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ManualsBrandsKohler ManualsGenerator AccessoryMaintenance Kit for 48RCL Standby Generators

INSTALLATION INSTRUCTIONS

TT-1445 1/12c

Original Issue Date: 3/08

Model: 8.5, 11, 12, 14, 15, 17, 18, 20, 30, and 48 kW Generator Sets

Market: Residential/Commercial

Subject: Maintenance Service Kits GM62345, GM62346, GM62347, GM62348,

and GM83718

Introduction

This kit provides items necessary for general engine

maintenance and service on 8.5--48 kW residential

generator sets.

Read the entire installation procedure before beginning

installation. Perform the steps in the order shown.

Kit Number Generator Set, kW

GM62345 8.5

GM62346 12, 14

GM62347 17/18, 20

GM62348 15, 30

GM83718 48

Figure 1 Kits

Safety Precautions

Observe the following safety precautions while installing

the kit.

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working on the generator set.

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (-- ) lead last

when reconnecting the battery.

WARNING

Disabling the generator set. Accidental starting can

cause severe injury or death. Before working on the

generator set or connected equipment, disable the generator

set as follows: (1) Move the generator set master switch to the

OFF position. (2) Disconnect the power to the battery charger.

(3) Remove the battery cables, negative (--) lead first.

Reconnect the negative (--) lead last when reconnecting the

battery. Follow these precautions to prevent starting of the

generator set by an automatic transfer switch, remote

start/stop switch, or engine start command from a remote

computer.

Summary of content (4 pages)

PAGE 1
TT-1445 1/12c INSTALLATION INSTRUCTIONS Original Issue Date: Model: Market: Subject: 3/08 8.5, 11, 12, 14, 15, 17, 18, 20, 30, and 48 kW Generator Sets Residential/Commercial Maintenance Service Kits GM62345, GM62346, GM62347, GM62348, and GM83718 Introduction Safety Precautions This kit provides items necessary for general engine maintenance and service on 8.5--48 kW residential generator sets. Observe the following safety precautions while installing the kit.
PAGE 2
9. Reinstall the oil fill cap/dipstick and tighten securely. Installation Procedure Oil and Oil Filter 1. A drain plug is located on the service side of the oil sump, opposite the starter. 2. Remove one oil drain plug and the oil fill cap/ dipstick. Aim the drain tube into catch basin and open the valve near the oil sump. Allow ample time for complete drainage. 3. Close the valve and place the hose back in clip on bulkhead wall. 4. Remove the old filter and wipe off the adapter/base on the engine. 5.
PAGE 3
17/18/20 kW Air Cleaner Element and Precleaner 1. Loosen the two cover retaining knobs and remove the cover. 8.5/12/14 kW 1. Loosen the cover retaining knob and remove the cover. 2. Remove and discard the old air cleaner element and precleaner (if equipped). 2. Rotate the air filter latch counterclockwise to unlock, then remove the paper element. 3. Install the precleaner over the new air cleaner element. 3. Install the paper element onto the air cleaner base.
PAGE 4
15/30 kW 48 kW 1. Release the spring clips to open the housing and remove the air silencer element. 1. Remove the wingnut and remove the air cleaner retaining plate. 2. Remove and discard the old air cleaner element. 2. Remove and discard the old air cleaner element. 3. Install the new element. Make sure the sealing surfaces fit correctly and reattach the spring clips. 3. Install the new element. 4. Reinstall the retaining plate and secure with the wingnut.