Use & Care Guide Model: 415.16649011 Kenmore Liquid Propane Gas Grill ® P/N G614-001-030801 Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A. www.kenmore.com www.sears.
DANGER WARNING If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2.
Table of Contents WARRANTY For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Information Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 2 Kenmore Grill Warranty. . . . . . . . . .
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in the two points above is not followed exactly, a fire causing death or serious injury may occur. • An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety featureequipped tank as described in the "LP Tank" section of this manual. • Always keep new and exchanged LP tanks in upright position during use, transit or storage.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. Str aig 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME®. ht Hold coupling nut and regulator as shown for proper connection to LP tank valve. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Main Burner Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF all Gas Burner Control Valves. 2. Turn ON gas source or tank. 3. Open lid during Lighting. 4. Push and turn main burner control knob to and hold in. You will hear a clicking sound as the burner is being ignited. Ignition should occur within 5 seconds, but continue to hold the knob in for a full 10 seconds to maintain ignition. 5. Once burner has ignited, turn knob to desired setting. 6.
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION Do not remove glass for cleaning. Glass is not dishwasher safe. HI CAUTION LOW Turning Grill Off • Turn all knobs to the OFF position.
Cleaning the Burner Assembly Storing Your Grill Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP Tank. 2. Remove cooking grates and heat diffusers. 3. Remove electrode from burner by prying the clip away as shown in Figure A below. Electrode should remain in firebox. 4. Remove hitch pins and flame carryover tubes from front of burners as shown in Figure B below. 5.
Grill Halogen Light 2. 1. LIGHT OPERATION INSTRUCTIONS 3. 1. Make sure light switch on the control panel is in the “OFF” position. ON ON 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. OFF OFF 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use ˙ Keep any electrical supply cord away from any heated surface. ˙ Use the shortest length extension cord required.
Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position.
PARTS LIST Key Qty Description 1 2 3 4 5 6 7 8 9 10 11 12 13 2 2 1 2 1 1 2 1 1 1 1 1 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 27 28 29 1 6 2 5 30 5 31 32 33 34 35 36 37 38 39 4 1 1 1 1 2 5 1 6 40 1 41 42 43 1 1 1 44 2 45 1 46 1 LOCKING CASTER FIXED CASTER BOTTOM SHELF DOOR MAGNET ASSEMBLY LEFT SIDE PANEL RIGHT SIDE PANEL GROMMET 12 VOLT ADAPTER LOWER BACK PANEL CART PARTITION PANEL INSIDE SHELF FIREBOX LEFT PANEL, OUTER FIREBOX RIGHT PANEL,
PARTS DIAGRAM 48 47 46 45 60 74 35 44 30 63 62 64 41 56 29 31 42 58 43 76 65 19 57 18 40 59 24 23 61 72 21 38 39 14 22 20 13 25 15 12 71 37 27 73 16 34 32 36 27 36 54 55 27 17 75 33 53 66 11 26 28 67 69 52 4 28 51 50 7 10 69 49 9 3 8 6 5 68 14 • 464224011 70 2 4 77 1
ASSEMBLY 1 Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Bent U pin Qty.
3 Attach light adapter to lower back panel using four #8-32x3/8” screws, 4mm flat washers, 4mm lock washers and #8 nuts. #8-32x3/8” screw #8-32x3/8” screw Qty.4 4mm lock washer Qty.4 #8 Nut 4mm flat washer Qty.4 #8 Nut Qty.4 4 Lower back panel flat 4mm lock 4mm washer washer Adapter Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws 7mm lock washers and 7mm flat washers each side.
5 Attach cart partition panel to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers; attach inside shelf to cart partition panel using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers; attach inside shelf to cart left side panel using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Cart partition panel #10-24x3/8” screw Qty.9 5mm lock washer Qty.9 Inside shelf Lef 5mm flat washer Qty.
7 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Post Grill head Before assembly Regulator hose After assembly 8 Inside of cart, connect adapter wire harness and light wire harness.
9 Remove the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to cart left side panel with the nut, shown A. Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown B. Untie the 7 burner ignition wires bundled under the right side of grill head. Draw the wires over the cart partition panel.
11 On back of grill, place cart upper back panel between side panels and above cart lower back panel. Secure cart upper back panel in lower holes, using one 1/4-20x1¾” screw, 7mm lock washer and 7mm flat washer on each side. 1/4-20x1¾” screw Qty.2 7mm flat washer 1/4-20x1¾” screw Upper back panel 7mm lock washer Qty.2 7mm lock washer Lower back panel 7mm flat washer Qty.2 12 Attach left side shelf to the back of left side fascia using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers.
13 Attach right side shelf to the back of right side fascia using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Attach sideburner pan to right side shelf using four #10-24x1/2” screws, fiber washers, 5mm flat washers, 5mm lock washers and #10-24 nuts, shown B. Attach side burner lid to right side shelf using two lid screws and lock nuts, shown C. 5mm lock washer 5mm flat washer fiber washer Qty.8 Qty.4 #10-24x3/8” screw #10-24x1/2” screw Qty.8 Qty.4 Qty.
14 Attach two 1/4-20x5/8” screws, 7mm lock washers and 7mm flat washers on right side of fire box, shown A. Only tighten one-fourth of screw length, so that mounting panel of shelf can slide between fire box and washers in next step. Do not fully tighten the screws. Insert the keyhole slots on mounting panel of burner shelf over the two screws and washers. Make sure the tabs on shelf mounting panel insert into cut-outs on fire box, shown B. Fully tighten the two screws. 1/4-20x5/8” Screw Qty.
15 Secure right side shelf front using two 1/4-20x5/8” screws, 7mm lock washers and 7mm flat washers. Secure top screw first. Secure right side shelf rear using one 1/4-20x1¾” screw, 7mm lock washer and 7mm flat washer. Only Right side burner shelf assembly shown; repeat step 14 and 15 for Left side shelf. 1/4-20x5/8” screw Qty.2 7mm lock washer Qty.3 7mm flat washer Qty.3 1/4-20x1¾” screw Qty.
16 Remove the three #8-32x3/8” screws and 4mm lock washers (pre-assembled to the valve bracket) from the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the lower hole on valve bracket with the lower hole on fascia. Secure using one #8-32x3/8” screw and 4mm lock washer, removed previously. Place sideburner bezel over valve stem on front side of fascia.
17 Install ceramic sideburner into right side shelf. Insert sideburner valve into sideburner tube. Secure ceramic sideburner rear to side burner pan using two #10-24x1/2” screws, 5mm flat washers, 5mm lock washers and #10-24 nuts. Make sure that burner tube and sideburner valve are securely engaged. See inset below. #10-24x1/2” screw 5mm lock washer 5mm flat washer Qty.2 Qty.2 Qty.2 #10-24 nut Qty.
18 Pull sideburner electrode and wires through the small opening on left side of sideburner pan. Make sure to position electrode end under electrode cover. Secure electrode using one #8-3/4” tapping screw, shown A. Do not overtighten screw to avoid cracking cermic electrode. Attach sideburner heat shield to sideburner pan using two #8-3/8” tapping screws, shown A/B. #8-3/4” tapping screw Qty.1 #8-3/8” tapping screw Qty.
19 Inside of cart, install grease tray heat shield (w/grease tray rails) by inserting rear shield tabs into slots next to grease tray opening, shown A- 1 . Attach grease tray heat shield front to front brace using two #8-3/8” tapping screws, shown B- 2 . Install tank heat shield by inserting rear shield tabs into slots, shown A- 3 . Attach tank heat shield front to front brace using two #8-3/8” tapping screws, shown B- 4 . #8-3/8” tapping screw Qty.
20 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door and release hinge pin into door.
21 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at rear of firebox.
22 Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming rack Cooking grate 23 . Place sideburner grate onto sideburner shelf. Align grate legs with holes in shelf.
24 On back of grill, slide grease tray into opening in upper back panel. Install sidburner grease tray by sliding it into rails which are under sideburner shelf. Sideburner shelf Upper back panel Rail Rail Sideburner grease tray Grease tray CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.
25 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in right side panel.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. EMERGENCIES: If a gas leak cannot due to gas leakage, call the fire department. Emergencies Possible Cause be stopped, or a fire occurs Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. • Faulty electronic ignition circuit. • See Troubleshooting Integrated Electronic Ignition section. • Sparking somewhere other than between burner and electrode. • Inspect wire insulation and proper connections. Replace wires if insulation is broken. Burner(s) will not match light. • See “GAS ISSUES:” on previous page. • Improper method of match-lighting.
Troubleshooting - Integrated Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when burner control knobs are turned to ; no noise can be heard from spark module. Possible Cause Check Procedure Prevention/Solution • Battery not installed properly. • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Dead battery.