CLOVERDALE – F24917C INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. 28'-8" 7'-6" 16'-8" CLOVERDALE 27'-0" OBSTACLE FREE SAFETY ZONE - 28’8” x 27’ area requires Protective Surfacing. See page 3.
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
Instructions for Proper Maintenance Your Big Backyard Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it. Check the following at the beginning of the play season: GROUND STAKES (ANCHORS): Check for looseness, damage or deterioration.
About Our Wood Solowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some changes that may occur as a result of weathering: 1.
Keys to Assembly Success Tools Required • Tape Measure • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
5/16" (8mm) Flat Washer 1/4" (6mm) Lock Washer 5/16" (8mm) T-Nut 1/4" (6mm) T-Nut 1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer For example: BOLT LENGTH 4½ (4.5) inches long 1 inch = 25.4mm LENGTH CONVERSION 0.31 inches x 25.4mm = 8mm BOLT DIAMETER 5/16 (0.31) inches For example: 1 inch = 25.4mm DIAMETER CONVERSION HARDWARE LENGTH CHART inches vs millimetres 6 152 5½ 140 5 127 114 4½ 4 102 3½ 89 3 76 2½ 64 2 51 1½ 38 1¼ 32 1-1/8 29 1 25.4 7/8 22 3/4 19 1/2 12.
63.5 2 1/2" 5/4 x 3 88.9 3 1/2" 5/4 x 4 114.3 4 1/2" 5/4 x 5 139.7 5 1/2" 5/4 x 6 88.9 3 1/2" 4x4 38.1 1 1/2" 34.9 1 3/8" 34.9 1 3/8" 38.1 1 1/2" 38.1 1 1/2" 2x6 136.5 5 3/8" 2x4 85.7 3 3/8" 2x3 63.5 2 1/2" 2 x2 15.9 5/8" 82.6 3 1/4" 34.9 1 3/8" 60.3 2 3/8" 85.7 3 3/8" 114.3 4 1/2" 136.5 5 3/8" 1/2 x 4 1x2 1x3 1x4 1x5 1x6 LENGTH CONVERSION 1 inch = 25.4mm 59.25 inches x 25.4mm = 1505mm For example: BOARD LENGTH 59¼ (59.25) inches 15.9 5/8" 15.9 5/8" 15.9 5/8" 15.
Part Identification (Reduced Part Size) BOX 1,2 of 4 1pc. - 2648 - 1 x 4 x 40-5/8" - Floor Board - Box 2 - 3632648 Nominal Size 5/4 x 5 5/4 x 6 8pc. - 2609 - 1 x 5 x 40-5/8" - Floor Board - Box 2 - 3632609 2x2 1x4 1x6 1-1/4 x 2-1/4 2pc. - 2605 - 1 x 6 x 19-3/4" - Access Board - Box 2 3632605 2pc. - 2717 - Clock Block 3/4 x 1-3/4 x 9-3/4" 1-1/4 x 3 4x4 Box 2 - 3632717 4x6 2pc. - 2603 - 1 x 6 x 19-3/4" - Rock Board A - Box 2 3pc.
Part Identification (Reduced Part Size) 1pc. - 2627 SW Wall Panel 1¼ x 42 x 87" Box 2 - 37632627 2pc. - 2618 Front Back Panel 1¼ x 42 x 87" Box 2 - 37632618 BOX 1,2 of 4 1pc. - 2639 Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632639 1pc. - 2644 Front Roof Panel 1¼ x 37 x 44" Box 2 - 37632644 2pc. - 2655 Upper Window Insert 1.27 x 18.8 x 35.86" Box 2 - 37632655 1pc. - 2622 End Panel Assembly 1¼ x 42 x 87" Box 2 - 37632622 1pc. MOD 3 Pane Transom (2Pk) Box 1 - 3320138 2pc. - 649A Short Half Wall - 1.
Hardware Identification (Actual Size) 5pc. LW2 - 5/16" Lock Washer - (51303300) BOX 1,2 of 4 5pc. FW0 - 3/16" Flat Washer - (51103100) 10pc. TN1 - 1/4" T - Nut (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc. TN2 - 5/16" T- Nut - (54503300) 15pc. LW1 - 1/4" Lock Washer - (51303200) 66pc. FW2 - 5/16" Flat Washer - (51103300) 29pc. LN2 - 5/16" Lock Nut - (54303300) 5pc. BN1 - 1/4" Barrel Nut - (54803200) 8pc. FW3 - #8 Flat Washer - (51003500) 5pc. PB2 - Pan Bolt 1/4 x 1-1/4" 1pc.
Hardware Identification (Actual Size) BOX 1,2 of 4 16pc. WL5 - Wafer Lag 1/4 x 2-1/2" 3pc. WB7 - Wafer Bolt 5/16 x 3" - (53613330) - (52613222) 4pc. H1 - Hex Bolt 1/4 x 1-1/2" - (53703212) 2pc. H10 - Hex Bolt 1/4 x 2-1/4" - (53703221) 4pc. G8 - Hex Bolt 5/16 x 2" - (53703320) 4pc. H11 - Hex Bolt 1/4 x 2-3/4" - (53703223) 7pc. G21 - Hex Bolt 5/16 x 3-3/4" - (53703333) 3pc. G4 - Hex Bolt 5/16 x 4" - (53703340) 14pc. G7 - Hex Bolt 5/16 x 5-1/2" - (53703352) 2pc.
BOX 3 of 4 Part Identification (Reduced Part Size) (1) Lower Jamb 1¼ x 3 x 41-15/16" 3632601 2601 (1) Door Stop 5/4 x 3 x 10" 2715 2709 3632715 2649 1x - Door Hardware (3201710) 2x 9201713 Door Hinge 9207713 Door Catch (1) Lower Window Insert 1.27 x 18.8 x 41.9" 37632649 (1) Door Window Panel 1¼ x 15¾ x 40¾" 37602709B 1x Magnetic Catch 1x Catch Plate 2x 9207711 Door Handle Part Identification (Actual Part Size) (1) Jamb Mount -2 PK (3206301) 4pc. S18 - Wood Screw #6 x 1" - (52013910) 17pc.
BOX 4 of 4 Part Identification (Reduced Part Size) (1) SL Gusset 1¼ x 3 x 15¾" 8934 (1) Lower SL Insert 1.36 x 8-1/8 x 26¼" 3638934 (1) TNR Upright 1¼ x 3 x 20¼" 8965 37638935 8935 3638965 (1) TNR Ground Brace 1¼ x 3 x 32¼" 8963 3638963 Part Identification (Actual Part Size) 94pc. PB1 - Pan Bolt 1/4 x 3/4" - (53453203) WL5 (1) Wafer Lag Screw 1/4 x 2-1/2" (52613222) 1pc. PB6 - Pan Bolt 1/4 x 1" - (53413210) 1x D1 - Quadrex Driver Bit (9200015) 1pc.
BOX 4 of 4 Part Identification (Reduced Part Size) 9x - TNR 2 Slide Elbow (3310121) 1x - TNR 2 Slide Exit Top (3310124) 1x - TNR3 Short Exit (3310132) 1x - TNR 3 Tube Support (9203601) 10x - TNR 2 Slide Clamp Ring (3300120) (1) Rebar Ground Stake 9290318 1x - TNR3 Extend Flange Rt (3310131) 1x - TNR3 Extend Flange Lt (3310130) 1x - MOD Side Lite (9320116) 1x - TNR3 Post Mount (9203602) 15 support@solowavedesign.
Step 1: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number. • Please refer to Page 6 for proper hardware assembly.
Step 2: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush.
Step 2: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between both (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the back (2618) Front Back Panel to (2622) End Panel Assembly and (2622) End Panel Assembly to the front (2618) Front Back Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (fig. 2.4) Back Swing Side Fig.
Step 3: Floor Assembly Part 1 A: From inside of the assembly centre (2608) Floor Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of board then attach (2608) Floor Joist to each panel with 2 (S4) #8 x 3” Wood Screws per end. (fig.3.1, 3.2 and 3.3) S4 Fig. 3.1 2627 Top View 2608 Fig. 3.3 2608 S4 x 2 per side 2622 S4 2622 5/8” Fig. 3.
Step 3: Floor Assembly Part 2 B: On both (2618) Front Back Panels attach 1 (2610) Side Joist to the inside of each panel with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) and 4 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 3.4 and 3.5. 2610 Fig. 3.4 2627 2618 2610 2618 2622 2610 Fig. 3.
Step 3: Floor Assembly Part 3 C: Starting at (2627) SW Wall Panel place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2608) Floor Joist and each (2610) Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 3.6 and 3.7) 2627 2609 Fig. 3.6 2648 2622 Fig. 3.
Step 4: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel. (2606) SW Grounds to be flush to the bottom of (2627) SW Wall Panel. (fig. 4.1 and 4.
Step 5: Swing Beam Assembly A: Attach 4 Swing Hangers to Fort End of (2614) Engineered Beam and 2 Glider Hangers to the Glider End using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 flat washers and 1 lock nut) per Swing Hanger and Glider Hanger, as shown in fig. 5.1. B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 5.
Step 6: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig. 6.1) B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). Tighten all bolts (fig. 6.
Step 7: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 7.1 and 7.2) Fig. 7.1 Swing Beam Assembly Beam Bracket Swing End Assembly Swing Beam Assembly Fig. 7.
Step 8: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 8.1) L-Beam Bracket Fig. 8.1 2627 G8 Swing Assembly 5/16” Flat Washer 5/16” Lock Nut Hardware 4x G8 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut) 26 support@solowavedesign.
Step 9: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 9.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake (fig. 9.
Step 10: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 9-5/8” to the inside of the right post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 10.1, 10.3, 10.4 and 10.5) B: In the lower opening of each (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount.
Step 11: Install Window and Wall Inserts Part 1 - Front Wall A: In the places shown in fig. 11.1 and 11.2, on the Front of the assembly install 2 (2655) Upper Window Inserts in the upper openings of (2618) Front Back Panel and 1 (2649) Lower Window Insert in the lower right opening of (2618) Front Back Panel using 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 11.1, 11.2 and 11.3) Fig. 11.2 Fig. 11.1 Outside View 2655 2655 Front 2618 Fig. 11.
Step 11: Install Window and Wall Inserts Part 2 - Left Side B: In the lower opening of (2622) End Panel Assembly install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss Screws. (fig. 11.4, 11.5 and 11.6) C: In the upper openings of (2622) End Panel Assembly install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8” Truss Screws and 1 MOD Side Lite with 14 (S0) #8 x 7/8” Truss Screws. (fig. 11.4, 11.5 and 11.7) Fig. 11.4 MOD Side Lite Fig. 11.5 Outside View 2622 2602 8935 2665 Left Side Fig. 11.
Step 11: Install Window and Wall Inserts Part 3 - Back Wall D: In the lower openings of the back (2618) Front Back Panel install 1 (649A) Short Half Wall with 4 (S0) #8 x 7/8” Truss Screws and 1 (2649) Lower Window Insert with 9 (S0) #8 x 7/8” Truss Screws. (fig. 11.8, 11.9, 11.10 and 11.11) E: In the upper openings of the back (2618) Front Back Panel install 1 (649A) Short Half Wall and 2 MOD 3-Pane Transoms with 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 11.8, 11.9, 11.10 and 11.12) Fig. 11.
Step 12: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw. (fig. 12.
Step 13: Rock Wall Assembly Fig. 13.1 0349 2603 2603 2604 Note: The holes in the rock boards must orient to the top of the boards. 2604 2605 2604 S2 7-5/8” Approx x 4 per board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8” Fig. 13.2 A: Lay 2 (0349) Rock Rails down, side by side with angled edges facing down. (fig. 13.1) B: Place (2605) Access Board on the bottom of each (0349) Rock Rail as shown in fig. 13.1.
Step 14: Attach Rock Wall Assembly to Fort Part 1 A: On the Back of the assembly place Rock Wall Assembly centred in (2618) Front Back Panel opening and flush as shown in fig. 14.1 and 14.2. Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws. (fig. 14.2 and 14.3) B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 14.4) Fig. 14.1 Fig. 14.3 2618 S11 S11 0349 Fig. 14.4 Back Fig. 14.
Step 14: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (fig. 14.5 and 14.6) D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.
Step 15: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 15.1. B: Place Table Top Assembly from the inside of the assembly tight in the opening (2627) SW Wall Panel then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 15.2) S7 Fig. 15.1 2612 Flush 2611 Fig. 15.
Step 16: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 16.1) B: With a helper hold the Canopy against the fort, centred on (2618) Front Back Panel (fig. 16.2), make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2” Pan Screw (with #8 flat washer), measure 1-1/2” down from the first screw then attach a second screw and washer. Follow measurements as shown in fig. 16.3 for remaining screws and washers.
Step 17: Attach Door Components Part 1 A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 17.1) B: On the inside of (2709) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (fig. 17.1) Fig. 17.
Step 17: Attach Door Components Part 2 C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 17.2) D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2709) Door Window Panel attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (fig. 17.2 and 17.4) Note: Hinge stops must be tight to (2709) Door Window Panel. (fig. 17.
Step 18: Attach Door Assembly to Fort A: On the Front of the fort in the opening of (2618) Front Back Panel, measure 5/8” up from the bottom of the opening and maximum 5/8” from the inside edge of (2601) Lower Jamb and attach the remaining side of the hinges using 3 (S13) #6 x 5/8” Pan Screws per hinge. (fig. 18.1, 18.2 and 18.3) 2618 Fig. 18.1 Fig. 18.2 Outside View Canopy not shown for clarity 2618 2601 Front 2601 Door Hinge Fig. 18.
Step 19: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 19.1) Important: Use a handheld screwdriver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to (2618) Front Back Panel with 3 (S11) #8 x 2” Wood Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4” and is in position to receive the Catch Plate. (fig. 19.2 and 19.3). Fig. 19.1 Fig. 19.
Step 20: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 20.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 20.1. It is very important to attach bolts as indicated. B: Repeat Step A 3 more times to create 4 Elbow Sections in total.
Step 20: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 20.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 20.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly. TNR2 Slide Exit Top Fig. 20.
Step 21: Attach Flange Assembly to Fort Part 1 A: With a helper place the Flange Assembly flush to the top opening in (2622) End Panel Assembly as shown in fig. 21.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep. (fig. 21.
Step 21: Attach Flange Assembly to Fort Part 2 D: Place (8934) SL Gusset tight to (2622) End Panel Assembly, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (fig. 21.4 and 21.5) E: Pre-drill pilot hole with a 3/16” drill bit then attach (8934) SL Gusset to (2622) End Panel Assembly with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (fig. 21.4 and 21.5) Fig. 21.4 Flange Assembly 8934 2622 Fig. 21.
Step 22: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fig. 22.2 and 22.
Step 22: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 22.
Step 23: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 23.1 A: Fit a second Elbow Assembly to the first Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 23.
DO NOT DOUSE NOT USE USE StepIMAGE 23: Attach USE IMAGEElbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
Step 24: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2” Wood Screw. (fig. 24.1) 8965 Fig. 24.
Step 25: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Attach the two remaining Elbow Assemblies as instructed in Steps 22 and 23. B: Place TNR Brace Assembly against (2618) Front Back Panel so it sits under the slide. It is not attached yet. (fig. 25.
Step 26: Attach TNR Brace Assembly A: Use (8965) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 26.1 and 26.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with the previously removed lock nut and 1 flat washer). (fig. 26.
Step 27: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 27.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 27.2 and 27.3) C: At this point make sure all the slide bolts are tight.
Step 28: Attach Exit End Assembly to Fort Fig. 28.1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Exit Elbow Assembly Top Slide Bolt Holes PB1 A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 28.
Step 29: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 29.1 drive 1 Rebar Ground Stake 13” into the ground against the (8965) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. B: Attach the ground stake to (8965) TNR Upright just below the t-nut using 1 (S7) #12 x 2” Pan Screw as shown in fig. 29.2. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer.
Step 30: Roof Support Assembly A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 30.1 and 30.2) Roof Support Assembly Fig. 30.1 S4 2617 Fig. 30.2 S4 2617 Wood Parts 4x 2617 Roof Support 1-1/4 x 2-1/4 x 37-1/2” Hardware 2x S4 #8 x 3” Wood Screw 56 support@solowavedesign.
Step 31: Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 31.1 and 31.2) B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) #8 x 7/8” Truss Screws. (fig. 31.1 and 31.3) Centred Fig. 31.3 Narrow Angle Bracket Flush Fig. 31.1 S0 x2 Narrow Angle Bracket Fig. 31.
Step 31: Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 31.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2” Wood Screws. (fig. 31.4) S11 Fig. 31.
Step 32: Attach Sky Gable A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on each side of the Roof Assembly with 4 (S5) #8 x 1/2” Pan Screws per Sky Gable. (fig. 32.1 and 32.2) Sky Gable Fig. 32.1 2617 2617 Roof Assembly Sky Gable 2617 Fig. 32.2 S5 S5 Sky Gable 2617 Hardware 8x S5 #8 x 1/2” Pan Screw 59 Other Parts 2 x Sky Gable support@solowavedesign.
Step 33: Attach Roof Ends A: Place 2 (2646) Roof Ends flush to the top and right hand side of the panels and 2 (2647) Roof End Lefts flush to the top and left hand side of the panels, measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw. (fig. 33.1, 33.2 and 33.3) Fig. 33.1 2647 2646 2627 Swing Wall 2618 2618 Front Back Left Side 2622 2646 2647 Fig. 33.3 S4 Fig. 33.
Step 34: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2646) Roof End and (2647) Roof End Left. (fig. 34.1 and 34.2) B: Attach (2617) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 34.2) Fig. 34.
Step 35: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 35.1, 35.2 and 35.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 35.4) C: Tighten the top screws in all 4 Bench Legs. (fig. 35.4) Bench Legs Fig. 35.1 2658 Fig. 35.3 Fig. 35.2 Bench Legs Tighten these screws - all 4 legs Fig. 35.
Step 36: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 36.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16” Flat Washers and 1 Lock Nut per rope. (fig. 36.1) Fig. 36.
Step 37: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench. (fig. 37.1 and 37.2) Quick Link Fig. 37.1 Fig. 37.2 Tighten Clip using adjustable wrench Belt Swings Space Glider Other Parts 2 x Belt Swings 64 support@solowavedesign.
WARNING & I.D. PROMINENT Final Step: Attach I.D. Plaque YOUR PLAY ort or Swing Post) ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY rnings concerning EQUIPMENT! ant contact acking Number This provides warnings concerning safety and ow you to get critical important contact information. A Tracking Number der replacement parts is provided to allow you to get critical information or order replacement parts for this specific model. model. A: Attach Big Backyard I.D.
NOTES NOTES 66 support@solowavedesign.
NOTES NOTES 67 support@solowavedesign.
BIG BACKYARD Consumer Registration Card First Name Initial Last Name Street Apt. No.
