or below, 100ºF.
Landis+Gyr Chapter 11 - Rockwell GPR Configuration and Waterproofing Figure 11 - 4. Apply the Compound to the GPR Pulse Input Connector 2. Force the compound between the connector pins with a cotton tipped swab or other suitable applicator as shown in Figure 11 - 8. Figure 11 - 5. Force the Compound between Connector Pins 3. Liberally apply the compound to the connectors of the GPR Pulse Input and Battery Interface cables.
Chapter 11 - Rockwell GPR Configuration and Waterproofing Landis+Gyr Do NOT disconnect the Battery cable after it has been installed. Disconnecting the battery may cause unwanted pulses to be counted by the GPR. If the battery is disconnected, reprogram the GPR to clear any unwanted pulse counts, then reconnect the battery. U WARNING: Substitution of components may impair the suitability for Class I, Division 2 applications. Replace battery only with Landis+Gyr part number 40-1590H. 5.
Landis+Gyr Chapter 11 - Rockwell GPR Configuration and Waterproofing GPR Antenna GPR Pulse Interface Cable Figure 11 - 8. Arrange Cables As Shown Before Installing the GPR Cover Figure 11 - 9.
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12 Schlumberger GPR Config & Waterproofing Configuring the GPR U WARNING: Before performing the following steps, determine the direction that the GPR will face. The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. Consult Appendix C, Schlumberger Changing GPR Orientation, for instructions on setting GPR direction. The GPR must be programmed with customer-specific requirements. The GPR, when installed for the first time, will start operation in Install Mode.
Chapter 12 - Schlumberger GPR Config & Waterproofing Landis+Gyr not provided with the compound. It may be applied directly from the tube opening if a nozzle is not available. Refer to Appendix E, GPR Connection Water Proofing Materials, for information on ordering nozzles. GPR Pulse Input Connector Battery Connection Figure 12 - 2. Apply the Compound to the Battery Connector Figure 12 - 3. Apply the Compound to the GPR Pulse Input Connector 2.
Landis+Gyr Chapter 12 - Schlumberger GPR Config & Waterproofing Figure 12 - 5. Apply the Compound to GPR Cable Connectors: Cover All Contacts 4. First, install the GPR Pulse Input cable, and then the Battery Interface cable, onto the GPR circuit board connectors as shown in Figure 11 - 10. U WARNING: The GPR Pulse Input cable MUST be installed prior to installing the Battery cable. Do NOT disconnect the Battery cable after it has been installed.
Chapter 12 - Schlumberger GPR Config & Waterproofing Landis+Gyr GPR Antenna GPR Pulse Interface Cable Figure 12 - 7. Arrange Cables As Shown Before Installing the GPR Cover Figure 12 - 8.
13 Sprague GPR Configuration and Waterproofing Before You Begin U WARNING: Before performing the following steps, determine the direction that the GPR will face. The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. Refer to Appendix D, Sprague Changing GPR Direction for additional details. Configuring the GPR The GPR must be programmed with customer-specific requirements. The GPR, when installed for the first time, will start operation in Install Mode.
Chapter 13 - Sprague GPR Configuration and Waterproofing Landis+Gyr 1. Liberally apply Dow Corning 4 Compound (“the compound”) to the GPR Pulse Input and Battery circuit board connectors as shown in Figure 11 - 6 and Figure 11 - 7. A tapered nozzle is not provided with the compound. It may be applied directly from the tube opening if a nozzle is not available. Refer to Appendix E, GPR Connection Water Proofing Materials, for information on ordering nozzles.
Landis+Gyr Chapter 13 - Sprague GPR Configuration and Waterproofing NOTE: The following photos show representative cables to illustrate compound application. Figure 13 - 5. Apply the Compound to GPR Cable Connectors: Cover All Contacts 4. First, install the GPR Pulse Input cable, and then the Battery Interface cable, onto the GPR circuit board connectors as shown in Figure 11 - 10. U WARNING: The GPR Pulse Input cable MUST be installed prior to installing the Battery cable.
Chapter 13 - Sprague GPR Configuration and Waterproofing Landis+Gyr 7. Gently press the cable downward into the strain relief slot at midpoint of the heat shrink tubing as shown in the following figures. GPR Antenna GPR Pulse Interface Cable Figure 13 - 7. Arrange Cables As Shown Before Installing the GPR Cover Figure 13 - 8.
14 American GPR-P Index Cover & GPR Install GPR Direction The GPR must face away from nearby walls and toward the nearest MCC or Concentrator, and should be installed in a location unobstructed by gas pipes. Mounting options are shown and described in Appendix A, American Changing GPR Orientation. GPR Mounting 1. Arrange the GPR Pulse Input and Battery Interface cables as shown in Figure 14 - 1. The cables must not interfere with or block the GPR antenna.
Chapter 14 - American GPR-P Index Cover & GPR Install Landis+Gyr Figure 14 - 2. GPR Cover Gasket Tab and Cover Strain Relief Slot 3. Tighten the screws to 13 inch-pounds (± 1 inch-pound). Figure 14 - 3. GPR Cover Screws 4. Using two #12-24 x 1/2 inch screws (part# 22-0185), install the GPR-P Mini Switch cover assembly as shown in the following photographs. A CAUTION: Check the index cover switch cable assembly for nicks, abrasions, or any damage prior to installing the assembly onto the meter. 5.
Landis+Gyr Chapter 14 - American GPR-P Index Cover & GPR Install During GPR enclosure cover installation. Between the GPR and meter brackets and meter. 6. Install front and rear index cover tamper seals. 7. Coil the excess cable. Route it behind the index cover and dress it beneath the GPR bracket. Figure 14 - 5. Left: 28-1441 Bracket. Right: 28-1440 Bracket 8. Secure the cable to the bracket immediately below the GPR housing with a black nylon zip tie as shown in Figure 14 - 6.. Figure 14 - 6.
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15 Rockwell GPR-P Index Cover & GPR Install GPR Direction The GPR must face away from nearby walls and toward the nearest MCC or Concentrator, and should be installed in a location unobstructed by gas pipes. Mounting options are shown and described in Appendix B, Rockwell Changing GPR Orientation. GPR Mounting 1. Arrange the GPR Pulse Input and Battery Interface cables as shown in Figure 15 - 1. The cables must not interfere with or block the GPR antenna.
Chapter 15 - Rockwell GPR-P Index Cover & GPR Install Landis+Gyr Figure 15 - 2. GPR Cover Gasket Tab and Cover Strain Relief Slot Figure 15 - 3. GPR cover screws 3. Tighten the GPR cover screws to 13 inch-pounds (± 1 inch-pound). A CAUTION: Check the index cover switch cable assembly for nicks, abrasions, or any damage prior to installing the assembly onto the meter. 4. Install the GPR bracket onto the index cover so that the bracket slot straddles the cable strain relief as shown in Figure 15 - 4.
Landis+Gyr Chapter 15 - Rockwell GPR-P Index Cover & GPR Install Figure 15 - 5. Tighten Bracket Screws 15 to 20 inch-pounds U NOTE: Sensus (Rockwell/Equimeter) does not specify nor recommend a gasket between the index cover and meter head. The meter parts list and assembly diagram do not include an index cover gasket.
Chapter 15 - Rockwell GPR-P Index Cover & GPR Install Landis+Gyr Tamper Cup and Seal GPR Cable Routed Beneath GPR Bracket Figure 15 - 7. Install a Seal In Each Tamper Cup Cable attached to bracket with zip tie Tamper Seal Figure 15 - 8. Attach Cable to Bracket with Black Zip Tie Figure 15 - 9.
16 Schlumberger GPR-P Index Cover & GPR Install GPR Direction If at all possible, the GPR must face away from nearby walls and toward the nearest MCC or Concentrator, and should be installed in a location unobstructed by gas pipes. Mounting options are shown and described in Appendix C, Schlumberger Changing GPR Orientation. GPR Mounting 1. Arrange the GPR Pulse Input and Battery Interface cables as shown in Figure 16 - 1. The cables must not interfere with or block the GPR antenna. Figure 16 - 1.
Chapter 16 - Schlumberger GPR-P Index Cover & GPR Install Landis+Gyr Figure 16 - 3. GPR Cover Screws A NOTE: The Schlumberger/Actaris Solid State Pulser index cover comes with a silicone gasket. The installer is not required to install a separate gasket. CAUTION: Check the index cover switch cable assembly for nicks, abrasions, or any damage prior to installing the assembly onto the meter. 4. Install the Solid State Pulser cover assembly as shown in the following photographs.
Landis+Gyr Chapter 16 - Schlumberger GPR-P Index Cover & GPR Install Figure 16 - 5. Coil the Excess Cable Cable must slope down and away from cover Figure 16 - 6. Route and Attach the Excess Cable 9. Attach the excess coiled cable to the GPR bracket with a black nylon zip tie as shown in the previous figures. A CAUTION: The cable should slope downward and away from the index cover to aid the water tight strain relief in preventing water from entering the cover. Do NOT crimp or pull the cable tight.
Chapter 16 - Schlumberger GPR-P Index Cover & GPR Install Landis+Gyr Figure 16 - 7. GPR and Index Cover Assembly Installed On a Schlumberger Large Diaphragm Meter U WARNING: The index cover switch cable assembly must not be pinched in any way, especially under the following circumstances: During index cover and cable assembly installation onto the meter. During GPR enclosure cover installation. Between the GPR and meter brackets and meter.
17 Sprague GPR-P Index Cover & GPR Install U WARNING: Before performing the following steps, determine the direction that the GPR will face. The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. Refer to Appendix D for instructions on how to set the direction that the GPR will face. 1. Arrange the GPR Pulse Input and Battery Interface cables as shown in Figure 17 - 1. The cables must not interfere with or block the GPR antenna.
Chapter 17 - Sprague GPR-P Index Cover & GPR Install U Landis+Gyr WARNING: The Index Cover Cable assembly must not be pinched during GPR cover installation. Figure 17 - 3. GPR Cover Security Torx Screws 4. Bend about three inches of cable into a loop and attach the cable to the bracket with a nylon zip tie as shown in the following figure. Do not bend the cable so much as to crimp it. This provides additional security for the cable and serves as a drip loop. Figure 17 - 4.
Landis+Gyr Chapter 17 - Sprague GPR-P Index Cover & GPR Install Loosely secure the excess cable to the bracket with a black zip tie Figure 17 - 5. Excess Coiled Cable Attached Beneath GPR Bracket Figure 17 - 6. Excess Coiled Cable Attached Beneath GPR Bracket U WARNING: Take care not to pinch the index cover switch cable assembly in any way, especially during the following installation steps: During index cover and cable assembly installation onto the meter. During GPR enclosure cover installation.
Chapter 17 - Sprague GPR-P Index Cover & GPR Install Landis+Gyr 8. Route the cable between the GPR bracket and top of the meter so that the cable has minimal slack protruding from behind the bracket. Verify that the cable is not pinched between the bracket and meter.
Landis+Gyr Chapter 17 - Sprague GPR-P Index Cover & GPR Install Figure 17 - 10. Gap Must Be Visible Between Wheel and Switch 13. Install tamper seals into the tamper cups as shown in Figure 17 - 11. Figure 17 - 11. GPR Assembly installed on a Sprague Large Diaphragm Meter U WARNING: Take care not to pinch the index cover switch cable assembly in any way, especially during the following installation steps: During index cover and cable assembly installation onto the meter.
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A American Changing GPR Orientation Procedure The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. The GPR should be installed in a location unobstructed by gas pipes. Different mounting options are shown in the following photographs. Figure A - 1. GPR at Left Rear - Using 28-1443 Bracket Figure A - 2.
Appendix A - American Changing GPR Orientation Landis+Gyr Figure A - 3. GPR at C enter Rear - Using 28-1441Bracket Figure A - 4. GPR at Center Rear - Using 28-1423 Bracket 1. Lay the GPR face down. Remove the two screws and washers holding the two brackets together as shown in Figure A - 5. Figure A - 5. GPR Bracket Disassembly 2. Determine the appropriate GPR direction. 3. Install the two screws and lock washers. Tighten the screws to 30 inch-pounds (+/- 2 inchpounds).
Landis+Gyr A A Installation Guide Appendix A - American Changing GPR Orientation CAUTION: If the meter’s pipe route prevents installing the GPR as described in this manual, the GPR may be mounted in a remote location away from the meter, such as on a wall or a gas pipe. The maximum cable length between the Mini Switch and GPR must not exceed 200 feet. CAUTION: In a remote GPR Mounting environment, Pipe Bracket Kit 45-0080 may be used to install the GPR on suitable plumbing pipes.
Appendix A - American Changing GPR Orientation 102 Landis+Gyr 98-1135 Rev AA Installation Guide
B Rockwell Changing GPR Orientation Procedure The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. The GPR should be installed in a location unobstructed by gas pipes. Different mounting options are shown in the following photographs. Figure B - 1. GPR Facing Forward-Center Figure B - 2. GPR Facing Forward-Left 1. Remove the two screws and washers holding the two brackets together as shown in Figure B - 3.
Appendix B - Rockwell Changing GPR Orientation Landis+Gyr Figure B - 3. GPR Bracket Disassembly 2. Determine the appropriate GPR direction. 3. Install the two screws and lock washers. Tighten the screws to 30 inch-pounds (+0 / -2 inchpound). A CAUTION: If the meter’s pipe route prevents installing the GPR as described in this manual, the GPR may be mounted in a remote location away from the meter, such as on a wall or a gas pipe.
C Schlumberger Changing GPR Orientation Procedure The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. The GPR should be installed in a location unobstructed by gas pipes. Different mounting options are shown in the following photographs. Figure C - 1. GPR Facing Left Figure C - 2. GPR Facing Right 1. Lay the GPR on its back. Remove the two screws and washers holding the two brackets together as shown in the next figure.
Appendix C - Schlumberger Changing GPR Orientation Landis+Gyr Figure C - 3. GPR Bracket Disassembly 2. Determine the appropriate GPR direction. 3. Install the two screws and lock washers. Tighten the screws to 30 inch-pounds (+ / - 2 inchpounds). A CAUTION: If the meter’s pipe route prevents installing the GPR as described in this manual, the GPR may be mounted in a remote location away from the meter, such as on a wall or a gas pipe.
D Sprague Changing GPR Direction The GPR must face away from nearby walls and toward the nearest MCC or Concentrator. The GPR may be oriented in three different directions: • Forward toward the front of the meter • 90 degrees toward the left side of the meter • 90 degrees toward the right side of the meter The previous instructions show the GPR facing towards the front of the meter. The following figures show the other two possible orientations. Figure D - 1.
Appendix D - Sprague Changing GPR Direction Landis+Gyr 1. Lay the GPR face down. Remove the two screws and washers holding the two brackets together as shown in Figure D - 3. Figure D - 3. GPR bracket disassembly 2. Determine the appropriate GPR direction. U WARNING: The GPR must be mounted in the forward-most position on the lower bracket so that the gas pipes do not interfere with data transmissions. Refer to the following figures for additional detail. Figure D - 4.
Landis+Gyr Appendix D - Sprague Changing GPR Direction Figure D - 5. For Right-facing GPR Installs, Route Cable As Shown Figure D - 6.
Appendix D - Sprague Changing GPR Direction Landis+Gyr Figure D - 7. GPR Facing Left Side of Meter Figure D - 8. GPR Facing Right Side of Meter 3. A Install the two screws and lock washers. Tighten the screws to 30 inch-pounds (+0 / -2 inchpounds). CAUTION: If the gas meter’s pipe route prevents installing the GPR as described in this manual, the GPR may be mounted in a remote location away from the meter such as on a wall or a gas pipe.
E GPR Connection Water Proofing Materials Ordering Information Dow Corning 4 Electrical Insulating Compound may be ordered from: Ellsworth Adhesives W129 N10825 Washington Dr. Germantown, WI 53022 Phone: 1-877-454-9224 Part #: 4 CMPD 150G TUBE http://www.ellsworth.com/Home.html Cone-Shaped Adhesive Nozzles for Dow 4 Compound may be ordered from: NOTE: Nozzles listed here have not been tested to verify compatibility with Dow 4 Compound tube threads.
Appendix E - GPR Connection Water Proofing Materials • Sika Nozzle - Uncut • Part #: A4006P - 189429 • Description: Uncut nozzle for adhesive dispensing. Landis+Gyr Sold as pack (6/pack) http://www.ellsworth.com/display/productdetail.html?productid=1453&Tab=Vendors • Sika Nozzle - Threaded Cone • Part #: 883970 - 169853 • Description: Threaded cone nozzle for adhesive dispensing. Sold as pack (6/pack) http://www.ellsworth.com/display/productdetail.
