Service Parts Residential/Commercial Generator Sets Models: 14RESA/RESAL 20RESA/RESAL 20RESC/20RESCL TP-6806 11/16e
Common Replacement Parts Figure 1 identifies 2000-hour common replacement parts for your generator set. Refer to the groups on the following pages for a complete list of maintenance and service parts.
Table of Contents Common Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . .
Introduction This manual lists service replacement parts for 14RESA and 20RESA/C generator sets. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections).
Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications.
Specification Number Index Group Title Group No. 1 2 3 4 5 6 7 8 9 10 11 12 Variation Number Spec No.
Specification Number Index Group Title Spec No.
Notes 8 TP-6806 11/16
Group 1: Crankshaft 14RESA 1 2 1--24--67 Qty.
Group 2: Crankcase 14RESA 1 2 6 4 5 7 3 8 Illustrated parts without item reference numbers (the piston, for example) are not sold separately. Items not shown: 10, 12, 13, 15 14 9 2--24--372 11 Qty.
Group 2: Crankcase 20RESA 1 3 2 4 5 6 13 10 11 12 9 7 8 Illustrated parts without item reference numbers (the piston, for example) are not sold separately.
Group 2: Crankcase 20RESC 1 3 2 4 5 6 13 10 11 9 12 7 8 Illustrated parts without item reference numbers (the piston, for example) are not sold separately. Item Part Number 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 62 012 10-S M-551020-S 62 096 29-S 62 041 24-S 15 380 01-S -62 032 21-S 62 067 13-S 62 874 17-S 62 874 18-S 62 874 19-S 62 018 04-S 62 108 07-S 24 380 16-S -- 12 Description Camshaft Screw, hvy flg M5 x 0.
Group 3: Oil Pan/Lubrication 14RESA 24 1 2 3 23 8 6 22 5 7 9 4 11 10 21 12 19 13 14 15 20 17 16 18 3--24--763 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 TP-6806 11/16 Part Number 24 009 92-S 24 755 121-S 24 038 10-S 24 043 12-S 12 380 01-S 24 448 02-S 12 144 02-S 25 032 06-S 25 139 60-S 24 153 08-S 24 393 51-S 24 153 01-S 24 381 04-S X-25-53 M-645030-S 24 086 12-S 12 050 01-S 54 755 21-S 24 153 21-S 24 136 05-S 25 100 37-S 52 099 08-S 24 086 17-S 25 086 317-S De
Group 3: Oil Pan/Lubrication 20RESA 1 2 34 32 36 33 3 4 31 5 30 19 35 49 28 37 38 46 39 40 29 6 50 7 48 47 10 9 45 41 42 13 27 23 43 22 26 8 44 12 11 14 25 24 CRANKCASE 22 21 20 15 16 17 18 19 3--62--15 Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 52 050 02-S 62 136 05-S 62 109 02-S 62 089 11-S 62 089 12-S 62 462 02-S 62 081 34-S M-851040-S 15 380 01-S 12 294 04-S 25 431 12-S 62 326 06-S X-25-52-S 24 086 12-S 62 041 22-S GM28823 25 158
Group 3: Oil Pan/Lubrication, continued 20RESA 23 3--62--21 Item Part Number Description 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 52 050 02-S 62 136 05-S 62 109 02-S 62 089 11-S 62 089 12-S 62 462 02-S 62 081 34-S M-851040-S 12 294 04-S 25 431 12-S 62 326 06-S X-25-52-S 24 086 12-S 62 041 22-S GM28823 25 158 19-S 62 199 02-S M-851030-S 32 086 01-S 62 081 06-S 62 032 19-S 62 009 25--S 62 123 05-S M-645016-S Filter, oil Nipple, oil filter Cup, oil filter Spring, oil filter valve
Group 3: Oil Pan/Lubrication 20RESC 23 Item Part Number Description Qty. Var.
Group 4: Cylinder Head/Valve/Breather 14RESA 40 39 38 37 36 1 35 34 2 32 4 5 33 26 27 6 31 30 2 29 9 8 28 12 24 3 7 9 10 3 11 25 13 20 19 23 22 21 18 17 16 15 14 Item Part Number 1 24 755 141-S 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 M-651030-S 24 153 30-S 12 755 03-S 25 173 28-S 24 089 02-S 235011-S 66 032 05-S 12 445 02-S 24 318 110-S 24 017 01-S 24 017 02-S 24 016 01-S 24 016 02-S 24 755 66-S 25 351 07-S 24 411 05-S 24 841 03-S 17 18 19 20 24 318 118-S -25 186 01-S
Group 4: Cylinder Head/Valve/Breather 20RESA 19 20 3 21 10 4 17 22 33 23 24 32 24 18 1 31 16 15 10 30 14 29 11 28 2 3 4 13 12 26 10 27 9 5 8 7 6 4--62--7 CRANKCASE Quantity Variation Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 32 33 — 25 086 272-S 62 096 26-S 62 313 04-S 62 032 15-S 62 318 12-S 62 841 01-S 62 017 01-S 62 016 02-S 12 468 05-S 62 086 08-S 62 605 05-S 62 318 13-S 25 072 04-S 62 112 03-S 25 186 01-S 24
Group 4: Cylinder Head/Valve/Breather 20RESC 1 2 44 37 5 4 38 36 3 35 39 40 41 34 14 FUEL SYSTEM 6 31 15 16 17 18 9 7 8 30 33 29 24 28 10 9 32 4 42 26 5 41 27 1 12 4 22 11 24 3 23 9 13 5 25 19 20 43 21 CRANKCASE 4--62--23 Item 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 27 33 34 35 41 42 43 44 TP-6806 11/16 Part Number 62 096 37-S 32 086 04-S 24 599 02-S 25 186 01-S 62 086 08-S 62 112 03-S 62 318 30--S 25 072 04-S 12 468 05-S 25 139 66-S 12 755 03-S
Group 5: Ignition/Electrical 14RESA 5--24--1263 Item Part Number 7 8 9 10 11 12 13 14 15 16 — — — 24 584 65-S M-561025-S 24 025 15-S 12 468 03-S 12 086 14-S X-42-15-S 24 157 16-S 25 086 47-S 235173-S 25 132 14-S 25 454 07-S 24 176 147-S 25 096 04-S 20 Description Module, spark advance (DSAI) assembly Screw, skt thd frm, M5 x 0.8 x 25 Flywheel assembly Washer, flat Screw, flg, M10 x 1.5 x 45 Key, 3/16 in. x 5/8 in.
Group 5: Ignition/Electrical 20RESA 5--62--30 TP-6806 11/16 Item Part Number 7 7 8 9 9 10 11 12 13 13 14 15 15 16 17 — — — — 62 584 15-S 62 584 04-S M-561025-S 62 025 05-S 62 025 11 62 468 01-S 12 086 14-S X-42-15-S 62 157 02-S 62 157 03 25 086 132-S 25 154 04-S 47 154 01-S 62 132 04-S 62 431 02-S 12 454 03-S 25 454 07-S 62 176 15-S 62 176 02-S Quantity Variation Description Module, spark advance (DSAI) assembly Module, Ignition Screw, skt thd frm, M5 x 0.
Group 5: Ignition/Electrical 20RESC Item Part Number 7 9 10 11 12 13 14 15 16 17 — — — — 62 584 04-S 62 025 20--S 62 468 01-S 12 086 14-S X-42-15-S 62 157 04-S 25 086 47--S 25 154 04-S 62 132 04-S 62 431 02-S 12 454 03-S 25 454 07-S 62 176 02-S 25 086 656-S 22 Description Module, Ignition Flywheel Washer, flat 13/32 in. Screw, flg, M10 x 1.5 x 45 Key, 3/16 in. x 5/8 in.
Group 6: Blower Housing and Baffles 14RESA 11 9 9 12 11 10 13 9 9 9 1 8 7 2 6 5 3 4 6--24--352 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 — TP-6806 11/16 Part Number 24 027 195-S 25 100 37-S 24 100 02-S M-561016-S M-545016-S M-545020-S 24 146 59-S 24 063 88-S M-645016-S 24 063 94-S M-545010-S 24 063 93-S 24 063 85-S 25 154 11-S Description Kit, blower housing assembly (includes items 2 and 3) Nut, plastic Nut, plastic Screw, flange thread forming, M5 x 0.8 x 16 Screw, flange thread forming, M5 x 0.
Group 6: Blower Housing and Baffles 20RESA 1 11 1 HEAD/VALVE/ BREATHER 2 10 3 7 9 4 5 1 6 4 CRANKCASE 4 6 4 8 4 6--62--6 Item 1 2 3 4 5 6 7 8 9 10 11 — 24 Part Number M-645016-S 62 063 03-S 62 424 07-S 62 086 10-S 62 027 03-S 25 154 02-S 62 424 08-S 62 424 09-S 62 063 07-S 62 063 16-S 62 063 11-S 41 037 10-S Description Screw, flg thd frm, M6 x 1.
Group 6: Blower Housing and Baffles 20RESC 1 11 1 HEAD/VALVE/ BREATHER 2 10 3 7 9 4 5 1 6 4 CRANKCASE 4 6 4 8 4 Item 1 2 3 4 5 6 7 8 9 10 11 TP-6806 11/16 Part Number 25 086 397-S 62 063 31-S 62 424 15-S 62 086 10-S 62 027 20-S 25 154 13-S 62 424 17-S 62 424 18-S 62 063 32-S 62 063 38-S 62 063 37-S Description Screw, flg thd frm, M6 x 1.
Group 7: Starter 14RESA/20RESA/20RESC 1 2 3 4 6 5 7 8 Item 1 2 3 4 5 6 7 8 26 Part Number M-841080-S 25 098 11-S M-851080-S 25 435 06-S 25 086 113-S 25 755 33-S 25 141 05-S 25 221 01-S Description Nut, flg, M8 x 1.25 Starter assembly, solenoid shift (includes items 4-8) Screw, flg, M8 x 1.
Group 8: Carburetor 14RESA 2 3 8 7 1 4 5 6 9 8--24--855 Item 1 2 3 4 5 6 7 8 9 — — TP-6806 11/16 Part Number 24 853 49-S M-851030-S 24 041 26-S 25 237 12-S 24 353 40-S 232555-S 232556-S 24 294 23-S X-25-8-S 25 431 19-S 46 086 04-S Description Kit, carburetor w/gaskets Screw, flg M8 x 1.25 x 30 Gasket, carburetor Clamp, hose Line, LP fuel, 29 in.
Group 8: Carburetor, continued 20RESA/RESC 8 9 7 10 6 1 11 18 12 2 3 4 17 16 13 5 15 AIR INTAKE/ FILTRATION 9 14 8--62--16 Quantity Variation Item 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 28 Part Number 25 353 34 25 237 32-S 25 431 19-S M-629095-S 25 072 26--S -62 853 44-S 62 041 29-S 25 086 133-S X-22-7-S 62 096 30-S 62 041 30-S 24 041 82-S 25 294 19-S 25 086 134-S 62 096 31-S 62 041 31-S 45 158 03-S M641060-S Description LP fuel line (23”) Clamp, hose Sleeve, anti-abrasion Stud, M6
Group 9: Engine Controls 14RESA 2 To Governor 3 1 4 To Carburetor 5 6 Illustrated parts without item reference numbers are not sold separately.
Group 9: Engine Controls, continued 20RESA/RESC 1 5 4 6 3 FUEL SYSTEM 2 IGNITION/ ELECTRICAL 9--62--45 Quantity Item 1 2 3 4 5 6 30 Part Number GM81265 -62 079 16-S 25 158 08-S 358358 62 089 45-S Description Governor assembly not used Linkage, throttle Bushing, linkage retaining Coupling, stepper motor Spring, linkage 45 1 1 1 1 1 1 TP-6806 11/16
Group 10: Air Intake/Filtration 14RESA 10--24--371 Item 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 — — TP-6806 11/16 Part Number 54 755 01-S 25 341 04-S 24 153 20-S 24 096 67-S 12 100 01-S 24 096 01-S 230046-S 24 083 09-S 25 086 48-S 24 126 74-S 24 094 29-S 52 112 12-S 24 041 01-S 277093-S 24 164 18-S 25 086 48-S 24 153 27-S 24 041 52-S Description Kit, knob w/seal Knob, air cleaner cover O-ring Cover, air cleaner Nut, wing Cover, inner air cleaner Seal Element, air filter Screw, flange M6 x 1.
Group 10: Air Intake/Filtration, continued 20RESA/RESC 1 2 3 5 4 6 7 16 BLOWER HOUSING & BAFFLES 15 14 8 9 13 FUEL SYSTEM 12 11 10 10--62--13 Item 1 2 3 4 5 6 6 7 7 8 9 10 11 12 13 14 15 16 17 32 Part Number 25 341 04-S 62 096 17-S — 62 083 04-S 62 154 05-S 62 094 40-S 62 094 36 62 123 19-S 62 123 37-S 25 086 124-S M-851030-S 62 164 22-S 62 041 13-S 24 041 82-S 62 041 29-S --20 072 04-S 62 326 29--S Description Knob, cover Cover, air cleaner Not used Element, air filter Clip, fuel line Kit,
Group 11: Engine Exhaust 14RESA 1 11--24--3 Item 1 Part Number 25 072 04-S Description Stud, exhaust Quantity Variation 3 4 20RESA/RESC 1 2 3 11--62--9 TP-6806 11/16 Item Part Number 1 2 3 M-841080-S 62 041 14-S 25 072 04-S Description Nut, flg, M8 x 1.25 Gasket, exhaust Stud, M8 x 1.
Group 12: Engine Decals Decals are not illustrated.
Group 13: Gasket Set 20RESA Gasket set not illustrated.
Fuel System 14RESA 1 8 9 10 11 2 3 4 19 20 14 17 18 13 12 GM84143-2 5 21 Fuel System Parts Before Build Date 6/16/2014 6 GM80110g GM80110-GR2 Item 1 2 3 4 5 6 8 9 10 11 -12 13 14 17 18 19 20 21 Part Number X-634-28 X-426-12 X-301-45 X-75-51* 344508* GM84143-2 24 337 66 24 337 65 24 294 29 A-227531 X-75-51 GM85084 X-209-2 X-202-63 GM80024 25 139 57* GM16807* X-6219-9* X-204-9* Description Bushing Clamp, hose, .69/1.25 in. Plug, Button, 1.37 (Hole Dia. 1.01) Plug, Pipe 1/4 in.
Fuel System 20RESA/RESC 1 9 10 11 17 3 15 14 12 13 2 GM84143-1 16 6 GM80110h Item 1 2 3 6 9 10 11 -12 13 14 15 16 17 TP-6806 11/16 Part Number X-634-28 X-426-12 X-301-45 GM84143-1 62 294 06-S 25 294 21-S GM71184 X-75-1 GM85084 X-209-2 X-202-63 25 155 38 GM76024 GM80024 Description Bushing Clamp, hose, .69/1.25 in. Plug, Button, 1.37 (Hole Dia. 1.
Engine 14RESA 3 18 11 15 2 14 21 23 13 22 6 9 16 17 5.2 5.3 5.4 12 5 1 5.1 7 10 20 24 19 8 GM80978_2g GM80978-- Item Part Number 1 2 3 5 5.1 5.2 5.3 5.
Engine 20RESA/RESC 11 3 15 14 21 20 16 7 12 17 14 4.2 4.3 4.4 5 13 8 4 1 4.1 10 6 9 18 7 19 13 GM80978_1g Item Part Number 1 3 4 4.1 4.2 4.3 4.
Nameplate and Decals Nameplate and decals are not illustrated.
Skid 6 3 4 5 2 6 1 5 6 GM66570g TP-6806 11/16 Item Part Number Description 1 2 3 4 5 6 GM66985 GM69846 M125A-06-80 M6921-06014-60 PNP-2003-30 X-6210-9 GM61432 Enclosure, Base Enclosure, Wire Access Panel Washer, Plain Screw, Hex Cap Flange Bolt, carriage (3/8-16 x 3.
Customer Connection (Terminal Block) 19 12 6 9 8 10 7 2 15 15 11 14 14 14 14 17 5 1 12 3 14 14 16 13 4 GM84094_B GM84094-GR1, GR2 Quantity Variation Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 19 GM69859 357477 GB31613529803 GM89998 GM69860 GM69982 GM69983 GM69984 GM69985 GM69986 GM75874 GM78761-1 GM79116 GM79117 GM79118 GM79119 GM84092 GM84093 X-6207-1 Description Block, Terminal Cable, Patch, 3 ft.
Customer Connection (Terminal Block) 20 21 19 12 6 9 8 10 7 2 15 15 11 14 14 14 14 5 17 1 4 12 3 14 14 16 13 GM84094_F GM84094- Item Part Number 1 1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 17 17 19 20 21 22 GM69859 GM91984 357477 GB31613529803 GM89998 GM69860 GM69982 GM69983 GM69984 GM95694 GM69985 GM95695 GM69986 GM95696 GM75874 GM78761-1 GM79116 GM79117 GM79118 GM79119 GM91712 GM91714 GM91713 X-6207-1 X-6054-23 X-6128-35 GM69627 Description Block, Terminal Block, Terminal Cable
Harness 2 4 3 6 Alternator Load Leads GM81216f GM81216-- Item 1 2 3 4 4 4 5 6 44 Part Number 361567 GM48108 GM63134 GM81218 GM93297 GM96292 X-468-1 GM96291 Description Base, tie wrap snapin (not shown) Harness, Pigtail Customer Connection Breaker, Circuit (20 amp) Harness, Engine Harness, Engine Harness, Engine Cable Tie (not shown) Harness, Thermostat 1 4 1 1 4 Quantity Variation 2 3 4 4 1 1 4 1 1 4 1 1 1 4 1 1 4 1 4 TP-6806 11/16
Circuit Breaker 3 2 1 6 8 1 9 7 4 10 5 Item 1 1 1 1 2 3 3 3 4 5 6 7 8 9 10 Item 1 1 1 2 3 3 4 5 6 6 6 7 7 8 9 10 Part Number GM87307 GM91004 GM91005 GM78761-1 GM80983 GM90761 M6921-06014-60 M6923-06-83 GM77390 GM90396 GM90397 GM77519 GM90973 M7985A-05016-20 M125A-05-80 M934-05-50 TP-6806 11/16 Part Number GM75545 GM77628 GM42030 GM87307 GM78761-1 GM80973 GM80983 GM81213 M6921-06014-60 M6923-06-83 GM77390 GM77519 M7985A-05016-20 M125A-05-80 M934-05-50 GM81212c GM81212-GR1, GR2, GR3, GR4 Quantity
Circuit Breaker, continued 3 2 1 GM81212g GM81212-MA Item 1 2 3 Part Number See chart GM78761-1 See chart Description Breaker, Circuit Screw, Sheetmetal Panel, Controller Mtg. Qty.
Exhaust 6 4 10 11 3 5 12 1 2 7 8 9 13 9 GM84056d TP-6806 11/16 Item Part Number 1 1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 62 041 14-S 24 041 49-S 24 605 07-S GM78761-1 GM81642 GM84036 GM84037 GM84044 GM84045 GM84089 M6921-08020-60 M6923-08-80 M933-06040-60 M982-06-80 358224 358306 Description Gasket, Exhaust Gasket, Exhaust Liner, Exhaust Port Screw, Sheetmetal Duct, Exhaust Top Silencer, Exhaust Silencer, Exhaust Cover Assembly Cover Assembly Shield, Heat Screw, Hex Flange M8 x 20 Nut, Hex 8mm Scre
Alternator 20 9 20.1 11 6 3 4 10 7 1 9 16 5 15 11 10 17 13 19 21 2 8.2 8.3 8.4 21 8.
Alternator Item 1 2 3 4 5 6 7 8 8.1 8.2 8.3 8.4 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 20 20.1 21 Part Number 256466 GM60283 GM62996 GM66767 GM76192 GM80981 GM80982 GM87306 GM75725 M931-10055-60 M125A-10-80 M982-10-80 M125A-08-80 M7500D-04016-83 M931-08385-60 M933-10020-60 X-25-34 X-468-1 X-468-3 X-801-6 X-6024-2 X-6028-4 GC81494 GC81495 GC81492 GC81493 GM69562 GM69561 GM53091 M6921-06016-60 Description O-Ring (2.
Alternator, continued 20 9 20.1 11 6 3 4 10 7 1 9 16 5 15 11 10 19 21 8.2 8.3 8.4 21 8.
Alternator, continued Item 1 3 4 5 6 7 8 8.1 8.2 8.3 8.4 9 10 11 12 14 15 16 19 19 20 20.1 21 Part Number 256466 GM62996 GM66767 GM62982 GM80981 GM80982 GM87306 GM75725 M931-10055-60 M125A-10-80 M982-10-80 M125A-08-80 M7500D-04016-83 M931-08385-60 M933-10020-60 X-468-1 X-468-3 X-801-6 GC81496 GC81497 GM69563 GM53091 M6921-06016-60 Description O-Ring (2.050” ID) Shim, Brush Holder Bracket, End Bolt, Armature Thru Brush w/spring Holder, Brush* Vibromount Assembly (includes 8.1--8.
Controller 2 1 GM81215 GM81215-GR1, GR2 Item 1 1 2 Part Number GM84962 GM84963 M7985A-05016-20 Description Service Controller RDC2 (ref. GM77569-1, green board) Service Controller DC2 (ref. GM77569-2, green board) Screw, Pan Head Machine Quantity Variation 1 2 1 2 1 2 If a green board controller is being replaced with a later version (red or blue board) controller on model 14/20RESA/L, relay kit GM95104 is required.
Controller 3 4 2 5 6 1 GM77569 Item 1 1 2 3 4 5 6 Part Number GM84962 GM84963 GM71174 GM63652 GM62862 X-269-51 GM63134 Description GM81215-GR1, GR2 Quantity Variation 1 2 Service Controller RDC2 (ref. GM77569-1) Service Controller DC2 (ref. GM77569-2) Fuse Cover Assy Screw, Thumb Cover, Fuse Ring, Retaining Breaker, Circuit (20A.) 1 1 1 1 1 1 1 1 1 1 1 1 2 1 GM89864 Item 1 1 2 TP-6806 11/16 Part Number GM92089 GM92090 GM89865 Description Controller RDC2 (ref.
Bulkhead 4 11 15 5 6 7 13 14 10 12 8 1 2 3 9 16 15 GM72524r 54 TP-6806 11/16
Bulkhead GM72524-GR2, -GR3 Quantity Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 Part Number GM74978 GM75415 GM75867 GM78761-1 GM80094 GM80095 GM80096 GM81253 GM81254 GM84046-1 GM84046-2 GM84047 GM84048 GM84049 GM84140 GM84860 GM84710 Description Duct, Alt.
Bulkhead, continued 7 10 6 18 14 15 13 8 11 17 9 16 3 4 5 12 22 GM93897b 56 TP-6806 11/16
Bulkhead, continued GM93897-MA1, MA2, MA3 Quantity Item 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 22 22 TP-6806 11/16 Part Number GM74978 GM75415 GM75867 GM78761-1 GM81254 GM84046-1 GM84046-2 GM84047 GM84049 GM84710 GM95456 GM95457 GM95508 GM96297 GM96344 GM96798 GM95510--1 GM95510--2 GM95510--3 Description Duct, Alt.
Bulkhead, continued 3.1 12 6 12 4.
Bulkhead, continued GM100835-MA1, MA2, MA3 Quantity TP-6806 11/16 Item Part Number 2 3 3.1 4 4.
Bulkhead, continued 9 15 1 6 10 14 2 18 9 15 16 16 12 19 5 8 9 13 17 16 8 11 GM84860 GM91336 GM84140, GM84860 Quantity Item 1 1 1 1 1 2 5 6 8 9 10 11 12 13 14 15 16 17 17 18 19 60 Part Number GM84140 GM84860 GM93315 GM93316 GM95417 X-6047-55 GM89998 GM49746 M125A-06-80 M6923-06-83 M7985A-05012-20 M933-06010-60 M933-06020-60 M933-06050-60 M982-05-60 X-22-11 X-22-12 X-400-218 X-400-260 X-6054-23 X-6128-35 Description Trough Subassembly Trough Subassembly Trough Subassembly Trough Subassembly Trough
Bulkhead, continued 9 15 1 6 10 14 2 18 9 15 16 16 12 19 5 8 9 13 17 16 8 11 GM95510 GM95510 Quantity Item 1 1 1 2 5 6 8 9 10 11 12 13 14 15 16 17 17 18 19 Part Number GM95510--1 GM95510--2 GM95510--3 X-6047-55 GM89998 GM49746 M125A-06-80 M6923-06-83 M7985A-05012-20 M933-06010-60 M933-06020-60 M933-06050-60 M982-05-60 X-22-11 X-22-12 X-400-218 X-400-260 X-6054-23 X-6128-35 TP-6806 11/16 Description Trough Subassembly Trough Subassembly Trough Subassembly Channel U Rail, DIN Relay, 12 VDC Washer, P
Enclosure 9 3 3 10 15 20 5 Items not shown: 6 4 14 13 11 12 8 Enclosure Latch Bracket View GM81246d 62 TP-6806 11/16
Enclosure Item 3 4 4 5 6 7 8 9 9 10 11 12 12 13 13 14 15 20 TP-6806 11/16 Part Number GM62980 GM66987-S GM71330-S GM75527 GM75735 GM78761-1 GM84871 GM81234-S GM81239 GM81242-S GM81243 GM81244-S2 GM71328-S GM93995 GM82922 GM84046-3 GM83931 X-301-29 Description Hinge Panel Assy., Rear Rear Panel Foam Kit (not shown) Bracket, Front Bulkhead (Upper) Plug, button (not shown) Screw, Sheetmetal Roof Bracket Assy Panel Assy., Top (includes item 5) Roof Panel Foam Kit (not shown) Panel Assy.
Enclosure, continued 9 11 5 19 4 17 17 14 17 7 15 18 16 8 2 12 20 13 15 10 Items not shown: 6 GM100837 64 TP-6806 11/16
Enclosure, continued GM100837-MA1 Quantity Variation Item 2 4 5 5 6 7 8 9 9 10 11 12 12 13 14 15 15 16 17 18 19 20 TP-6806 11/16 Part Number 19000 08075 GM100836 GM66987-S GM71330-S GM71332 GM75527 GM78761-1 GM81234-S GM81239 GM81242-S GM81243 GM81244-S2 GM71328-S GM83931 GM84046-3 GM93995 GM82922 M6921--06014--60 M6923--06--83 M7985A-06020--20 X-301-29 X--6216--1 Description Foam, gasket seal (3/4” tape) (1.88 ft) Roof Bracket Assy Panel Assy.
Literature Item 1 1 2 2 2 3 4 5 6 7 Item 1 1 2 2 2 3 4 5 6 7 66 Part Number 62 690 01 24 690 06 TP-6766 TP-6884 TP-6885 TP-6479 TP-6803 TP-6804 TP-6805 TP-6806 Part Number 62 690 01 24 690 06 TP-6766 TP-6884 TP-6885 TP-6479 TP-6803 TP-6804 TP-6805 TP-6806 Description CH940--980 Kohler Engine Service Manual SM, CH18--CH750 COMMAND TWIN Warranty, Residential/Light Commercial Warranty, CARB/EPA Emissions, SORE Warranty, CARB/EPA Emissions, LSI Warranty, 5--Yr.
Kit Parts List Qty. Description Part No. Fuel System Kit Flexible Fuel Line GM31054-KA1 Flexible Fuel Line GM95496-KA1 1 1 Fuel line, flexible, 0.50 in. ID x 12 in. Line, Flex Fuel Load Control Module, w/ Terminal Blocks GM77177-KP2-QS GM79141-KP1-QS 265861 GM79142 GM84773 X-634-28 TT-1569 Regulator Heater Kit, 240V, 100W GM79141-KP2-QS 2 1 1 2 2 1 2 1 Spacer, .281 X .500 X .
Kit Parts List, continued Qty. Description Part No.
Kit Parts List, continued Qty. Description Part No.
Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ABDC AC A/D ADC adj. ADV Ah AHWT AISI ALOP alt. Al ANSI AO APDC API approx. AQMD AR AS ASE ASME assy. ASTM ATDC ATS auto. aux. avg. AVR AWG AWM bat. BBDC BC BCA BCI BDC BHP blk. blk. htr. BMEP bps br. BTDC Btu Btu/min. C cal. CAN CARB CB cc CCA ccw. CEC cert.
k K kA KB KBus kg kg/cm2 kilo (1000) kelvin kiloampere kilobyte (210 bytes) Kohler communication protocol kilogram kilograms per square centimeter kgm kilogram-meter kilograms per cubic meter kg/m3 kHz kilohertz kJ kilojoule km kilometer kOhm, k kilo-ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt-hour kWm kilowatt mechanical kWth kilowatt-thermal L liter LAN local area network L x W x H length by width by height lb.
Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. Bolt/Screw Length: When bolt/screw length is not given, use Figure 1 as a guide. As a general rule, a minimum length of one thread beyond the nut and a maximum length of 1/2 the bolt/screw diameter beyond the nut is the preferred method. Steps for common hardware application: 1.
Appendix C General Torque Specifications American Standard Fasteners Torque Specifications Size Assembled into Aluminum Grade 2 or 5 Assembled into Cast Iron or Steel Torque Measurement Grade 2 Grade 5 Grade 8 8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) — 10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) — 10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) 1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 — (132) 1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144) 5/16-18 Nm (in. lb.) 13.6 (120) 21.
Appendix D Common Hardware Identification Screw/Bolts/Studs Nuts Hardness Grades Head Styles Nut Styles American Standard Hex Head or Machine Head Hex Head Grade 2 Hex Head or Machine Head with Washer Lock or Elastic Grade 5 Flat Head (FHM) Square Grade 8 Round Head (RHM) Cap or Acorn Grade 8/9 (Hex Socket Head) Pan Head Wing Hex Socket Head Cap or Allent Head Cap Washers Metric 5.
Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items. American Standard Part No. Dimensions Hex Head Bolts (Grade 5) Part No. Dimensions Hex Head Bolts, cont. Part No. X-465-17 X-465-6 X-465-2 X-465-16 X-465-18 X-465-7 X-465-8 X-465-9 X-465-10 X-465-11 X-465-12 X-465-14 X-465-21 X-465-25 X-465-20 1/4-20 x .38 1/4-20 x .50 1/4-20 x .62 1/4-20 x .75 1/4-20 x .88 1/4-20 x 1.00 1/4-20 x 1.25 1/4-20 x 1.50 1/4-20 x 1.75 1/4-20 x 2.
Metric Hex head bolts are hardness grade 8.8 unless noted. Part No. Dimensions Hex Head Bolts (Partial Thread) M931-05055-60 M931-06040-60 M931-06055-60 M931-06060-60 M931-06060-SS M931-06070-60 M931-06070-SS M931-06075-60 M931-06090-60 M931-06145-60 M931-06150-60 M5-0.80 x 55 M6-1.00 x 40 M6-1.00 x 55 M6-1.00 x 60 M6-1.00 x 60 M6-1.00 x 70 M6-1.00 x 70 M6-1.00 x 75 M6-1.00 x 90 M6-1.00 x 145 M6-1.
Metric, continued Part No. Hex Nuts Dimensions Type M934-03-50 M3-0.50 Standard M934-04-50 M934-04-B M4-0.70 M4-0.70 Standard Brass M934-05-50 M5-0.80 Standard M934-06-60 M934-06-64 M6923-06-80 M982-06-80 M6-1.00 M6-1.00 M6-1.00 M6-1.00 Standard Std. (green) Spiralock Elastic Stop M934-08-60 M6923-08-80 M982-08-80 M8-1.25 M8-1.25 M8-1.25 Standard Spiralock Elastic Stop M934-10-60 M934-10-60F M6923-10-80 M6923-10-62 M982-10-80 M10-1.50 M10-1.25 M10-1.50 M10-1.50 M10-1.
KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 TP-6806 11/16e E 2012, 2014, 2015, 2016 by Kohler Co. All rights reserved. For the nearest KOHLER authorized installation, service, and sales dealer in the US and Canada: Call 1-800-544-2444 or visit KOHLERPower.
