MODEL #840139 13" DRILL PRESS INSTRUCTION MANUAL THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
TABLE OF CONTENTS CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SECTION ONE RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SECTION TWO GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS . . . . 4-5 GROUNDING INSTRUCTIONS . . . . . . . . . . .
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. 1. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
15.REDUCE THE RISK OF UNINTENTIONAL STARTING. Be sure switch is in the “OFF” position before plugging in. 16.USE RECOMMENDED ACCESSORIES. Consult the owners manual for recommended accessories. The use of improper accessories may cause cause risk of injury. 17.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 18.CHECK DAMAGED PARTS.
IMPORTANT SAFETY RULES FOR DRILL PRESSES READ AND UNDERSTAND ALL INSTRUCTIONS. If there are instructions in this manual that are not completely understood, seek the advice of a trained professional or contact Alltrade Customer Service at 1-800590-3723 before attempting to perform the procedures. Failure to follow all instructions listed in this manual may result in property damage, damage to the tool, or serious personal injury or even death. 1.
19.DISCONNECT THE DRILL PRESS POWER CORD FROM THE AC OUTLET before making adjustments to the worktable, clamps, vises, work pieces, changing drill bits, or changing the speed of the drill motor preventing the tool from accidentally turning on. Failure to adhere to this step could result in damage to both the work piece and the drill press as well as possible severe injury to the operator. 20.THOROUGHLY CLEAN THE DRILL PRESS before changing types of work pieces.
FUNCTIONAL DESCRIPTION ASSEMBLY 13 12 14 11 DO NOT connect the power cord to the AC receptacle until the drill press is completely assembled and that all cutting tools are securely locked in the chuck. 4 10 9 COMBINATION SQUARE 18 8 17 15 5 16 ADJUSTABLE WRENCH 19 6 7 23 24 20 21 22 3 1 CONTROLS AND COMPONENTS: 1. Column Base 2. Column Assembly 3. Column 4. Column Rack 5. Table Crank 6. Table Support 7. Table Crank Assembly 8. Table 9. Vise 10. Vise mtg Hardware 11.
COLUMN AND TABLE HARDWARE ASSEMBLY To minimize crank handle backlash, tighten the support lock, rotate the elevation worm shaft clockwise, assemble the crank tightly against the table support and tighten setscrew. 1. Position base on the floor. Remove and discard protective covering. 2. Remove and discard the protective sleeve from the column. 11.Check column collar for proper adjustment. 3. Place column assembly on the base. 12.Collar should not be aligned on the column. 4.
INSTALLING THE TABLE ASSEMBLY 1. Loosen the support lock. 6. Install the setscrews in the holes on the right side of the head assembly. 7. Using a 5mm “L” hex wrench (located in the loose parts box) securely tighten the setscrews. 2. Raise the table support, by turning the table crank clockwise, until working height is attained. 3. Tighten the support lock. FIGURE 6. INSTALLING THE HEAD ASSEMBLY 4. Remove and discard the protective covering from the table assembly. INSTALLING BELT GUARD KNOB 5.
ADJUSTING THE DRIVE PULLEYS The drive pulleys on the spindle shaft and the motor shaft may loosen during shipment. It is crucial that these pulleys are the same height on their respective shafts. Failure to square these pulleys could result in premature belt wear or damage to the motor and spindle bearings or both. 1. Lay a straightedge across the tops of the three pulleys. If properly adjusted, they should all touch the straightedge. 6.
INSTALLING THE DRILL CHUCK SQUARING THE WORKTABLE The slightest piece of dirt or debris on either the arbor shaft or the drill check can cause the shaft to wobble. Should the drill check wobble, the drilling operation will not be smooth and the added tension could cause the cutting tool to break sending pieces of metal flaying in many directions. Failure to follow this step could lead to severe damage to the drill press and possibly severe injury to the operator.
OPERATING THE DRILL PRESS The drill press is extremely top-heavy. For this reason, it is recommended that the drill press be mounted to the work shop floor. The drill press MUST be mounted on a level floor. Use shims to adjust the mounting to ensure it is level. The drill press should also be mounted so that there is adequate clearance completely around it. Failure to follow this WARNING could result in damage to the drill press, severe injury, or even death to the operator.
4. Turn the adjustment sleeve on the drill chuck counterclockwise to open the jaws and clockwise to close them. ADJUSTING THE TABLE HEIGHT Turn the drill press ON/OFF switch to the OFF position and disconnect the AC power to prevent drill press from accidentally turning on. 5. Insert a drill bit into the drill chuck. Tighten the jaws around the drill bit by turning the adjustment key. Insert the chuck key into each hole on the drill chuck to tighten each jaw securely against the drill bit. 1.
4. Using an adjustable wrench or a 24mm socket, tighten the table bevel lock. SETTING THE DRILLING DEPTH ADJUSTMENT 5. Using a 3mm hex wrench, tighten the setscrew beneath the table bevel lock. 6. Apply the AC power and turn the ON/OFF switch to the “ON” position. Operate the drill press to ensure the worktable is properly adjusted. Turn the drill press ON/OFF switch to the OFF position and disconnect the AC power to prevent drill press from accidentally turning on.
4. Turn the housing counterclockwise to increase the tension or clockwise to decrease the tension. 5. Turn the inside nut until it contacts the spring housing. Back the nut off 1/4 turn. 6. Tighten the outside nut against the inside nut to hold the housing in place. DRILLING THROUGH WOOD: 1. Position the workpiece so that the hole to be drilled is over the center hole on the worktable. 2. Place a piece of scrap material under the workpiece to prevent “splintering” on the bottom side of the workpiece. 3.
When drilling metal, it is a good practice to keep the workpiece lubricated. This prevents galling and eventual seizing of the drill bit. Some drill bit models have accessories that automatically lubricate the metal workpiece. Call Alltrade Customer Service at 1-800-590-3723 to see if a lubricating accessory is available for this particular drill press. 6. Slowly reverse the feed handles until the drill bit has been cleanly removed from the workpiece. 7.
REPLACING LASER BATTERIES The laser runs on two AAA batteries which are located beneath the “ON/OFF” switch. When the laser light begins to dim, change both batteries. NEVER mix old batteries with new. TO CHANGE LASER BATTERIES: 1. Open battery compartment cover. 2. Make sure batteries are correctly positioned according to the positive/negative markings on the compartment. 3. Close cover.
TROUBLESHOOTING To avoid any accidental starting of the Drill Press, turn the switch to the “OFF” position, remove the safety key, and unplug the tool from the AC power source. Should the motor fail to run, for any reason, call Alltrade Customer Service. ACCESSORIES Optional accessories for the drill press can include wire-brush wheels that can be used for cleaning and layered cloth wheels that can be used for polishing and buffing.
2 YEAR LIMITED HOME USE WARRANTY Express and Exclusive Limited Home Use Warranty to Original Retail Buyer Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail purchaser of the accompanying KAWASAKI™ portable power tool and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of two years from original date of purchase.
Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS.