0’x12’ Alexander Hardtop Gazebo With Double Roof Assembly Manual Kozyard LLC Products www.kozyard.com © Copyright 2016 - 2023 Kozyard LLC. | All Rights Reserved.
Warnings and Cautions • Please read and follow this assembly and operation guide to reduce the risk of personal injury and damage to your gazebo. • Do not discard any of the packaging until you have checked that you have all the parts in place. The maximum weight capacity of this gazebo roof is 2500 pounds. • Sidewalls and nettings should be off or in the opened position and tied to poles when winds are over 30 MPH to avoid damage. • Some parts may have sharp edges or corners.
Attention: Prior to assembly, verify that all parts and pieces are included to ensure an efficient installation process.
P1 x2 P x2 Q x2 Q2 x2 Q1 x2 R x8 W1 x2 W2 x2 W3 x2 S x104+2 T x2 W4 x2 T1 x2 U0 x4 U x4 U3 x4 V1 x2 V3 x2 V4 x2 U4 x4 V2 x2 V5 x2 V6 x2 ITEM P P1 Q Q1 Q2 R S T T1 U0 U U3 U4 V1 V2 V3 V4 V5 V6 W1 W2 W3 W4 W5 W6 Alexander 10’x12’ assembly manual W5 x2 W6 x2 DESCRIPTION QTY Finishing Bar Net Frame Finishing Bar Net Frame Net Frame Finishing End Spacer Finishing Bar Finishing Bar Solidifying Bar Solidifying Bar Iron Angle Iron Angle Roof Panel Roof Panel Roof Panel Roof Panel Roof Pan
# x64+3 6# x8+1 X1 x2 X2 x2 X3 x2 7# x28+2 X4 x2 M5x15 8# x16+2 9# x24+2 10# x4+1 X5 x2 X6 x2 X7 x2 X8 x2 11# x8+1 S1 x2 S2 x2 Allen key Wrench Y1 x2 Y2 x2 ITEM X1 SY x4 Z x56+2 Z1 x4 Z2 x4 X2 X3 X4 X5 X6 X7 Z4 x4 4# x104+3 1# x218+4 2# x16+2 φ12x20+M6x12 3# x16+2 QTY 2 2 2 2 Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel Roof Panel 2 2 2 2 S1 &S2 Solid Sidewall 4 Y1 &Y2 Mosquito Net Strap 4 4 56+2 4 X8 Z3 x4 DESCRIPTION SY Z Z1 Z2 Z3 Z4 1#
Step 1: Set up Poles Parts Required: 1. Set up Poles (Part A) with Bracket (Part R2) and Stand Plates (Part L) using screws 8# and 1# as shown in the diagram. 8# R2 R2 x8 8# R2 R2 R2 8# x16 8# A 1# x12 A 8# (Inclined Plane) L x4 A x4 A 1# 1# L 1# L Reference for anchoring gazebo: • • If the ground is concrete and its depth is over 3 inches, you can purchase 3/8" diameter x 3" length sleeve anchors. Only anchor after finishing all the assembly.
Parts Required： C x2 F x4 C6 x2 B x2 B6 x2 1# X24 Step 2: Connect the Beams 1. Connect Beams (Part C and B) into one beam using Union Bar (Part F) with screws 1# as shown in the diagram. Short Beam Overall: X2 B C F B B X2 C C 1# F 1# 1# 1# 2. Connect Beams (Part C6 and B6) into one beam using Union Bar (Part F) with screws 1# as shown in the diagram.
Parts Required: 1# x80 C1 x2 B1 x2 C2 x2 B2 x2 C61 x2 B61 x2 C62 x2 B62 x2 Step 3: Connect Joint Bars and Tracks with Beams C1 10 ft overall: 12 ft overall: C61 B1 C C2 B X2 B2 B61 C6 C62 B6 X2 B62 1. Connect Joint Bars (Part C1 and C61), Tracks (Part C2 and C62) to Beams (Part C and C6) using screws 1# as shown in the diagram. C,C6 X2 Tip: Do not tighten all screws on the Jointer bars (Part C1, C61, B1, B61) until the screws of the roof panels are aligned in place.
Parts Required： 2# 3# x16 x16 Step 4: Set up Poles and Beams Use screws 3# first, then use screw 2# to connect Poles and Beams together as shown in the diagram. A X8 3# 3# B X2 C Tip: Place parts on carpet or rug to avoid scratches during assembly A X8 2# 2# C B C6 B X2 C B6 B6 C B C6 A B B6 C A 3+ Tip: At least three people for this step.
Parts Required: J1 x4 1# J2 x4 J1 x32 J2 1# 1# 1# X4 Step 5: Connect Solidifying Bars wtih Beams and Poles Affix the frame with Corner Solidifying Bars (Parts J1, J2) using screws 1# as shown in diagram. J1 J2 Diagonal 1 nal 2 J2 J1 Diago J1 J2 J2 J1 Diagonal 1 = Diagonal 2 Tip: Measure (DIAGONALLY) from posts to posts to assure alignment so all materials fit as planned.
Parts Required: G x4 9# H x4 9# x24 9# G H 9# X4 X4 Step 6: Cover the connections 1. Finish Connecting Beams using Corner Covers (Part G) and screws 9# as shown in the diagram. 2. Affix the middle beams using Joint Cover (Part H) and screws 9# and 1# as shown in the diagram.
Parts Required: H2 x1 Step 7: Seal the seams 1. After finishing Step 6, apply silicone rubber to the seams to ensure they're watertight. 2. If the screws are correctly attached through Spacer part S on the roof panels, sealing the cap screws with silicone rubber isn't necessary.
Parts Required: 4# x104 1# x4 H1 x4 Step 8: Install Hooks After finishing Hooks (Part 4#) into the tracks, then put Joint Cover (Part H1) to lock them. 4# 4# 4# 4# Note the amount of hooks for each slot as noted below: H Put 6 Hooks in each slot of the Sidewall Track (Part C2, B2). C2 x6 C B H1 X2 B2 x6 H1 1# 4# X4 Put 7 Hooks in each slot of the Sidewall Track (Part C62, B62).
Parts Required: M x4 R x4 P x2 K x1 1# x16 Q x2 Step 9: Set up Roof Frame Q M M 1# 1# P 1# K P 1# Upward View Q M M M K 1. Connect the Inside Roof Connect (Part K) with the Corner Roof Bar (Part M) using screws 1#. M 1# X4 1# M 2. Attach Corner Roof Bar(Part M) to main frame using screw 1# as shown in diagram. X4 R M P Q 3. Attach Finishing Bar (Part P and Q) with Finish End (Part R) using screw 1# to Corner Roof Bar (Part M) as shown in diagram.
Parts Required: 1# x12 N x4 N Upward View Q 1# N P 1# N 1# 1# NN Q Step 10: Set up Roof Bar Attach Finishing Bar (Part P,Q) with Finish End (Part R) using screw 1# to Corner Roof Bar (Part M).
Parts Required: 1# x2 K1 x1 Step 11: Connect Outside Roof Connctor Connect Outside Roof Connector (Part K1) to Inside Roof (Part K) using screw 1# as shown in the diagram.
Parts Required: Z X8 Z1 X4 V1 V2 V3 V4 V5 Z2 X4 V6 H3 x1 Step 12: Snap Brackets Snap Bracket (Part Z, Z1, Z2) to the roof panel edges as shown in the diagram. (with snaps facing upwards) X2 Z2 Z1 Z V1 V3 V4 V2 V5 V6 Tip: 1. Wearing protective gloves is recommended. 2.
Parts Required: R x4 1# T x2 x8 T1 x2 V6 R T1 V5 V4 V3 R V2 T 1# V1 T V1 V2 R R V3 V4 V5 1# V6 T1 1# Step 13: Assemble Roof Panels 1. Push the Roof Panels (Part V1, V2, V3, V4, V5, V6) to the upper roof as shown in the diagram. 2. Attach Finishing Bars (Part T, T1) to the upper roof with Finish End (Part R) using screws 1# as shown in the diagram.
Parts Required: U0 x4 1# U x4 U3 x4 x24 U4 x4 Step 14: Connect Solidifying Bars Attach Solidifying Bars (Part U0, U) to the roof bar or corner roof bar using Iron Angle (Part U3, U4) and screws 1# as shown in the diagram. U0 U U0 U U U0 U U0 Attention: If the holes on the Solidifying Bar (Part U0, U) and the hole of the roof panel cannot be aligned, please adjust or loosen screw 1# until the screws of the roof panel are in place.
Parts Required: Z x24 Z3 x2 Z4 x2 H3 x1 Step 15: Snap Brackets Snap Bracket (Part Z, Z3, Z4) to the roof panel edges as shown in the diagram. (with snaps facing upwards) X2 Z3 Z Tip: 1. Wearing protective gloves is recommended. 2. To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (Part H3) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z3, Z4) are supposed to attach. 3.
Parts Required: Z x24 Z3 x2 Z4 x2 H3 x1 Step 16: Snap Brackets Snap Bracket (Part Z, Z3, Z4) to the roof panel edges as shown in the diagram. (with snaps facing upwards) X2 Z3 Z Z Tip: 1. Wearing protective gloves is recommended. 2. To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (Part H3) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z3, Z4) are supposed to attach.
Overall roof assembly: Please place the panels on the frame and assemble them from the centerline (Part N) to the left and right. W6 W5 N N X7 X6 X5 X4 X3 X2 X1 W4 W3 W2 W1 X8 W1 W2 W3 W4 N W5 X1 X2 X3 X4 X5 X6 X7 X8 N W6 Connect roof as below： Tip: Wearing protective gloves is recommended. Tip: To facilitate the easy fastening of roof panels (Part W3, Part X4), please use double-sided adhe- sive tape (Part H3) to affix Part S onto Panel (Part W3, Part X4) in advance.
Parts Required: 5# x64 S x104 L 28mm L 45mm 6# x8 Step 17: Affix roof panels using screws and Spacers (Part S) as shown in the diagram. 10# Align all roof panels and screws LOOSELY (DO NOT TIGHTEN ANY SCREWS) until all the roof panels are aligned accordingly, THEN TIGHTEN all screws to secure the roof panels in place. S 7# 10# x28 L 50mm L 25mm 6# S 6# X8 X4 X28 X64 5# 7# S S 2+ 5# Tip: At least two people for this step.
Parts Required: P1 x2 Q2 x2 Q1 x2 Q1 1# x4 11# x8 Q2 Upward View P1 P1 Q2 Q1 Step 18: Assemble Net Frame Attach Net Frames (Part P1, Q1, Q2) to Finishing Bars (Part P, Q) using screws (1#, 11#) as shown in the diagram. Q1 Q2 1# 11# 11# 11# P1 X2 Perspective: Q2 P1 1# 11# X2 Q1 Q2 Q1 Tip: The perspective drawing is for demonstrating how to assemble the final step that sets up the Net Frame (Parts P1, Q1, Q2) more effectively.
Parts Required: S1 x2 S2 x2 Y1 x2 Y2 x2 Step 19: Assemble Net Sidewall Hang the Mosquito Net on the inner rails and the Solid Sidewalls on the outer rails as shown in the diagram.
Parts Required: SY X4 Step 20: When closing the Mosquito Net, refer to the steps below to align it with the poles, as shown in the diagram. ① S1,S2 ⑤ ③ ④ Y1,Y2 ② SY S1,S2 S1,S2 Y1,Y2 Y1,Y2 S1,S2 S1,S2 Y1,Y2 Care and Warranty • Clean the frame components and fabric with a mild soap solution, then rinse thoroughly. Avoid using bleach, acid, or any other solvents on either the fabric or frame components.
As expert manufacturer of hardtop gazebos, Kozyard remains committed to supporting you with parts and replacements, even beyond your warranty period. Don't hesitate to contact us directly if you are missing parts or need a replacement. 66 Kozyard LLC © Copyright 2016 - 2023 Kozyard LLC. | All Rights Reserved.
