0’x12’ Apollo Hardtop Gazebo With Double Roof Assembly Manual Kozyard LLC Products www.kozyard.com © Copyright 2016 - 2023 Kozyard LLC. | All Rights Reserved.
Warnings and Cautions • Please read and follow this assembly and operation guide to reduce the risk of personal injury and damage to your gazebo. • Do not discard any of the packaging until you have checked that you have all the parts in place. The maximum weight capacity of this gazebo roof is 2500 pounds. • Sidewalls and nettings should be off or in the opened position and tied to poles when winds are over 30 MPH to avoid damage. • Some parts may have sharp edges or corners.
Attn: Prior to assembly, verify all parts and and pieces are included to ensure an efficient installation process.
BOX 2 A x4 ITEM A R2 #8 R2 x8 #8 x16+2 M5x15 DESCRIPTION Pole Corner bracket Screws QTY 4 8 16+2 BOX 3 #6 x8+1 B x2 #7 x28+2 B6 x2 #9 x24+2 C x2 C6 x2 #10 x4+1 P1 x2 #11 x8+1 Q2 x4 Allen key L x4 H x4 #4 x 52+2 #1 x218+4 #2 x16+2 φ12x20+M6x12 #3 x16+2 Wrench ITEM B B6 C C6 P1 Q2 L H #1 #2 #3 #4 #5 #6 #7 #9 #10 #11 #5 x64+3 10’x12’ assembly manual DESCRIPTION Beam Beam Beam Beam Net Frame Net Frame Plate Joint Cover Screws Screws Screws Hook Screws Screws Screws Screws Screws Screw
BOX 4 Y1 x2 K x1 Y2 x2 K1 x1 P x2 ITEM K K1 P F x4 F Y1 Y2 DESCRIPTION Inside Roof Connector Outside Roof Connector Finishing Bar QTY 1 1 2 Union Bar Mosquito Net Mosquito Net 4 2 2 BOX 5 V1 x2 V3 x2 V4 x2 V2 x2 V5 x2 V6 x2 W1 x2 W2 x2 ITEM X1 x2 X2 x2 X5 x2 X6 x2 X3 x2 X4 x2 X7 x2 X8 x2 V1 V2 V3 V4 V5 V6 W1 W2 W3 W4 W5 W6 X1 X2 X3 X4 X5 X6 X7 X8 10’x12’ assembly manual W3 x2 W4 x2 W5 x2 W6 x2 DESCRIPTION Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel Roof Pa
Step 1: Set up Poles Parts Required: Set up Poles (Part A) with Bracket (Part R2) and Stand Plates (Part L) using screws #8 and #1 as shown in the diagram. #8 R2 x8 #8 R2 R2 R2 #8 x16 R2 #8 #1 x12 A A #8 (Inclined Plane) L x4 A x4 A #1 #1 L #1 L Reference for anchoring gazebo: • • If the ground is concrete and its depth is over 3 inches, you can purchase 3/8" diameter x 3" length sleeve anchors. Only anchor after finishing all the assembly.
Parts Required: C x2 F x4 C6 x2 B x2 B6 x2 #1 X24 Step 2: Connect the Beams 1. Connect Beams (Part C and B) into one beam using Union Bar (Part F) with screws 1# as shown in the diagram. Short Beam Overall: X2 B C F B B X2 C C #1 F #1 #1 #1 2. Connect Beams (Part C6 and B6) into one beam using Union Bar (Part F) with screws 1# as shown in the diagram.
Parts Required: #1 x80 C1 x2 B1 x2 C2 x2 B2 x2 C61 x2 B61 x2 C62 x2 B62 x2 STEP 3: Connect Joint Bars and Tracks with Beams C1 10 ft overall: 12 ft overall: C C2 C61 X2 B1 B B2 B61 C6 C62 B6 1. Connect Joint Bars (part C1,C61) and Tracks (Part C2,C62) to Beams (Part C ,C6) using #1 screws as shown in the diagram. B62 C1,C61 Tip: Do not tighten all screws on the Jointer bars (Part C1, C61, B1, B61) until the screws of the roof panels are aligned in place.
Parts Required: #2 #3 x16 x16 STEP 4: Set up Poles and Beams Use screws #3 first, then use screw #2 to connect Poles and Beams together as shown in the diagram. #3 A #3 B X8 X2 C Tip: Place parts on carpet or rug to avoid scratches during assembly. A C #2 B #2 C6 B X8 X2 C B6 B6 C B C6 A B B6 C A C6 A Tip: 3+ 3 people suggested for this step.
Parts Required: J1 x4 #1 J2 x4 x32 STEP 5: Connect Solidifying Bars with Beams and Poles Affix the frame with Corner Solidifying Bars (Parts J1, J2) using #1 screws as shown in the diagram. J1 J2 #1 #1 #1 X4 J1 J2 Diagonal 1 nal 2 J2 J1 Diago J1 J2 J2 J1 Diagonal 1 = Diagonal 2 Tip: Measure (DIAGONALLY) from posts to posts to assure alignment so all materials fit as planned.
Parts Required: G x4 #9 H x4 x24 STEP 6: Cover the connections 1. Finish Connecting Beams using Corner Covers (Part G) and #9 screws as shown in diagram. 2. Affix middle beams using Joint Covers (Part H) with #9 screws as shown in diagram.
Parts Required: H2 x1 STEP 7: Seal seams 1. After finishing Step 6, apply silicone rubber to the seams to ensure they're watertight. 2. If the screws are correctly attached through Spacer part S on the roof panels, sealing the cap screws with silicone rubber isn't necessary.
Parts Required: #4 x52 #1 x4 H1 x4 STEP 8: Install Hooks After finishing Hooks (Part #4) into the tracks, then put Joint Cover (Part H1) to lock them. #4 #4 #4 #4 Note the amount of hooks for each slot as noted below: H Put 6 Hooks into each slot of Sidewall Track (part C2 , B2). B2 C2 x6 X2 C B H1 x6 H1 #1 #4 X4 X2 Put 7 Hooks into each slot of Sidewall Track (part C62, B62).
Parts Required: M x4 #1 x12 K x1 Step 9: Set up Corner Roof Bar 1. Connect the inside Roof Connector (Part K) 2. Attach Corner Roof Bar (Part M) to with the Corner Roof Bar (Part M) using #1 screws. Poles (Part A ) using #1 screws as shown in diagram.
Parts Required: #1 x12 N x4 Step 10: Set up Roof Bar 2. Attach Roof Bar (Part N) to Beams using #1 screws as shown in diagram. 1. Connect Roof Bar (Part N) to Inside Roof Connector (Part K)using #1 screws as shown in diagram.
Parts Required: P x2 #1 x4 R x4 Q x2 Step 11: Set up Finishing Bar Attach Finishing Bar (Part P, Q) with Finish End (Part R) using #1 screws to Corner Roof Bar (Part M) as shown in the diagram.
Parts Required: Z X8 Z1 X4 V1 V2 V3 V4 V5 Z2 X4 V6 H3 x1 STEP 12:Snap Brackets Snap Bracket (Part Z, Z1, Z2) to roof panel edges as shown in the diagram. (with snaps facing upwards) X2 Z2 Z1 Z V1 V3 V4 V2 V5 V6 Tips: 1. Wearing protective gloves is recommended. 2. To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (Part H3) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z1, Z2) are supposed to attach.
Parts Required: R x4 #1 T x2 x8 T1 x2 STEP 13: Assemble Roof Panels 1. Insert Roof Panels (Part v1, v2, v3, v4, v5, v6) to upper roof as shown in diagram. 2. Attach Finishing Bars (Part T, T1) to upper roof with Finish End (Part R) using #1 screws as shown in diagram.
Parts Required: #1 x2 K1 x1 STEP 14: Connect Outside Roof Connector Connect Outside Roof Connector (Part K1) to Inside Roof (Part K) using #1 screws as shown in the diagram.
Parts Required: U0 x4 #1 U x4 x24 U4 x4 U3 x4 STEP 15: Connect Solidifying Bars Attach Solidifying Bars ( Part U0,U) to roof bar or corner roof bar using Iron Angle (Part U3, U4) and #1 screws as shown in the diagram. U0 U U0 U 是 U U0 U U0 NOTE: If the holes on Solidifying Bar (part U0, U) and the hole of the roof panel cannot be aligned, adjust or loosen #1 screws until the screws of the roof panel fall in place.
Parts Required: Z x24 Z3 x2 Z4 x2 H3 x1 STEP 16: Snap Brackets (with snaps facing upwards) X2 Z3 Z Tips: 1. Wearing protective gloves is recommended. 2. To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (Part H3) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z3, Z4) are supposed to attach. 3.
Parts Required: Z x24 Z3 x2 Z4 x2 H3 x1 STEP 17: Snap Brackets Snap Bracket (Part Z, Z3, Z4) to the roof panel edges as shown in the diagram. (with snaps facing upwards) X2 Z3 Z Z Tips: 1. Wearing protective gloves is recommended. 2. To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (Part H3) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z3, Z4) are supposed to attach. 3.
Overall roof assembly: Please place the panels on the frame and assemble them from the centerline (Part N) to the left and right. W6 W5 N N X7 X6 X5 X4 X3 X2 X1 W4 W3 W2 W1 X8 W1 W2 W3 W4 N W5 X1 X2 X3 X4 X5 X6 X7 X8 N W6 Connect roof as pictured: Tip: Wearing protective gloves is recommended. Tips: To facilitate the easy fastening of roof panels (Part W3, Part X4), please use double-sided adhesive tape (Part H3) to affix Part S onto Panel (Part W3, Part X4) in advance.
Parts Required: #5 x64 S x104 L 28mm L 45mm #6 x8 #7 #10 x28 L 50mm L 25mm STEP 18: Affix roof panels using screws and Spacers (Part S) as shown in diagram. #10 #6 Align all roof panels and screws LOOSELY (DO NOT TIGHTEN ANY SCREWS) until all the roof panels are aligned accordingly, THEN TIGHTEN all screws to secure the roof panels in place. S S X8 X4 X28 X64 #7 #5 S 2+ S Tips: At least two people for this step.
Parts Required: #1 x4 Q2 x4 P1 x2 #11 x8 STEP 19: Assemble Net Frame Attach Net Frames (Part P1,Q2) to Finishing Bars (Part P, Q) using #1 & #11 screws as shown in diagram. Q2 Q2 #1 #11 P1 X2 #11 Q2 #11 X2 #1 Q2 Upward View P1 P1 Q2 Perspective: Q2 Q2 P1 Q2 Q2 P1 Q2 Tips: The perspective drawing is for demonstrating how to assemble the final step that sets up the Net Frame (Parts P1, Q2) more effectively.
Parts Required: Y1 x2 Y2 x2 STEP 20: Assemble Mosquito Net Install the Mosquito Net on the inner rails and the Solid Sidewalls on the outer rails as shown in the diagram. #4 Y1,Y2 Y1 Y2 10ft 6 4 5 3 1 2 78 9 10 11 12 13 12f t NET 12 ft Y2 Y1 1th 10 ft 1th 6th 6th 7th 13th Y1 13th The privacy curtain is not included, but available for separate purchase. Visit kozyard.com and search for KZAHG1012SW to buy it.
Parts Required: STEP 21: When closing the Mosquito Net, refer to the steps below to align it with the poles, as shown in the diagram. ① Y1,Y2 ③ ④ Y1,Y2 ② Y1,Y2 Y1,Y2 Care and Warranty • Clean the frame components and fabric with a mild soap solution, then rinse thoroughly. Avoid using bleach, acid, or any other solvents on either the fabric or frame components.
As expert manufacturer of hardtop gazebos, Kozyard remains committed to supporting you with parts and replacements, even beyond your warranty period. Don't hesitate to contact us directly if you are missing parts or need a replacement. 66 Kozyard LLC © Copyright 2016 - 2023 Kozyard LLC. | All Rights Reserved.