Use and Care Guide ® Liquid Propane Gas Grill Sears Model No. 122.16643900 Kmart Item No. 640-082960815-7 • Parts • Assembly • Safety Rules • Use and Care • Troubleshooting /_ Note to Consumer WARNING" Read this Owner's manual carefully and be sure your gas grill is properly assembled, installed and maintained. Failure to follow these instructions could result in serious injury and/or property damage.
Warranty Safety Precautions. Hardware List .2 2~4 5 Parts Diagram Parts List ................................................ Assembly Instructions. Lighting Instructions Cleaning and Maintenance ................... Troubleshooting Cooking Instruction Cooking Chart Combustion by products produced when using this product contain chemicals known to the StateWARNING of California to cause cancer, birth defects, I Z_ or other reproductive harm. .
• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and requalified at each filling. • Do not store a spare LP gas tank under or • near this appliance. • Never fill the tank beyond 80 percent full. If this information is not followed exactly a fire causing death or serious injury may occur. • Always keep LP gas tanks in an upright position. • Do not store (or) or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill.
! WARNING A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage. • Shut off gas supply to the gas grill. • Turn the control knobs to OFF position. • Put out any flame with a proper fire extinguisher. • Open Grill Lid. • Get away from the LP gas tank. • Do not try to fix the problem yourself.
The following table illustrates a breakdown of the hardware pack. It highlights what components are used in the various stages of assembly.
.[]2 57 6
KEY# PARTS # DESCRIPTION 1 670-001 Main Lid 2 670-002 Main Lid Screw 3 670-003 4 5 Q'TY KEY# PARTS # DESCRIPTION Q'TY 1 38 670-038 Lighting 2 39 670-039 Rubber Main Lid Screw 2 40 670-040 Back Panel 1 670-004 670-005 Temperature Hood Buffer 1 2 41 42 670-041 670-042 Back Panel,Top 1 Igniter Wire Cover 1 6 670-006 Logo 1 43 670-043 Side Burner 1 7 670-007 Main Burner 1 44 670-044 Side Gas Valve 1 8 670-008 Flange, 1 45 670-045 Side burner Ignit
Figure 2 CAUTION: While it is possible for one person to assemble this grill, obtain assistance from another person when handling some of the larger, heavier pieces 1. Open lid of shipping carton and remove top sheet of cardboard. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches. 2. Remove packing materials from shipping carton. 3. You may slice the carton front corners with a utility knife to lay open the carton front panel.
InstallingGrillHead 1. Be sure grill cart doors are closed to stabilize cart. Remove grill head from carton. Place onto cart from above as shown in Figure 6. CAUTION: Grill head is heavy. To avoid injury, obtain the help of an assistant for this step. Also, make sure doors remain closed when placing grill head onto cart. DO NOT open doors until grill head is securely mounted to cart. 2. Align screw holes of grill head with screw holes of cart. Figure 8 3.
5. Using (3) 5/32 x 1/2" screws and (3) 1/2" lock washers, securely attach side burner shelf to grill head. Fully tighten two screws from previous step. Secure side burner control panel to main control panel with screw removed in step 2. (Fig. 11) Figure 12 A 6. Repeat steps 2 through 5 to install side shelf. Installing Side Burner Valve B 1. Remove screws attaching side burner to underside of side burner shelf to make room to install side burner valve. See Figure 12 A inset. 2.
Installing Gas Tank Heat Shield Figure 17 1. Assemble 2pcs longer gas tank heat shield bracket A to gas tank heat shields using (2) 5/32 x 3/8" Phillips head screws with (4) 5/32" lock washers from up to down (Fig. 16 A) 2. Assemble 2pcs shorter gas tank heat shield bracket B to gas tank heat shields as above, but assembly screws need to from down to up, finish preassembly whole gas tank heat shield (Fig. 16 B). 3.
Figure 16 Installing Cooking Components Important: Before cooking on your grill the first time, wash cooking grids and cooking rack with warm, soapy water• Rinse and dry thoroughly• Season with cooking oil regularly• After cooking is completed, turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue• 1.
Checking for LP gas leaks Never test for leaks with a flame. Prior to first use, at the beginning of each season, or every time your LP gas tank is changed, you must check for gas leaks. 6. To light additional burners, turn burner knob(s) to , Make a 50/50 (soap/water) mild soap solution. 2. Turn the control knobs to full OFF position; then turn gas ON at supply tank. , Apply the soap solution with a clean brush to all gas connections. See below.
\ WARNING Never lean over the grill cooking area while lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the cooking grid surface when lighting your grill by match. Manually Lighting Your Grill by Match 1. Take the manual lighting stick 2. Insert a match into the lighting stick. 3. Follow steps 1 through 5 of the Basic Lighting Procedure. 4. Light the match and extend the lighting stick to cooking grid surface. 5.
Cleaning Exterior Stainless Steel Surfaces To ensure a proper working unit the following proper care and maintenance is suggested. Cleaning Cooking Grids We suggest you wash your cooking grids in a mild soap and warm water solution. You can use a wash cloth or soft brush to clean your cooking grids. Cleaning Heat diffusers Periodically you should wash the heat diffusers in a soap and warm water solution. Use a soft brush to remove stubborn burnt-on cooking residue.
Regardless of which burner cleaning procedure you use, we recommend you also complete the following steps to help prolong burner life. 1. Use a fiber pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt. 3. Inspect each burner for damage (cracks or holes) and if such damage is found, order and install a new burner. After installation check to ensure that gas valve orifices are correctly placed inside the ends of the burner tubes.
Indirect Cooking .1_ WARNING Do not leave the grill unattended. Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing. Grill Lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.
WARNING: To ensure that it is :safe to eat, fo_ must be cooked to the minimum intema| temperatures listed in the table below. USDA* Safe Minimum Internal Temperatures Fish 145 ° F Pork 160 ° F Egg Dishes 160 ° F Steaks and Roasts Ground Whole 145 ° F of Beef, Veal or Lamb 160 ° F Beef, Veal or Lamb Poultry (Turkey, Ground or Pieces Chicken, Poultry * United States Depa_ment FOOD Vegetables Duck, (Chicken 165 ° F etc.) Breast, etc.
Your Home For expe_ troubleshooting and home solutions advice: For repair- in your home -of a!! major brand appliances, lawn and garden equipment, or heating and cooling systems, no ma_er who made it, no ma_er who so!d it! For the replacement pa_s, accessories and owner's manuals that you need to do4t-yourself. For Sears professional installation of home appliances and items iike garage door openers and water heaters.