Table of Contents Gondo 4400EX Heavy Duty Off Road Utility Vehicle 22081 720-132M 22076 Operator’s Manual For Serial Numbers 407616-407618, 409626 and 421461+ ! Read the Operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! © Copyright 2004 Printed 7/01/05 Cover photo may show optional equipment not supplied with standard unit.
Table of Contents Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . 1 Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Models Covered . . . . . . . . . . . . . . . .
Table of Contents Section 1 Introduction Section 1 Introduction Land Pride welcomes you to its growing family of new product owners. Gondo series trucks are heavy duty utility vehicles that have been designed with care and built by skilled workers using quality materials. Proper set-up, maintenance and safe operating practices will help you get years of satisfactory use from this vehicle. Definitions The following terms are used throughout this manual.
Table of Contents Section 1 Introduction paint. Customers can choose either a 23 cu. ft. capacity gondola style box or an 18 cu. ft. capacity tilt box with a standard tailgate. Choosing the hydraulic tilt option makes both boxes capable of hydraulically dumping their full 1800lb. payload capacity by simple activation of a lever on the operator’s console. A standard receiver type hitch comes as standard equipment and this unit is capable of up to 2500 lbs. of towing capacity.
Table of Contents Section 2 Important Safety Information Section 2 Important Safety Information IMPORTANT: Read and understand all pages in this manual thoroughly before operating your vehicle. These are common practices that may or may not be applicable to the products described in this manual. Safety Symbol Be Aware of Signal Words Look for the Safety symbol throughout this manual.
Table of Contents Section 2 Important Safety Information ▲ Make sure all moving parts have ▲ Inspect all parts. Make sure parts stopped and all system pressure is relieved. ▲ Allow the engine to cool completely. ▲ Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding. are in good condition and installed properly. ▲ Remove build-up of grease, oil or debris. ▲ Remove all tools and unused parts from the Gondo before operation.
Table of Contents Section 2 Important Safety Information Safe Operating Procedures The safe operation of any machinery is a big concern to all consumers. Your Gondo has been designed with many built-in safety features. However, no one should operate this vehicle before carefully reading this Operator’s Manual. Also read all instructions noted on the safety decals. ! ▲ Do not wear clothing or other articles that hangs loosely.
Table of Contents Section 2 Important Safety Information ▲ Never use this vehicle for racing. This vehicle is designed ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ 6 to achieve ground speeds up to 17mph. Any unauthorized modifications intended to increase the ground speed of this vehicle above 17mph may result in cancellation of the vehicle warranty and may be in direct violation of laws regulating current air quality standards. Avoid sudden stops, starts and turns.
Table of Contents Section 2 Important Safety Information ▲ Do not smoke or use electrical devices including cell ▲ ▲ ▲ ▲ phones while refueling. Always check wheel lug nut torque values two hours after initial operation and two hours after each tire repair and/ or replacement. Routinely check lug nut torque valves every 100 hours of operation. See "Wheel Lug Nuts" on page 24. Support this vehicle securely before working beneath. Chock wheels to prevent vehicle from rolling.
Table of Contents Section 2 Important Safety Information 838-492C Caution: Maximum Power Source 21440 21443a 21458 838-629C 21443a Warning: Pinch Point or Crushing Hazard 21443b 8 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 7/01/05
Table of Contents Section 2 Important Safety Information 838-486C 21439 Warning: General Utility Vehicle 838-489C Warning: Rollover Hazard 21439 838-491C Warning: Improper Use 7/01/05 21439 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 9
Table of Contents Section 2 Important Safety Information 838-490C Caution: Stop Engine 21438 838-628C Warning: Load Rating and Trailer Towing Information 22063 838-667C Caution: Rear Visibility Restricted When dumping 22063 20971 Warning Label Included with Seat Warning: Check Seat mounting 21345 10 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 7/01/05
Table of Contents Section 2 Important Safety Information 838-508C Warning: Before Filling Tank with Gasoline 22080 838-444C 21436 Danger: Muffler hot 838-688C Warning: Machine Rollover 22445 Location: Right Hand Inside ROPS post 7/01/05 4400EX Heavy Duty Off Road Utility Vehicle 720-132M 11
Table of Contents Section 3 Pre-Delivery and Check List Section 3 Pre-Delivery and Check List Each vehicle must undergo a Pre-Delivery Inspection by the Dealer. Listed below is an example of the checklist that is included with the Warranty Registration that is to be submitted to Land Pride upon Retail Sale. The Pre-Delivery Certificate and Warranty Registration must be submitted to Land Pride in order to activate the vehicle warranty.
Table of Contents Section 3 Pre-Delivery and Check List Dealer Delivery To Customer List ___Warranty registration form is complete. ___Owner’s Manual has been delivered to and reviewed by the customer. ___Engine Manual has been delivered to and reviewed by the customer. ___Warranty Policy limits and requirements have been explained to the customer. ___Customer has reviewed the safety video. ___Location and functions of vehicle controls have been explained.
Table of Contents Section 4 Operating Instructions Section 4 Operating Instructions Operator Responsibilities ! WARNING ! DANGER It is the operator’s responsibility to have read this manual thoroughly and to know how to operate this vehicle safely in all situations. See "Section 2 Important Safety Information" starting on page 3. Avoid injury or death from entanglement in the rotating components and pinch points. All shields must be in place and secure when operating.
Table of Contents Section 4 Operating Instructions #3 Choke Switch: Used to increase fuel mixture to help start the engine when it is cold. Pull choke knob out and hold to start a cold engine. Release knob after engine has started. Do not choke an engine that is hot from operating. Engine flooding may result. To avoid running the battery down, allow a flooded engine to set 15 to 30 minutes before attempting to restart it.
Table of Contents Section 4 Operating Instructions ! DANGER Sudden hard braking pressure can throw occupants forward causing body injury and death. Whenever possible, apply pressure to the brake pedal gently and increase presser slowly until desired braking force is achieved. gear only after reaching sufficient speed and engine RPM. Continue shifting up to the next higher gear until highest gear is reached. Shift down one or two gears if loss of engine power is noticed.
Table of Contents Section 4 Operating Instructions Fuel Indicator Refer to Figure 4-5 #19 Fuel Gauge: The fuel gauge, located on the gas tank, displays approximately how much fuel you have in the fuel tank. Always park the vehicle on level ground to get an accurate reading. The fuel tank is empty when the fuel gauge needle points to E and full when the needle points to F. ! WARNING Lap belts should fit snugly and as low around the hips as possible.
Table of Contents Section 4 Operating Instructions Driving Conditions Uneven Terrain Terrains vary creating different driving situations. The following are circumstances you might encounter and suggestions on how to operate the Gondo safely. Always approach each new situation with extreme caution until you have become experienced in handling your vehicle. The Gondo’s center articulating steering enables the four driving wheels to maintain contact in various uneven terrain situations.
Table of Contents Section 4 Operating Instructions • Is the vehicle approaching maximum load rating • capacity. Is the vehicle total loaded weight approaching maximum rated gross weight? Too much weight can reduce operator’s ability to brake and control the vehicle. Is the vehicle towing a trailer and if so is the trailer carrying a load approaching gross weight of the Gondo? Again, too much trailer weight can reduce the operator’s ability to brake and control the vehicle.
Table of Contents Section 4 Operating Instructions • Do not allow anyone to ride in the Gondo while towing it • on a trailer. Obey all state and local laws for towing. Traveling Tips From the Trail Masters At Land Pride we want you to get maximum working and recreational enjoyment out of your utility vehicle whether you are using one of our All-Terrain Runabouts or one of our terrain hugging Gondo utility trucks.
Table of Contents Section 4 Operating Instructions 6. Avoid paved surfaces. Land Pride vehicles are designed exclusively for off-road use only. We understand that occasionally operators have to cross public roads or right of ways to gain access to work or recreation sites, but don’t get in the way of faster traffic and cross quickly and safely. 7.
Table of Contents Section 5 Options and Accessories Section 5 Options and Accessories Gondo Options There are several options Land Pride offers when selecting your Gondo. Release Lever Gate Hook Dump Bed Option There are two styles of dump beds available for your Land Pride Gondo. • Gondola style dump bed without tailgate. (See top cover photo #22081) • Cargo style dump bed with tailgate.
Table of Contents Section 5 Options and Accessories Gondo Accessories A variety of accessory equipment has been designed to complement your needs and make your Land Pride Gondo a very functional and useful vehicle. See your nearest Land Pride Dealer for all accessories available.
Table of Contents Section 6 Maintenance Section 6 Maintenance General Maintenance ! WARNING Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride dealer when assistance is needed. Read and observe all safety warnings in this manual and in the engine service manual.
Table of Contents Section 6 Maintenance Engine Torques For engine torque values, see engine owner’s manual. All Other Torques For all other torques refer to “Torque Values Chart” page 48. Tire Maintenance 6. Work may now be performed on the vehicle. Be sure to properly torque all bolts that were loosened. Wheel bolts should be torqued after the vehicle is lowered to the ground. 7. Lower the vehicle by first jacking the vehicle up high enough to remove the jack stands.
Table of Contents Section 6 Maintenance Electrical System A 12 volt, 25 amp, negative ground electrical system is provided. The electrical system is protected by a fuse located behind the dash near the key switch and a moisture proof self-resetting circuit breaker in the wiring harness near the starter at the engine.
Table of Contents Section 6 Maintenance 3. Park the live vehicle close to the vehicle needing a boost without touching the two vehicles together. Set parking brake on both vehicles. 4. Turn off all ignition switches, electric switches, light switches and set parking brakes on both vehicles. Red Jumper Cable 12 volt Booster Battery Dead Battery Metal Surface Black Jumper Cable Figure 6-3 Connecting Jumper Cables Disconnecting Jumper Cables Refer to Figure 6-3 1.
Table of Contents Section 6 Maintenance • Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank opening. • Keep gas away from eyes and skin. Fuel Cap and Fuel Fill Opening Fuel Filter Filling the Fuel Tank Fuel Gauge Refer to Figure 6-4 The fuel tank is located on the left side under the seat console. Total fuel capacity is 8 gallons.
Table of Contents Section 6 Maintenance Engine Maintenance General Information Detailed instructions and recommendations for break-in and regular maintenance are specified in the engine operator’s manual. Engine warranty is backed by the engine manufacturer. Please refer to engine manufacturer’s manual for engine servicing, lubricating oil levels, oil quality and viscosity recommendations, bolt torques, etc. Special attention should be paid to applicable data that is not duplicated here.
Table of Contents Section 6 Maintenance 7. Remove belt by rolling it off over the drive pulley and then lifting it up off the driven pulley. 8. Reinstall new belt by placing it over the driven pulley and then rolling it over the drive pulley. 9. Re-tension power steering belt and tighten take-up bolt. 10. Reinstall belt cover and fasteners. 11. Reconnect battery negative cable. 12. Remove blocks securing cargo box up and lower cargo box. 6.
Table of Contents Section 6 Maintenance Paper Element Refer to Figure 6-8, Figure 6-9 and Figure 6-10 1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24. 2. Safely secure the seat console in the raised position. 3. Loosen air cleaner cover knob and remove cover. 4. Remove element cover nut, element cover and paper element with precleaner element. 5. Remove precleaner element from paper element. Service precleaner as described in Precleaner Service Procedure. 6.
Table of Contents Section 6 Maintenance Maintenance Schedule Maintenance Operation Daily Every Every Every 25 Hrs 100 Hrs. 6 Mos.
Table of Contents Section 7 Lubrication and Fluids Section 7 Lubrication and Fluids Multi-purpose spray lube Multi-purpose grease lube Engine Oil Engine lubrication is essential and must be maintained to ensure long engine life. It is extremely important to use proper type and weight of oil in the crankcase. It is also extremely important to check oil daily and change it regularly as outlined in the maintenance schedule. See Engine Operator’s Manual for a detailed description of engine oil maintenance.
Table of Contents Section 7 Lubrication and Fluids Engine Oil and Filter Change Refer to Figures 7-1, 7-2, 7-3, 7-4 & 7-5 Oil Drain Valve Oil Drain Cap 100 hrs / 6 mos. Drain used engine oil while the engine and oil are still warm. The oil will drain more freely and carry away more impurities. Change oil as follows: 1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24. 2. Clean the area around the oil filter to keep dirt and debris out of the engine. 3.
Table of Contents Section 7 Lubrication and Fluids Differential Oil Refer to Figure 7-6 and Figure 7-7 Differential lubrication is essential and must be maintained to ensure long life of the differentials. It is extremely important to use proper type and weight of oil. Also, it is important to check and change oil as outlined in the maintenance schedule below. NOTE: Running vehicle low on differential oil can damage differential and void its warranty.
Table of Contents Section 7 Lubrication and Fluids Transmission Fluid Transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is important to check and change oil as outlined in the maintenance schedule below. NOTE: Running vehicle low on transmission oil can damage transmission and void its warranty.
Table of Contents Section 7 Lubrication and Fluids Steering & Cargo Lift Cylinder Fluid Brake Fluid For your safety and the safety of others it is important that the master cylinder fluid be maintained. Have a Land Pride Service Technician inspect the vehicle if the master cylinder is loosing fluid frequently. Brake Fluid Maintenance Schedule • Check fluid reservoir monthly. • Fill reservoir immediately if low or if braking capabilities begin to fade.
Table of Contents Section 7 Lubrication and Fluids Grease Type Lubrication Pillow Block Bearing There are several points on the vehicle that require lubrication. It is important that these points be lubricated frequently to maintain ease of lever operation and to ensure long bearing life. Refer to Figure 7-14 100 hrs Driveline U-Joints Refer to Figure 7-12 and Figure7-13 The Pillow block bearing is located along side the left side of the engine below the fuel filter.
Table of Contents Section 8 Seasonal Storage Section 8 Seasonal Storage ! CAUTION Fuel vapors are flammable and explosive. Do not store a vehicle with fuel in the tank in a building where fumes can reach a spark or an open flames (i.e. plug-in sockets, light switches, light fixtures, power tools, welders, pilot lights and stoves). Engine exhaust fumes contain carbon monoxide. Do not run a vehicle inside a building any longer than what it takes to move it.
Table of Contents Section 9 Body Repair Section 9 Body Repair Introduction Land Pride Gondo bodies are constructed of fiberglass. Scuffs, light scratches and deep gouges are in most situations repairable. Land Pride recommends that you use a professional body shop to restore your vehicle’s body. For your consideration, we have provided below a list of recommended tools, materials and steps suggested for repairing the fiberglass body. 8. Polish to a high luster or as required to match surrounding material.
Table of Contents Section 9 Body Repair 8. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each buffing operation. Do not continue to buff compound until dry. 9. Buff the surface of the body when dry. When all scuff marks have been buffed out the surface may still appear a little dull, if so, proceed to #10. 10. Install polishing pad #W-9006 on buffer (tan pad). 11.
Table of Contents Section 10 Specifications and Capacities Section 10 Specifications and Capacities 4400EX Series Gondo Engine Kohler Command Pro Series Body Cowling Fiberglass Floorboards Fiberglass Engine Type 4 stroke - air cooled V-Twin Horse Power 20 Frame Construction Tube & channel 624 cc Frame.
Table of Contents Section 11 Features And Benefits Section 11 Features And Benefits 4400EX Series Features Benefits 20hp OHV V-Twin Kohler Command Pro Series Engine Fully Articulating and Oscillating Interactive Frame Fully Certified (Roll Over Protection System) Five-speed Automotive Transmission Full-time Four Wheel Drive Dana Differentials Front and Rear 4-Wheeled Automotive Style Braking Hydrostatic Power Steering.
Table of Contents Section 12 Troubleshooting Section 12 Troubleshooting Symptoms Probable Causes Suggested Remedies Battery is dead Key switch is not in the off position. Switch key to off position. Disconnect and recharge battery. Battery is worn out or defective. Replace battery. Starter solenoid is shorted. Replace starter solenoid. Battery connections are loose or corroded. Clean and tighten battery connections. Battery fluid level is low. Add distilled water to battery cell.
Table of Contents Section 12 Troubleshooting Symptoms Probable Causes Suggested Remedies Engine loses power Throttle cable is sticking. Clean and oil throttle cable. Replace worn or damaged cable. Choke cable is sticking. Clean and oil choke cable. Replace worn or damaged cable. Spark plugs are defective. Replace spark plugs. Spark plugs are fouled. Clean spark plugs or replace. Fuel supply is restricted. Check for dirt in fuel tank. Fuel line is plugged, pinched, or kinked.
Table of Contents Section 12 Troubleshooting Symptoms Probable Causes Suggested Remedies Engine starts in gear Clutch switch is improperly adjusted. Adjust clutch switch to be engaged with clutch fully down. Engine stops running Gas tank is empty. Refill gas tank. Spark Plug wiring is defective. Replace spark plug wiring. Ignition switch is defective. Replace ignition switch. Battery is worn out or defective. Replace battery Crankshaft is broke. Replace broken crankshaft.
Table of Contents Section 12 Troubleshooting Symptoms Probable Causes Suggested Remedies Starter does not work Neutral switch is not engaged. Adjust neutral switch to be engaged with gear shift in neutral. Neutral switch is defective. Replace neutral switch. Battery power is low. Recharge battery. Battery connections are loose or corroded. Clean and tighten battery connections. Battery is worn out or defective. Replace battery. Harness connections are loose. Reconnect harness connections.
Table of Contents Section 13 Appendix Section 13 Appendix Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Size (Inches) in-tpi Grade 2 1 Grade 5 Grade 8 N · ft-lb N · ft-lb N · ft-lb Bolt Size (Metric) mm x 5.8 8.8 10.9 Class 5.8 Class 8.8 Class 10.9 N · ft-lb N · ft-lb N · ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M6X1 7 5 11 8 15 11 5/16” - 18 15 11 24 17 33 25 M 8 X 1.
Table of Contents Section 13 Appendix Land Pride Limited Warranty Utility Vehicle Land Pride, A Division of Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.