TM VERSA REMOTE FULL FEATURED REMOTE CONTROL SYSTEM OPERATIONS AND INSTALLATION MANUAL 3B0181CJ.
i VERSA REMOTE INDEX Description ................................................................... 1-3 Installation ................................................................... 7 Before applying power ..................................................... 7 Transmitter and Receiver ID Code Programming ...................... 7-8 Wiring chart.................................................................. 9-11 Routine Maintenance .......................................................
VERSA REMOTE DESCRIPTION: KAR-TECH's VERSA REMOTE is a state of the art microprocessor based Radio Frequency (RF) and Controller Area Network (CAN) remote control system designed to provide the machine operator with the ability to remotely operate equipment. The machine operator is still required to follow OSHA and other applicable standards when operating the equipment.
VERSA REMOTE be left on charge for a long period of time and should be discharged periodically. A complete charge can be achieved in 8 hour. To save battery life, the transmitter is designed with an auto shut down feature. This feature turns transmitter off when none of the switches or buttons is used for specified period. To turn transmitter on again, toggle the power switch to off, then on position. The transmitter is also able to communicate with the receiver via CAN (Controller Area Network) protocol.
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VERSA REMOTE INSTALLATION: each mating pin terminal. 1.Refer to the wiring chart for wiring connections. 3.Read the rest of this manual. 2.The receiver should be mounted on shock absorbing mounts. The receiver is best mounted in a protected location. 3.When installing the unit, the main power should run from the battery, through a 20 amps fast blow fuse, to a power switch or relay; then into the receiver unit.
VERSA REMOTE connector must be removed after programming ID code is set to prevent from reprogramming ID codes.
VERSA REMOTE WIRING CHART RECEIVER WIRING CONNECTOR P1: DEUTSCH 40 PIN PIN# FUNCTION 1 +12V BATTERY POWER 2 POWER TO PENDANT 3 NO CONNECTION 4 NO CONNECTION 5 NO CONNECTION 6 NO CONNECTION 7 NO CONNECTION 8 NO CONNECTION 9 NO CONNECTION 10 NO CONNECTION 11 LOWER BOOM RAISE OUTPUT 12 NO CONNECTION 13 RF ID PROGRAMMING PIN 14 SOURCE LOWER OUTPUT 15 NO CONNECTION 16 SOURCE RAISE OUTPUT 17 NO CONNECTION 18 UNLOADER VALVE OUTPUT 19 NO CONNECTION 20 E-STOP OUTPUT 21 NO CONNECTION 22 SPARE ON/OFF OUTPUT 23 NO CON
VERSA REMOTE CONNECTOR P2: DEUTSCH 24 PIN PIN# FUNCTION 1 NO CONNECTION 2 NO CONNECTION 3 NO CONNECTION 4 NO CONNECTION 5 NO CONNECTION 6 NO CONNECTION 7 NO CONNECTION 8 NO CONNECTION 9 NO CONNECTION 10 NO CONNECTION 11 NO CONNECTION 12 NO CONNECTION 13 NO CONNECTION 14 NO CONNECTION 15 NO CONNECTION 16 UPPER BOOM RETRACT OUTPUT 17 UPPER BOOM EXTEND OUTPUT 18 PWM/PROPORTIONAL OUTPUT 19 PTO OUTPUT 20 NO CONNECTION 21 NO CONNECTION 22 NO CONNECTION 23 NO CONNECTION 24 NO CONNECTION SYSTEM EXTENSION MODULE WI
VERSA REMOTE REMOTE TRANSMITTER STATION WIRING CONNECTOR: CXC3102A14S-5P-300 PIN# FUNCTION A POWER B GROUND C CAN COMMUNICATIONS TO RECEIVER (HIGH) D CAN COMMUNICATIONS TO RECEVIER (LOW) E CABLE SHIELD (GROUND) WIRED PENDANT STATION WIRING CONNECTOR: DEUTSCH HDP26-24-23SN PIN# FUNCTION A POWER IN(+12 VDC) B S/S AXLE RETRACT C S/S AXLE EXTEND D C/S AXLE RETRACT E C/S AXLE EXTEND F DETECTOR RAISE G DETECTOR LOWER H SOURCE RAISE J SOURCE LOWER K KNUCKLE UNFOLD L KNUCKLE FOLD M ROTATE CCW N ROTATE CW O UPPER
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VERSA REMOTE ROUTINE MAINTENANCE: 1. Clean transmitter and receiver regularly with a damp cloth and mild detergent. 2. Periodically check receiver antenna for tightness. 3. Inspect electrical wiring for wear points or other damage. Repair as required. 4. Inspect all connections for looseness or corrosion. Tighten and/or "seal" as necessary.
14 VERSA REMOTE TROUBLE SHOOTING CHART PROBLEM 1. No operation of all functions when a function switch is activated. SOLUTION 1. Check to see if the selector switch is in the proper position. 2. Check that transmitter power is on. 3. Check that receiver power switch is on. 4. Check vehicle wiring for power into the system. 5. Check LED status display for system status. 6. Check for proper grounding of vehicle's electrical circuit. 7. Check vehicle's hydraulic system 2.
VERSA REMOTE ERROR CODE CHART EC01 EC02 EC03 EC04 EC05 EC06 EC07 EC08 EC09 EC10 EC11 EC12 EC13 EC14 EC15 EC16 EC17 EC18 EC19 EC20 EC21 EC22 EC23 - NO SIGNAL FROM PENDANT OR PENDANT POWER OFF SHORT OR OPEN CONNECTION ON SOURCE LOWER OUTPUT SHORT OR OPEN CONNECTION ON SOURCE RAISE OUTPUT SHORT OR OPEN CONNECTION ON C/S AXLE DOWN OUTPUT SHORT OR OPEN CONNECTION ON C/S AXLE UP OUTPUT SHORT OR OPEN CONNECTION ON S/S AXLE DOWN OUTPUT SHORT OR OPEN CONNECTION ON S/S AXLE UP OUTPUT SHORT OR OPEN CONNECTION ON D
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VERSA REMOTE 17 SPECIFICATIONS TRANSMITTER Power supply ....................................................... 9.6 Volt Rechargeable, NIMH battery. Operating temperature - Radio ............................................ -30˚C to +70˚C Storage temperature........................................................ -40˚C to +100˚C Frequency ......................................................................... 902-928 MHz Transmit power ...................................................................
VERSA REMOTE 18 There are no user-serviceable parts inside the Transmitter or the Receiver. Return the units to the KAR-TECH for service. Note: For operation with negative ground vehicles only. WARNING: The KAR-TECH VERSA REMOTE must be operated in compliance with all applicable safety regulations, rules, and practices. Failure to follow required safety practices may result in death or serious injury.
VERSA REMOTE 19 INSTRUCTION TO THE USER: This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
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