On-A-Roll Lifter® Instruction Manual for Standard Models Read Before Use! Important instructional, safety and precautionary information! It is the user’s responsibility to exercise good judgment, common sense, safety measures and reasonable limits regarding the use of the On-A-Roll Lifter® so as not to incur risk to the user or damage to the materials being carried. In order to obtain maximum benefit from your machine, please read these instructions carefully before using the On-A-Roll Lifter®.
Contents 1. Warnings & Safety Rules 2. Daily Inspection 3. Installation Guide 4. Operation 5. Maintance 6. Technical Data 7. Warranties 1.1 Warnings 1.2 Caution 1.3 Safety Rules 2.1 What to check before operation 3.1 Packing list 3.2 Installing the front caster wheel frame 3.3 Placing the Lifter Carriage on the Caster Frame 3.4 Installing the Carriage Support Frame 3.5 Connecting the chain 3.6 Installing the Push Bar 3.7 Installing the Lifter Tray 4.1 How to use the brakes 4.
Warnings & Safety Rules 1.1 Warnings 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Do not put your hands or feet under the load tray. All unconcerned personnel should be more than 60 cm away from the unit while the rolls are in transit, or being lifted. Do not move the unit while a load is being raised. Do not move the unit without securing the rolls with the straps. Do not move the unit with tray raised more than a couple inches to avoid tip overs and vision obstruction.
Warnings & Safety Rules 1.3 Safety Rules Failure to obey the instructions and safety rules in this document may result in serious injury. 1. Do not operate unless you: a) Understand and practice the principles of safe machine operation specified in this manual: - Avoid hazardous situations - Always perform a pre-operation inspection - Always perform the function tests (see step 2.
Warnings & Safety Rules 1.3 Safety Rules 4. Bodily Injury Hazards: - Keep hands and fingers away from chain, wheels and other potential pinch points - Recommend operators wear safety shoes and gloves - Do not put your feet under the load tray 5. Improper Use Hazard: - Never leave a machine unattended with the load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe situation. 6.
Daily Inspection 2.1 What to check before operation It is the operator’s responsibility to make sure that the On-A-Roll Lifter® is inspected daily to ensure safe operation: Check the On-A-Roll Lifter® before operation: 1. 2. 3. 4. 5. Inspect the vertical guide rails, load tray, carriage and hydraulic components for damage, including bending, cracking and loose or missing hardware. Do not use the On-A-Roll Lifter® if any faults are discovered during your visual inspection.
Installation Guide 3.1 Packing List Unpacking your machine: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Installation Guide 3.2 Installing the front caster wheel frame 1. Lay the caster frame assembly flat on the ground and place the front caster wheel frame on top lining up the holes. 2. Using a 19mm wrench or adjustable wrench, place a washer on both of the long bolts and then put them through the front caster frame and caster frame assembly. 3. Place a nut on each end of the bolt and tighten. 3.3 Placing the Lifter Carriage on the Caster Frame 1.
Installation Guide 3.4 Installing the Carriage Support Frame 1. Pick up the carriage support frame and guide the support frame’s front tubes between the guide bearings and the lifter carriage frame so that they rest on the caster frame’s support bracket. 2. On the carriage support frame, line the tube support bracket holes with the holes on top of the caster frame. 3. On the bottom of the hydraulic cylinder, line up the hole so that it rests on top of the boss on the caster frame.
Installation Guide 3.4 Installing the Carriage Support Frame 4. Using two 17mm wrenches or adjustable wrenches, connect the support and caster frame. Place a washer on the carriage bolt and slide it through one of the aligned holes to connect the carriage support frame to the caster frame. Then place a washer and nut on the bolt and tighten. Repeat with the remaining 3 bolt sets.
Installation Guide 3.5 Connecting the chain 1. Remove the 2 nuts on each side of the chain with a 17mm wrench. 2. Starting with the back side, slide the threaded end of the chain through the two holes in the back of the lifter frame and insert the 2 nuts onto the threaded end. Tighten with the wrench. 3. Insert the cotter pin into the end of the threaded bolt and bend prongs outward to secure. 1 4. Next, attaching the front side.
Installation Guide 3.6 Installing the Push Bar 1. 2. 3. 4. 5. 6. Using the 5mm Allen Key, loosen the 4 bolts enough to allow the push bar entry through the openings. Insert both sides of the push bar with the straight ends towards the back and the curved ends facing the front of the lifter. Slide a rubber sleeve onto both sides on one end. Connect the two sides in the center with one side overlapping the second side so that they fit together and centered. Tighten the 4 bolts.
Installation Guide 3.7 Installing the Lifter Tray 1. Remove the 4 screws and washers from the tray base on the main body. There will be 2 screws on top and 1 screw on each side of the Lifter. 2. Place the tray on the lifter carriage. 3. Tighten all 4 screws, attaching the Lifter Tray to the On-A-Roll Lifter®.
Operation 4.1 How to use the brakes The Lifter is equipped with 2 brakes. 1. 2. To engage the brake, press both the brake pedals with your foot. To release the brake, lift up the brake pedals with your foot. Locks shown on the Caster Wheels in the unlock position. 4.2 Loading the roll onto the tray 1. 2. 3. 4. 5. 6. 7. Ensure the load tray is at its lowest position. Make sure the brakes are applied. Lay out the securing straps across the load tray, and extended onto the floor.
Operation 4.3 Lifting the tray Warning: Do not overload the load tray. The load must be evenly distributed on the Load Tray surface so that it does not tilt forward or sideways. The parking brakes should be engaged whenever the On-A-Roll Lifter® is being loaded or unloaded. 1. 2. To raise the load tray, pump the lift pedal with your foot. Press the lifting pedal several times until the load tray reaches the desired position. The load tray can be raised up to 0.85m (33in) for precise unloading. 4.3 4.
Maintance 5.1 Lubrication Points 1. Lubricate with grease each point described below each month: a) Axel and bearing wheels b) Chain guide roller on cylinder c) Connecting chain assembly d) Injection fittings located on the Lift Pump handle assembly c a b d Remove screw to access the chain guide. 2. Change hydraulic oil every 12 months.
Technical Data 6.1 Technical specifications 1119.4mm 44.07in Specifications LIFTER ITEM # 61586 LIFTER ITEM # 61584 Roll Weight Capacity Max. Roll Width Max. Roll Diameter Oil 500 lbs (227 Kg) 500 lbs (227 Kg) 16’ .4” (5 m) 8’ .2” (2.5 m) 15.75” (40cm) 15.75” (40cm) Use L-HM46 Hydraulic oil (equivalent to ISO VG46) UNIVERSAL FOR 61584 & 61586 1119.4mm 44.07in 1119.4mm 44.07in 1119.4mm 44.07in 885.5mm 34.86in 1196.4mm 47.10in 488.4mm 19.23in [108.1mm] 4.25in 683.3mm 26.90in 706.8mm 27.83in 800.
Warranties 7 Warranties 1. 2. 2- year warranty on all wheels, hydraulics and media tray 5-year warranty on the crossbar All Foster products are inspected before shipment and believed to be free from defects in workmanship. Foster cannot be responsible for tools that show excessive wear or damage resulting from misuse, accidents or abuse. These warranties do not cover any product that has been altered, modified or damaged, neglected, accidently dropped or improperly used.