Freewill Barrier Free Bath Whirlpools: K-12105-H* K-12106-H* 115982-2-BA (-) 1999 Kohler Co.
IMPORTANT SAFETY INSTRUCTIONS ATTENTION INSTALLER: INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS WARNING: When using this unit, always follow basic precautions, including the following: Grounding is required. The unit should be installed and grounded by a qualified service representative. WARNING: RISK OF ELECTRICAL SHOCK.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROUGHING-IN: K-12105-H*, K-12106-H* . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . Required Electrical Service . . . . . . . . . . . . . . . . . . Product Information . . . . . . . . . . . . . . . . . . . . . . . . Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . PRODUCT NOTICES . . . . . . . . . . . . . . . . . . . . .
1. ROUGHING-IN: K-12105-H*, K-12106-H* A. ORDERING INFORMATION Applicable product: Left outlet Right outlet Accessories/hardware: Drain Jet trim kit MasterShower Handshower Paladar valve only trim Paladar Rite-Temp valve Bath spout Dome light Glassworks bypass door or Forum bypass door * Dimensions illustrated C.
2. PRODUCT NOTICES A. INSTALLER HAZARD NOTIFICATION B. FACTORY-ASSEMBLED FEATURES DANGER: Risk of fire, electric shock, or injury to persons. Read important safety instructions on inside front cover of these instructions. WARNING: Risk of electrical shock. A licensed electrician should make all electrical connections. WARNING: Risk of electrical shock. Connect only to a circuit protected by a Ground-Fault Circuit-Interrupter (GFCI). WARNING: Risk of electrical shock. Disconnect power before servicing.
E. ELECTRICAL REQUIREMENTS The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects against line-to-ground shock hazard. Use a 120 V, 20 A, 60 Hz dedicated service for the whirlpool. 4. INSTALLATION REQUIREMENTS A. TOOLS REQUIRED B.
5. SITE REQUIREMENTS A. OLD BATH REMOVAL Disconnect the drain at the trap. Remove the old wall material. Slip boards under the old bath feet to protect the floor and slide the old bath out of the recess as illustrated. Old Bath Floor Protection Boards B. SUBFLOOR PREPARATION Check the flooring under the bath, and make repairs as needed. Make sure the subfloor is level. C. USER ACCESS CONSIDERATIONS 1. Provide clear floor space according to the roughing-in illustrations.
D. PLUMBING ACCESS CONSIDERATIONS Because this is a one-piece unit, the drain and overflow connections cannot be made by reaching over the end of the bath. Before installation, provide access to all connections. Please consider the following factors. 1. If the unit is installed on a slab at a corner of the outside walls: Make connections to the accessible end, or provide access to the plumbing connections. 2.
F. STUD POCKET PREPARATION Construct a minimum 2x4 recess designed for your particular installation. Make sure you allow for access to the pump in the event the unit requires service. When constructing the framing, allow for the thickness of sub and finish wall materials. 84-1/4” The unit should be installed as a recess installation. The variety of installations possible with this unit may require framing other than described in this manual. 1. 2.
7. INSTALL THE WHIRLPOOL A. WHIRLPOOL SET-IN 1. Lay out and mark the supply or mixing valve hole locations on the back of the unit. Drill a 1/4” diameter pilot hole at each fitting mark. 2. For multiple-unit installations, where the supply fittings have been accurately located during the plumbing rough-in, a template made of lightweight plywood and containing all the correct pilot holes can be used to position the holes on the back surface of the unit. 3. Use a hole saw to drill the holes required.
B. PUMP BANDING STRAP CUT Shipping Bracket (leave attached to bath) NOTICE: This step is necessary to make your Kohler whirlpool operate more quietly. 1. 2. Pump Banding Straps Use tin snips to cut the two banding straps. These banding straps secure the pump to the whirlpool-mounted shipping bracket. When the banding straps are cut, the pump base and pump will drop about 1/2” until they rest on the subfloor.
8. ELECTRICAL CONNECTIONS A. IDENTIFY ELECTRICAL REQUIREMENTS The model number is printed on a label at the pump end of the whirlpool. The label identifies electrical rating. B. WIRING INFORMATION – 120 V, 60 HZ – 2-SPEED PUMP (UL LISTED) MODELS WARNING: Risk of electrical shock. To reduce the risk of electric shock, connect only to a properly grounded, grounding-type receptacle, protected by a Ground-Fault Circuit-Interrupter (GFCI). Do not remove the plug’s grounding pin. Do not use a grounding adapter.
10. COMPLETE FINISH WALL Install water-resistant wall material for either flush or alcove installation as follows: For flush installations: Install water-resistant wall material to within 1/4” of the module edge. Install desired trim around the unit to conceal the module edge. Also install trim along the bottom apron edge. 2x4 Studding 2” x 2” Brace Acrylic Module Tape, mud, and finish the water-resistant wall material.
D. INSTALL SHOWER ROD The shower rod, if used, should now be installed. Position the shower rod so the shower curtain hangs inside the bath. E. SHOWER DOOR INSTALLATION Shower doors for this unit are available from the Kohler Co. Contact your dealer for more information on shower door availability and installation. When shower doors are to be installed on this bath module, follow these instructions: 1. Make sure the shower door is the correct size at width, height, header, and threshold. 2.
B. OPERATING SEQUENCE TO Refer to the chart at right for the proper operating sequence. 1. Turn on the whirlpool jets. Adjust each jet for optimum air/water mixture. 2. A built-in timer automatically stops the motor after approximately 20 minutes of operation. 3. A built-in heater automatically maintains the water temperature while whirlpool bathing. METHOD OBSERVE Turn on whirlpool massage and the heater. Up/ More Down/ Less Decrease flow by pressing ↓ key; increase flow by pressing ↑ key.
B. TROUBLESHOOT WHIRLPOOL SYSTEM This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or a qualified electrician should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor. SYMPTOMS 1. Whirlpool does not start/stop. PROBABLE CAUSES RECOMMENDED ACTION A. No power to pump/control. A. Set/Reset GFCI; check wiring to pump/receptacle. B. Jets are blocked. B. Remove blockage. C.
