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» User Guide «

CC300 Operator Panel

Model 2-DH47-0010

User Guide (Version 1.1)

P/N: XXXX-XXXX

Summary of content (64 pages)

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» User Guide « CC300 Operator Panel Model 2-DH47-0010 User Guide (Version 1.
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1. Table of Contents  CC300 Operator Panel – User Guide CC300 Operator Panel - User Guide Disclaimer Kontron would like to point out that the information contained in this user guide may be subject to alteration, particularly as a result of the constant upgrading of Kontron products. This document does not entail any guarantee on the part of Kontron with respect to technical processes described in the user guide or any product characteristics set out in the user guide.
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1.
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1. Table of Contents CC300 Operator Panel – User Guide 1. Table of Contents 1. Table of Contents ...............................................................................................................................5 1.1. Table of Figures ........................................................................................................................................... 7 2. Introduction ........................................................................................................
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1. Table of Contents CC300 Operator Panel – User Guide 7.5.1. Opening the CC300 Operator Panel ...................................................................................................34 7.5.2. Closing the CC300 Operator Panel .....................................................................................................37 8. Cabinet Installation .......................................................................................................................... 38 9.
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1. Table of Contents CC300 Operator Panel – User Guide 1.1. Table of Figures Fig. 1: CC300 Operator Panel - Nameplate ..................................................................................................... 17 Fig. 2: Bottom view ......................................................................................................................................... 21 Fig. 3: Right view ...........................................................................................................
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1. Table of Contents CC300 Operator Panel – User Guide Fig. 38: Unscrew the cap holder of the rotary/push button ........................................................................... 43 Fig. 39: Rotary/push button and CMOS battery, pulled out of the housing ................................................... 44 Fig. 40: Removing the rotary/push button (shown with battery removed) ................................................... 44 Fig.
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2. Introduction CC300 Operator Panel – User Guide 2. Introduction Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe GmbH products. The attached documentation does not entail any guarantee on the part of Kontron Europe GmbH with respect to technical processes described in the manual or any product characteristics set out in the manual.
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2. Introduction CC300 Operator Panel – User Guide 2.1. Symbols used in this User Guide Symbol Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed. This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed. This symbol indicates general information about the product and the user guide.
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3. Important Instructions CC300 Operator Panel – User Guide 3. Important Instructions This chapter contains instructions which must be observed when using the CC300 Operator Panel. The manufacturer’s instructions provide useful information on your device. 3.1. Note on the Warranty Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law.
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4. General Safety Instructions CC300 Operator Panel – User Guide 4. General Safety Instructions Please read this section carefully and observe the instructions for your own safety and correct use of the device. Observe the warnings and instructions on the device and in the manual. The CC300 Operator Panel has been built and tested by Kontron Europe in accordance to UL 61010-1 - Edition 3 - Revision Date 2019/07/19 and left the company in a perfectly safe condition.
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4. General Safety Instructions CC300 Operator Panel – User Guide  It must be assumed that safe operation is no longer possible, • if the device has visible damage or • if the device no longer functions. In these cases the device must be shut down and secured against unintentional operation. Version 1.
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4. General Safety Instructions CC300 Operator Panel – User Guide 4.1. Electrostatic Discharge (ESD) A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Therefore proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions: 1. Transport boards in ESD-safe containers such as boxes or bags. 2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
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4. General Safety Instructions CC300 Operator Panel – User Guide 4.2. Instructions for the Lithium Battery The installed mainboard is equipped with a lithium battery. For the replacing of this battery please observe the instructions described in the “Replacing the Lithium Battery” chapter. Warning Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL listed.
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5. Electromagnetic Compatibility CC300 Operator Panel – User Guide 5. Electromagnetic Compatibility 5.1. Electromagnetic Compatibility (EU) This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of expansion cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
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5. Electromagnetic Compatibility CC300 Operator Panel – User Guide Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
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6. Scope of Delivery CC300 Operator Panel – User Guide 6. Scope of Delivery Scope of Delivery:  CC300 Operator Panel Optional Parts:  DP cable  Blind panel  Add-on panel  Expansion panel  Expansion panel 2F 18 Version 1.
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7. Product Description CC300 Operator Panel – User Guide 7. Product Description The CC300 operator panel is a Human Machine Interface (HMI) system designed for demanding industrial applications. As a workstation system with integrated touch screen display it is designed for installation in an instrument panel or other cabinets.
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7. Product Description CC300 Operator Panel – User Guide The CC300 operator panel complies with IP54 protection class (IP54 not evaluated by UL). The CC300 operator panel is a fanless system. The cooling of the unit is performed by the surface and the cooling fins of the aluminum cover on the rear side of the chassis. When powering on the CC300 operator panel, make sure that the cooling fins are not obstructed. 20 Version 1.
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7. Product Description CC300 Operator Panel – User Guide Fig. 2: Bottom view Fig. 3: Right view Fig. 4: Front view Fig. 5: Rear view Fig. 6: Left view Fig. 7: Top view Views of the CC300 operator panel (Fig. 2 to Fig. 7) with cable gland, without tilting mechanism. Version 1.
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7. Product Description CC300 Operator Panel – User Guide 7.1. Front Side View 1 11 2 10 3 4 9 5 8 6 7 Fig. 8: Front view of the CC300 operator panel Legend for Fig. 8: 1 On/Off button 7 Program interrupt button 2 RFID read/write zone 8 Rotary/push button (backlit) 3 21.
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7. Product Description CC300 Operator Panel – User Guide 7.1.1. On/Off Button On/Off button Fig. 9: On/Off button The On/Off button allows to boot up/shut down the system. It is a capacitive button with white LED backlight, located top left on the front plate (see also Fig. 8, Pos. 1). Even when the system is turned off via the On/Off button there is still a standby-voltage on the mainboard.
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7. Product Description CC300 Operator Panel – User Guide 7.1.3. Emergency Stop Switch Fig. 11: Emergency stop switch The emergency stop switch is located centered above the display on the glass front (see also Fig. 8, Pos. 10). The emergency stop button has to be pressed firmly. The switch locks in place and can only be released by turning the knob clockwise. The emergency stop switch has four (optional: six) switching contacts that cut off the connected 24 V circuits when being pressed.
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7. Product Description CC300 Operator Panel – User Guide 7.1.4. Buttons for Tilting the CC300 Operator Panel Tilt out button Tilt in button Fig. 12: Buttons for tilting out and in the CC300 operator panel For better handling and readability the operator panel can be tilt continuously out of its vertical position up to a maximum tilt angle of 45 degrees by a linear actuator. By pressing the “Tilt out” button, the CC300 operator panel tilts outwards (with the lower edge ahead) until the button is released.
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7. Product Description CC300 Operator Panel – User Guide use strong or abrasive detergents or solvents, which could attack plastic parts (e.g. the rotary/push button) or scratch the front glass. The capacitive touch screen is factory-calibrated and needs no recalibration. 7.1.7. Traversing Buttons Fig. 13: Traversing buttons below the touch display Directly below the touch display, arranged in pairs, six traversing buttons are located, (see also Fig. 8, Pos.
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7. Product Description CC300 Operator Panel – User Guide 7.1.9. Permissive Button and Program Interrupt Button Permissive button Program interrupt button Fig. 15: Permissive button and program interrupt button Below the traverse buttons, on the right of the USB markings, the permissive button (see also Fig. 8, Pos. 6) and the program interrupt button (see also Fig. 8, Pos. 7) are located.
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7. Product Description CC300 Operator Panel – User Guide 7.2. Rear View 1 2 2 1 1 3 12 4 Prototype with shorter, noncolored LAN cables. See 7.4.2 for LAN cable details. 5 1 1 11 10 9 6 8 7 1 Fig. 17: Rear side of the CC300 operator panel Legend for Fig. 17 : 1 Screws that secure the rear cover at the front plate 7 2x USB 3.
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7. Product Description CC300 Operator Panel – User Guide Optionally, an additional DP cable (DisplayPort cable) can be connected to the mainboard and led out through the cable gland. A digital display can be connected to the DP cable. 7.2.1. Harting Connector Fig. 18: Harting connector All outgoing cables of the CC300 operator panel are routed through the cable gland at the rear side of the cabinet (see also Fig. 17, Pos. 12).
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7. Product Description CC300 Operator Panel – User Guide 7.2.3. Grounding Cable (PE) Grounding cable (yellow/green) Fig. 19: Grounding cable The CC300 operator panel must be grounded by establishing a large-area contact between the grounding cable (see also Fig. 17, Pos. 11) and an appropriate grounding contact. The cross section of the grounding cable is 6 mm2. 7.2.4. LAN Cables “ETH 2” cable “ETH 3” cable “ETH 1” cable “ETH 0” cable Fig.
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7. Product Description CC300 Operator Panel – User Guide 7.3. Left and Right Side View 1 1 2 6 6 3 2 3 5 5 7 4 Fig. 21: Right side of the CC300 operator panel Legend for Fig. 21 and Fig. 22: 1 Emergency stop switch 4 Fig. 22: Left side of the CC300 operator panel 2 Front plate of the CC300 5 Screws that secure the rear cover at the front plate 3 Aluminum rear cover of the CC300 6 Cable gland 4 Rotary/push button 7 Cavity with 2x USB 3.0 ports Version 1.
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7. Product Description CC300 Operator Panel – User Guide 7.3.1. USB Ports Fig. 23: USB ports In a cavity at the left side of the aluminum cover, two USB 3.0 ports (see also Fig. 22, Pos. 7) are located. The cavity is deep enough that plugged-in USB sticks will not restrain the tilting mechanism of the CC300 operator panel. 32 Version 1.
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7. Product Description CC300 Operator Panel – User Guide 7.4. Top and Bottom View 1 1 2 2 4 3 4 5 6 8 3 7 Fig. 24: Top view of the CC300 operator panel Legend for Fig. 24 and Fig. 25: 1 Cable gland 6 5 7 Fig. 25: Bottom view of the CC300 operator panel 5 Emergency stop switch 2 Cooling fins of the aluminum rear cover 6 Rotary/push button 3 Aluminum rear cover of the CC300 7 Front plate of the CC300 4 Screws that secure the rear cover at the front plate 8 2x USB 3.
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7. Product Description CC300 Operator Panel – User Guide 7.5. Accessing internal Components This section contains important information that you must read before accessing internal components. Follow these procedures properly when handling any internal components of the system. The replacement of the lithium battery (optional: the installation and removal of memory modules, drives or cables) should only be carried out by qualified specialists, in accordance with the description contained in this manual.
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7. Product Description CC300 Operator Panel – User Guide Rear cover Auxiliary switch block Front plate Soft underlayment Fig. 26: Carefully open the CC300 a few inches Attention: The device can only be opened fully after the auxiliary switch block (of the emergency stop switch) has been removed! (It is recommended that the rear cover is held by a second person while the auxiliary switch block is removed!) 4. Unlock the auxiliary switch block with a screwdriver and pull it out of its mounting (see Fig.
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7. Product Description CC300 Operator Panel – User Guide 5. Now the CC300 operator panel can be folded apart carefully. 1 13 2 12 3 11 4 10 9 14 5 8 7 6 Fig. 28: CC300 operator panel, fully opened Legend for Fig. 28: 1 Circuit area above the display 2 Mounting of the auxiliary switch block (of the emergency stop switch) 8 Battery cable from CMOS battery (pos.
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7. Product Description CC300 Operator Panel – User Guide 7.5.2. Closing the CC300 Operator Panel Closing the CC300 operator panel will be performed in reversed order: 1. Carefully fold the aluminum rear cover back onto the front plate, but leave the rear cover open a few inches (see Fig. 26). It is recommended that the rear cover is held by a second person while the auxiliary switch block is inserted into its mounting! 2. Press the auxiliary switch block of the emergency stop switch (see Fig. 28, Pos.
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8. Cabinet Installation CC300 Operator Panel – User Guide 8. Cabinet Installation For operation, the CC300 Operator Panel will be installed into an industrial cabinet. Fig. 29: CC300 Operator Panel installed in an industrial cabinet To install the CC300 Operator Panel into its cabinet, proceed as follows: 1. Mount the CC300 to the holders of the cabinet. At least two persons are needed for this operation: One holds the CC300, the other screws it to the left and right holder.
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8. Cabinet Installation CC300 Operator Panel – User Guide 2x Screws and washers Left holder of the CC300 cabinet Fig. 31: Mounting the CC300 Operator Panel to the left holder 2. Route all cables from the cable gland through the cable opening of the cabinet. Fig. 32: Mounting the cable gland to the cabinet 3. Screw the free end of the cable gland to the cable opening 4. Route the two cables for the actuator back to the actuator using the second cable feedthrough and connect it to the actuator. 5.
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8. Cabinet Installation CC300 Operator Panel – User Guide Fig. 33: Threaded holes and contact surface for guide sleeve mounting Guide sleeve of the actuator Fig. 34: Mounting the guide sleeve of the actuator to the CC300 40 Version 1.
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8. Cabinet Installation CC300 Operator Panel – User Guide 6. Insert the forcer of the actuator into the guide sleeve Actuator Forcer of the actuator Guide sleeve of the actuator Fig. 35: Inserting the forcer into the guide sleeve of the actuator 7. Attach the top cover to the cabinet Top cover Fig. 36: Attaching the top cover of the CC300 cabinet Version 1.
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8. Cabinet Installation CC300 Operator Panel – User Guide 8. Connect the Harting connector to its mating connector at the rear side of the cabinet and lock it in place Harting connector attached (upper lock is closed, lower lock is still open) Mating connector of Harting connector Fig. 37: Inserting the forcer into the guide sleeve of the actuator 9. Connect the grounding cable to the appropriate grounding connector and all the remaining cables to their corresponding connectors.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 9. Maintenance and Prevention Kontron Europe systems require minimal maintenance and care to keep them operating correctly.  Occasionally wipe the system with a soft dry cloth.  You should only remove persistent dirt by use of a soft, slightly damp cloth (use only a mild detergent).  For the touch screen cleaning refer to the chapter 7.1.6. “Touch Display Care and Cleaning”. 9.1.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 3. Pull the rotary/push button and the lithium battery carefully out of the front panel. CMOS battery Ribbon cable of the rotary/push button CMOS battery cable, clipped to the board of the rotary/push button Cap holder with board Fig. 40: Rotary/push button and CMOS battery, pulled out of the housing 4. Remove the battery cable from the board of the rotary/push button (see Fig. 40). 5.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide Label must be in top position Fig. 42: Position of the label on the cap holder of the rotary/push button 7. Reattach the button (cap) of the rotary/push button at the glass front. In neutral position, the „Engel“ writing on the button should be horizontal (see Fig. 42). The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Europe GmbH.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 9.2. Replacing the Emergency Stop Switch The emergency stop switch consists of the button mounted in the front plate and the auxiliary switch block attached to the rear side of the button. To replace the particular components of the emergency stop switch, proceed as follows: 9.2.1. Replacing the Button of the Emergency Stop Switch 1. Open the CC300 operator panel, as described in chapter 7.5.1 “Opening the CC300 Operator Panel“, steps 1 to 5.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 2. Detach the switch modules from the mounting flange (and from each other respectively) by pushing the locks outwards with a small screwdriver (see Fig. 44). Mounting flange Open the lock with a screwdriver Switch module Fig. 44: Dismantling the auxiliary switch block 3. The cables are fitted with fork type cable lugs which are fastened with screws to the switch modules (two cables per switch).
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 9.3. Replacing the Rotary/Push Button To replace the complete rotary/push button , proceed as follows: 1. Pull the button (cap) of the rotary/push button off of the glass front. The cap holder of the rotary/push button with three screws is now accessible from the outside (see Fig. 46, Fig. 47). Fig. 46: Button (cap) of the rotary/push button 2. Remove three 2.5 mm (0.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide CMOS battery cable connector Press cable lock arms together and pull out the ribbon cable Fig. 49: Removing the rotary/push button (shown with battery removed) 6.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 9.4. Replacing the Cable Gland To replace the cable gland, proceed as follows: 1. Open the CC300 operator panel as described in chapter 7.5.1 “Opening the CC300 Operator Panel“, steps 1 to 5. The bracket of the cable gland is located at the top inside the aluminum rear cover (see Fig. 28, Pos. 12). 2.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide 4. Take the bracket out of the cable gland (with the cables still inserted). Later, the cables will be pulled out of the cable gland but the bracket will remain on the cables (see Fig. 53). Take the bracket out of the cable gland Cable gland and bracket (shown without cables) Fig. 53: Take the bracket out of the cable gland 5. Pull the cables out of the cable gland successively.
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9. Maintenance and Prevention CC300 Operator Panel – User Guide Fig. 55: Insert cables from the thicker end into the cable gland  Reinsert the bracket into the cable gland (see Fig. 56) Fig. 56: Cable gland with inserted bracket (shown without cables)     52 Reattach the cable gland with the cable gland bracket to the cabinet by inserting the threaded bolts of the bracket into the corresponding holes.
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10. Technical Data CC300 Operator Panel – User Guide 10. Technical Data CC300 Operator Panel Technical Data System Customer-specific HMI panel PC with glass front Operating System ENGEL LINUX x86 64bit Cooling Concept Fanless system Cabinet Front: glass front with aluminum frame, Rear: die cast aluminum cover Protection Class IP 54 (entire system) Power Supply 24 V DC (see also chater 10.2 “Electrical Specifications”) External Interfaces See chapter 10.
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10. Technical Data CC300 Operator Panel – User Guide 10.1.
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10. Technical Data CC300 Operator Panel – User Guide 10.2. Electrical Specifications CC300 Operator Panel Electrical Data Power Supply 24 V panel power supply => 24 VDC (+/- 20%), 3.5 A 24 VDC (+/- 20%), 3.5 A max. 24V panel power supply 24 VDC (+/- 20%), 3.5 A max. 24V power transformer (linear actuator) 24 VDC (+/- 20%), 3 A max. Component Theoretical Value CPU Board (including Intel Celeron 3965U) 20 W LCD Panel 13 W SSD M.2 1.
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10. Technical Data CC300 Operator Panel – User Guide 10.3. Environmental Specifications Thermal Management Passive Cooling (CPU and entire system) Operating Temperature +5°C to 40°C (41°F to 104°F) Storage/Transit Temperature -20°C to +60°C (-4°F to 140°F) Operating Rel. Humidity 5% to 93%, non-condensing Storage/Transit Rel. Humidity 5% to 93%, non-condensing Operating Altitude 0 m to 3000 m (0 ft. to 6560 ft.) Storage/Transit Altitude 0 m to 5000 m (0 ft. to 32800 ft.
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10. Technical Data CC300 Operator Panel – User Guide Fig. 57: Dimensioned view of the CC300 glass front (print side - reversed image) Version 1.
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10. Technical Data CC300 Operator Panel – User Guide CC300 – left Side CC300 – Rear side Fig. 58: Dimensioned rear and side view of the CC300 operator panel 58 Version 1.
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10. Technical Data CC300 Operator Panel – User Guide 10.5.
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10. Technical Data Safety and Health CC300 Operator Panel – User Guide EN 62479 Assessment of the compliance of low power electronic and electrical equipment with the basic restrictions related to human exposure to electromagnetic fields (10 MHz to 300 GHz).
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11. Interfaces – Pin Assignments CC300 Operator Panel – User Guide 11. Interfaces – Pin Assignments Low-active signals are indicated by a minus sign. 11.1.1. Harting Connector 24-pole Harting connector (Type Harting HAN 24 E, wire cross section: AWG 18) Pin No. Wire Signal Name No. Pin Wire Signal Name No.
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11. Interfaces – Pin Assignments CC300 Operator Panel – User Guide 11.1.2. LAN 0, LAN 2 and LAN 3 Cable Pin Signal Name 1 MDI0+ 2 MDI0- 3 MDI1+ 4 MDI2+ 5 MDI2- 6 MDI1- 7 MDI3+ 8 MDI3- Standard Modular Plug (RJ45) (The LAN cable is connected to the LAN 0 port of the mainboard and led out of the cabinet.) 11.1.3.
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11. Interfaces – Pin Assignments CC300 Operator Panel – User Guide 11.1.4. DP Connector (Standard: DisplayPort 1.2) Pin Signal Name 1 ML LANE 0+ 2 GND (ML LANE 0) 3 ML LANE 0- 4 ML LANE 1+ 5 GND (ML LANE 1) 6 ML LANE 1- 7 ML LANE 2+ 8 GND (ML LANE 2) 9 ML LANE 2- 20-pin DP Connector 10 ML LANE 3+ 11 GND (ML LANE 3) 12 ML LANE 313 AUX_SEL# 14 Pull-down to GND 15 AUX CH+ 16 GND (AUX CH) 17 AUX CH18 Hotplug 19 GND (GND_DDC) 20 +3.
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11. Interfaces – Pin Assignments CC300 Operator Panel – User Guide 11.1.5. USB Ports USB 2.0 contact pins USB 3.0 contact pins Pin Signal Name Pin Signal Name 1 VCC, fused (900 mA max.) 5 StdA_SSRX- 2 Data- 6 StdA_SSRX+ 3 Data+ 7 GND_DRAIN 4 GND 8 StdA_SSTX- 9 StdA_SSTX+ 9-pin USB Connector Type A Version 3.0/2.0 The two externally accessible USB 3.0 ports are connected to the mainboard via cable. The 5V outputs are electronically fused. Each port supports up to 900mA. 11.1.6.