RADius 1000 Installation Manual Issued: 2006-11-30
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Notice • All rights reserved. Reproduction of any of this manual in any form whatsoever without prior written permission from Kongsberg Seatex AS is forbidden. • The content of this manual is subject to change without notice. • All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, Kongsberg Seatex AS would greatly appreciate being informed of them. Copyright 2006 by Kongsberg Seatex AS. All rights reserved.
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Revision log Document ID Rev. Date Reason for revision Approved (sign) Man_inst_radius1000 0 2004-05-15 First version FOS Man_inst_radius1000 1 2004-10-29 Issued after comments from Kongsberg Maritime TSW Man_inst_radius1000 2 2004-12-06 Note on lithium battery TSW Man_inst_radius1000 3 2005-02-07 Corrected cable part numbers TSW Man_inst_radius1000 4 2006-02-20 Added new interface telegram descriptions. New installation cable part number.
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Table of contents 1. INTRODUCTION............................................................................................................... 1 1.1 About this manual ........................................................................................................ 1 1.2 FCC part 15 statement.................................................................................................. 1 1.3 FCC RF exposure compliance ...............................................................................
3.4.3 Setup of configuration parameters ................................................................. 27 3.4.3.1 Select Interrogator Unit.................................................................... 27 3.4.3.2 Interrogator mounting angle............................................................. 28 3.4.3.3 Data output ....................................................................................... 29 4. INSTALLATION DRAWINGS................................................................
List of illustrations Figure 1 RADius 1000 system, single Interrogator ................................................................. 9 Figure 2 RADius 1000 system, dual Interrogator .................................................................. 10 Figure 3 Typical operational scenario for a supply vessel operation, single Interrogator ...... 13 Figure 4 Typical operational scenario for a supply vessel operation, dual Interrogator......... 13 Figure 5 Interrogator mounting bracket ...................
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RADius 1000 Installation Manual, rev. 5 1. INTRODUCTION 1.1 About this manual Introduction This manual contains the information necessary to install the RADius 1000 on a vessel. For all other product information, please consult the RADius 1000 User's Manual, reference [2]. This manual is organised into the following chapters: Chapter 1 Introduction - A brief presentation of the RADius 1000 Installation Manual with references and abbreviations.
RADius 1000 Installation Manual, rev. 5 Introduction a residential area. Operation in such an area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Additional information to the user: Changes or modifications not expressly approved by Kongsberg Seatex AS will void the user's authority to operate the equipment. 1.
RADius 1000 Installation Manual, rev. 5 1.5.
RADius 1000 Installation Manual, rev.
RADius 1000 Installation Manual, rev. 5 Specifications 2. SPECIFICATIONS 2.1 Physical dimensions RADius 1000 Controller Unit See drawing 3840-MD-041, rev. 2, page 33, for physical description. RADius 1000 Processing Unit Width:...................................................................................................... 482 mm (19-inch rack) Height:....................................................................................................................132 mm (3 U) Depth: ...........
RADius 1000 Installation Manual, rev. 5 Specifications RADius Transponder Power Supply Width:.............................................................................................................................. 126 mm Height:............................................................................................................................. 226 mm Depth: ................................................................................................................................
RADius 1000 Installation Manual, rev. 5 2.4 Specifications Environmental specification Products are compliant with relevant requirements in IEC/EN60945 and IEC/EN60950, except for the listed Video Display which is not compliant to IEC/EN60945. Please contact Kongsberg Seatex AS for a compliant version if required. Processing Unit Enclosure material:..................................................................................................... Aluminium Enclosure protection: .......................
RADius 1000 Installation Manual, rev. 5 Specifications RADius Transponder Power Supply Enclosure material:..................................................................................................... Aluminium Enclosure protection: .......................................................................................................... IP-65 Operating temperature range:................................................................. -15 to +55ºC/5 to 131 F Operating humidity (max.):.............
RADius 1000 Installation Manual, rev. 5 3. INSTALLATION 3.1 General information Installation This chapter describes a typical ship installation of the RADius system (EX approved transponders are described in separate manuals).
RADius 1000 Installation Manual, rev. 5 Installation If a dual Interrogator system is needed, another RADius 1000 Interrogator Unit is added as shown in Figure 2.
RADius 1000 Installation Manual, rev. 5 3.2 Installation Logistics WARNING! The RADius 500 contains a lithium battery inside the equipment housing. The battery is completely covered by the transponder housing and is watertight. Unless severe damage is made to the housing there is no risk of explosion or fire. See Appendix E Transportation for labels and symbols on equipment package. To avoid possible fire, explosion, leakage or burn hazard do not open the sealed unit.
RADius 1000 Installation Manual, rev. 5 3.3 Installation Location of the system parts The following sections describe various procedures regarding mounting of the different system parts: 3.3.1 The Interrogator Unit For location of the Interrogator Unit, consider the following: • The sector which the Interrogator is supposed to cover. The Interrogator has an operating sector of 90 degrees in both vertical and horizontal direction. • The longest Interrogator axis must be horizontally oriented.
RADius 1000 Installation Manual, rev. 5 Installation Figure 3 Typical operational scenario for a supply vessel operation, single Interrogator For supply vessels operating with different sides against an installation, it is highly recommended to use a dual Interrogator system. A typical operational scenario for a dual Interrogator solution is shown in Figure 3.
RADius 1000 Installation Manual, rev. 5 3.3.2 Installation The Transponders Please note that Transponders located at the same side of the vessel MUST have different identification numbers (ID). For location of the Transponders, consider the following: • The Transponder is placed on a reference location, e.g. rail of rig, which is to be positioned by an Interrogator.
RADius 1000 Installation Manual, rev. 5 Installation • It is recommended that ventilation or air conditioning is provided in order to keep the ambient operating temperature around +20°C. The best location is typically in the instrument room or on the bridge, where good ventilation for the 19-inch rack can be provided. • It is recommended that the area around the unit is kept free from dust and static electricity. • The air inlet and outlet on the unit must not be blocked.
RADius 1000 Installation Manual, rev. 5 Installation 3.4.1.1 Interrogator installation procedure The mechanical installation of the various parts is performed in the following steps: 1. Dismantle the mounting bracket shown in Figure 5 from the rear of the Interrogator Unit if not already done. Figure 5 Interrogator mounting bracket 2. When the best mounting location for the Interrogator Unit has been identified, mount the bracket to a mast, pole or rail with clamps as shown in Figure 6 and Figure 7.
RADius 1000 Installation Manual, rev. 5 Installation Figure 7 Interrogator Unit mounted to rail, top view 3. A typical dual Interrogator solution that will cover a 180 degree sector, is shown in Figure 8. Dual Interrogator mounting is done similar to single Interrogator solutions.
RADius 1000 Installation Manual, rev. 5 Note! Installation Interrogators do not have to be mounted at the same location, but could be displaced from each other. 4. Mount the base plate bracket at the rear of the Interrogator Unit to the mounting bracket and insert the four screws. Secure the screws with the provided washers and self-locking nuts. Note! The longest Interrogator axis must be horizontally oriented, or else the RADius system will not be able to track any transponders. 3.4.1.
RADius 1000 Installation Manual, rev. 5 Installation 3.4.1.3 Transponder Power Supply installation procedure The Transponder Power Supply must be securely mounted. Note! See References [3] and [4] for the installation of EX approved transponders. 3.4.1.4 Controller Unit installation procedure The cabinet must be securely mounted. Drilling plan for the resilient mounting is included in the attached drawing 3840-MD-041 on page 33.
RADius 1000 Installation Manual, rev. 5 Installation VGA COM 2 COM 5 COM 8 MRU COM 6 COM 9 LPT1 COM 7 COM 10 PPS MOUSE KEYB Input : 100-240VAC/47-63Hz/100VA Fuse : 2A Class1 : Must be connected to grounded outlet only AUX - Serial Compass safe distance: Steering Magnetic Compass : 1.1 m Standard Compass : 1.9 m NET Figure 10 Rear panel of the Processing Unit 3.4.2.1 External output serial lines RADius communicates with external equipment through RS-232 and RS-422 serial lines.
RADius 1000 Installation Manual, rev. 5 Installation The connectors on the Processing Unit for the serial lines are of DB-9 male type. Pin layout: RS-232 Pin no. Signal 1 N/C 2 RXD 3 TXD 4 N/C 5 REF 6 N/C 7 RTS 8 CTS 9 N/C RS-422 Pin no. Signal 1 N/C 2 RX+ 3 TX+ 4 N/C 5 REF 6 N/C 7 TX8 RX9 N/C 3.4.2.2 Power/Connection Shelf Figure 11 shows the rear panel of the Power/Connection Shelf indicating the terminal rail for power connection and for Data/LAN.
RADius 1000 Installation Manual, rev. 5 Interrogator 1 1 TX+ 2 3 TX- RX+ Pair 1 Installation Interrogator 2 4 5 6 RX- Shield TX+ Pair 2 7 8 TX- RX+ Pair 1 Interrogator 3 Interrogator 4 9 10 11 12 13 14 15 16 17 18 19 20 RX- Shield TX+ TX- RX+ RX- Shield TX+ TX- RX+ RX- Shield Pair 2 Pair 1 Pair 2 Pair 1 Pair 2 Figure 13 Pin numbers on Data/LAN terminal rail 3.4.2.
RADius 1000 Installation Manual, rev. 5 Power Installation Data Figure 15 Location of the data and power connectors on the Interrogator rear panel 3.4.2.4 Interrogator power cable wiring The power cable from the Interrogator Unit to the terminal rail on the Power/Connection Shelf has the following cable wiring: Signal Description Shield wire GND (pair 1) GND (pair 1) +48 VDC (pair 2) NC NC +48 VDC (pair 2) Interrogator connector Pin no. 1 2 3 4 5 6 7 Power/Connection shelf Pin no.
RADius 1000 Installation Manual, rev. 5 Installation The power connector used on the Interrogator is of type Bulgin Buccaneer standard 7-pole. The part number for the connector on the cable is PX0745/S. This connector is a screw terminal type. For a description of the connector assembling, see APPENDIX C - Bulgin connector assembly. Note! After fastening the wires in the connector, use Loctite on the screw terminals to avoid loosening of wires due to vibration.
RADius 1000 Installation Manual, rev. 5 Installation For the cable connections in the Transponder Power Supply, see the figure below. The cable marked DC is the cable to the Transponder and the cable marked AC is the VAC input. The shield wire to the Transponder is not connected in the Transponder Power Supply.
RADius 1000 Installation Manual, rev. 5 Installation Use the required number of clips to fasten the cable to the mast, pole, rail or wall. 2. Connect the data cable connector to the rear of the Interrogator Unit and the other end of the cable to the Data/LAN terminal list on the Power/Connection Shelf. Shields shall be connected in the provided terminals. The shield terminals on the connection shelf are floating. Shields are terminated inside the Interrogator Unit.
RADius 1000 Installation Manual, rev. 5 3.4.3 Installation Setup of configuration parameters Configuration parameter setup consists of: • • • Select Interrogator Unit (see chapter 3.4.3.1) Entering the mounting angle for the Interrogator Unit (see chapter 3.4.3.2) Entering output data interface (see chapter 3.4.3.3) Figure 20 System Configuration dialog box Always fill in the setup parameters for the specific installation in the Installation Worksheet before entering the setup software.
RADius 1000 Installation Manual, rev. 5 Installation Figure 21 View Interrogator Units menu For each Interrogator Unit edit the Unit Name, shown in Figure 20, to identify the Interrogators after installation (e.g. IU 1 Port side). When choosing between different Interrogators at the installation, select the Interrogator Unit drop down menu. Then choose which Interrogator to use, and make sure that the Active check box is checked (as shown in Figure 20). 3.4.3.
RADius 1000 Installation Manual, rev. 5 Installation In this example the Transponder is mounted at the stern of the vessel. 1. The location of the Transponder is measured relative to the centre line of the vessel and the Expected angle , α1, is calculated. 2. The system measures the angle to the Transponder, Measured angle: α2, and the offset from the expected angle, Offset angle: α3, is computed. 3.
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RADius 1000 Installation Manual, rev. 5 4. Installation drawings INSTALLATION DRAWINGS This chapter contains the outline drawings showing the mechanical dimensions of the Processing Unit, the Interrogator Unit and the Transponder.
57,1 32 3,5 DETAIL A R 3,5 132,5 (3U) 33,6 430 Projection: Xref file : Date: 31438-MA-010 99.05.03 Rev. no: Approved : Checked : 04.11.25 HW PLATTFORM ENCLOSURE DIMENSIONS Description Drawing no: Issued : Subtitle: Title : Rev. 4 Date, Sign. 1:5 KL Design by : KONGSBERG SEATEX Assey Usage: Scale : Standard enclosure for mounting in 19" racks. Basic material Aluminium. Fits into slots with height 3 Units. ( 1U = 44.45mm ) 482 4.1 465 A RADius 1000 Installation Manual, rev.
RADius 1000 Installation Manual, rev. 5 Rev. Description 33 KONGSBERG SEATEX Date, Sign. RADius Controller Unit, dimensions R AD ius 1000 4.
34 114 562 180 85 Interogator Bracket Projection: Xref file : Drawing no: 3840-MA-011 04.03.16 Date: Rev. no: Approved : Checked : 05.01.31 RADIUS Issued : INTERROGATOR DIMENSIONS Subtitle: Description Title : Rev. Bracket material : El.zn Steel, powder coated Housing material : Aluminium Cover : Plastic 214 3 Scale : KL Design by : Not to scale External Usage: Date, Sign. KONGSBERG SEATEX 210 10 Typ. 412 4.3 85 RADius 1000 Installation Manual, rev.
220 123 35 Xref file : Projection: 38 65 Drawing no: Issued : Date: 3840-MA-020 04.03.15 Rev. no: Approved : Checked : 04.08.12 TRANSPONDER DIMENSIONS RADIUS Subtitle: Description Rev. Title : 1 Bracket material : Stainless Steel AISI 316 Housing material : Aluminium Cover : Plastic 49 120 188 Design by : Not to scale External KL Scale : Usage: KONGSBERG SEATEX Date, Sign. 4.4 14 RADius 1000 Installation Manual, rev.
220 112 120 188 36 Xref file : Projection: 26 Rev. Description Drawing no: Date: 3840-MA-026 06.11.27 Rev. no: Approved : Checked : 06.11.27 TRANSPONDER DIMENSIONS RADius 600 HIGH GAIN Issued : Subtitle: Title : Description 0 Tolerance: ISO 2768-M if not specified on drawing Bracket material : Stainless Steel AISI 316 Housing material : Aluminium Cover : Plastic ABS/PMMA 65 Date, Sign. KL Design by : Not to scale KONGSBERG SEATEX Detail Usage: Scale : Material 4.
RADius 1000 Installation Manual, rev. 5 5. Parts list PARTS LIST The RADius 1000 system consists of: Part no. No.
RADius 1000 Installation Manual, rev. 5 RAD-S-DIN_00 RAD-E-IU_00 RAD-E-PU_00 RAD-M-IUB_00 RAD-E-PS2_00 RAD-C-CAB_00 RAD-C-IUP_00 RAD-C-IUN_00 RAD-S-LPT_00 2 1 2 1 2 2 2 1 G071-21 RAD-M-ITB_00 RAD-M-TBW_00 G060-31 1 1 1 1 G071-27 RAD-D-USR_00 RAD-D-IST_00 1 1 1 Parts list RADius 1000 Dual Interrogator RADius 1000 Interrogator Unit RADius 1000 Processing Unit RADius Mounting Bracket Interrogator RADius Power/Connection Shelf Dual Interrogator RADius IU & Transp.
RADius 1000 Installation Manual, rev. 5 Appendix A - Installation worksheet APPENDIX A - INSTALLATION WORKSHEET Vessel RADius serial no. IU serial no.
RADius 1000 Installation Manual, rev.
RADius 1000 Installation Manual, rev. 5 Appendix B – Output Protocols APPENDIX B - OUTPUT PROTOCOLS The available output data formats are as follows: Name Format no. PSXRAD Fanbeam BCD telegram ARTEMIS ABB DP 5.1 1 2 3 4 Description NMEA proprietary messages Fanbeam binary format Pseudo Artemis, ASCII 17 bytes format Pseudo Fanbeam, ASCII 333 bytes adapted for ABB DP. PSXRAD, NMEA proprietary format The NMEA format is an ASCII text format based on the NMEA 0183 standard defined in [1].
RADius 1000 Installation Manual, rev. 5 5.2 Appendix B – Output Protocols Fanbeam BCD telegram This telegram supports one Transponder only. This Transponder output can be selected from the RADius GUI. BBBRRR00T where: BBB RRR 00 T Byte 1 : Byte 2 : Byte 3 : Byte 4 : Byte 5 : Byte 6 : Byte 7 : Byte 8 : Byte 9 : is the bearing in packed BCD format. is the range in packed BCD format. are two ASCII zero bytes. is the ASCII character 255 acting as the terminator. ab bearing = abc.def deg.
RADius 1000 Installation Manual, rev. 5 5.3 Appendix B – Output Protocols Pseudo Artemis telegram This telegram supports one Transponder only. This Transponder output can be selected from the RADius GUI. ABCDEF GHIJKL S[CR][LF] Where: ABCDEF GHIJKL S is the range in decimeter, ASCII, ABCDE.F (m) is the bearing in degrees, ASCII, GHI.JKL (deg). Status, '0' (0x30) is invalid data. '1' (0x31) is valid data Byte 1-6 Byte 7 Byte 8-13 Byte 14 Byte 15 Byte 16 Byte 17 : abcdef, Range in decimeter (abcde.
RADius 1000 Installation Manual, rev. 5 5.4 Appendix B – Output Protocols ABB DP telegram This telegram supports one Transponder only. This Transponder output can be selected from the RADius GUI. SN,RRRR.R,BBB.BB,TTT,S,HH:MM:SS[CR][LF] Where: SN RRR.R BBB.
RADius 1000 Installation Manual, rev. 5 Appendix C - Bulgin connector assembly APPENDIX C - BULGIN CONNECTOR ASSEMBLY It is very important that the Bulgin connector is correctly assembled to ensure that the connectors are watertight. Follow the instructions below carefully.
RADius 1000 Installation Manual, rev. 5 Caution! Appendix C - Bulgin connector assembly If the screw terminal body is not correctly mounted in the connector main body, the assembled connector will not be waterproof. It is recommended to use self vulcanizing tape on the assembled connector.
RADius 1000 Installation Manual, rev. 5 Appendix C - Bulgin connector assembly APPENDIX D - TRANSPONDER ID SETTINGS The table below shows the possible DIP switch settings for setting the TID on the RADius Transponders. Standard settings are 150, 160, 170 … up to 300.
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