79 Series Multi-housing Lock INSTALLATION GUIDE 79 Series Multi-housing Lock ASM, ESM, ASM Auto Deadbolt Mortises & Cylindrical Models 2 3/ 8" and 2 3/ 4" Backset PK3561
Table of Contents 1. Introduction and Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Checklist and Exploded Views 2.1. Parts and Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2. ASM/ESM 79M Standard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3. ASM/ESM 79T Toggle Mode . . . . . . . .
1 • Introduction and Disclaimers ! Please read and follow all directions carefully. Target Audience These instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices and competent to perform the steps described. Kaba Lodging Systems is not responsible for damage or malfunction due to incorrect installation however arising.
2 • Checklist and Exploded Views 2.
2.2 ASM, ESM, 79M Standard Mode (For Cylindrical, see Appendix B) E S D B N J I F A G L J K C H C1 B1 A1 D1 E1 Notes: D: American Standard Mortise illustrated.
2.3 ASM, ESM, 79T Toggle Mode (For Cylindrical, see Appendix B) E2 S H1 W1 B2 W2 D N J I F A N1 G L J K C H C1 B3 A1 D1 E1 Notes: D: American Standard Mortise illustrated.
2.4 Autodeadbolt; ASM Inside Trim Assembly for 79T (Toggle Mode) (for 79M standard mode with Autodeadbolt; ASM Office and ASM/ESM Storeroom models, use parts (M) as shown in Appendix A2) NOTE: T he inside trim assembly (E) for ASM and ADB on 79T models includes the parts (M) as shown below. Position of stopper M2 is very important M2 M2 Autodeadbolt Right Hand Autodeadbolt Left Hand ASM Right & Left Hand 2.5 Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode see Appendix B 2.
3 • Installation of Standard ASM OR ESM Models 3.1 Check the Mortise Handing Compare the mortise with the diagram below. If the mortise is the correct handing for the door, continue with step 3.2. i Refer to Appendix A.1 to change the handing of a field-reversible mortise.
3.2 Install the Strike 1. Align the paper template on the door frame at the desired handle height ( ), and along the vertical center line of the mortise (CL), which is also the center line of the door edge, allowing for any bumpers on the door frame. ! 4. Position the strike against the doorframe and align it with the mounting screw holes. Trace the outline of the strike. Respect applicable building codes regarding handle height.
3.3 Install the Mortise If the door has a 3º bevel, fold and align the dashed line marked “H" on the template with the higher-beveled edge of the door and mark the lock holes on that side of the door. Repeat on the side with the lower-beveled edge using the dashed line marked “L". Remove the template. If using the installation jig to prepare the door, refer to the instructions provided with the jig, then proceed with step 6 below. i 1.
3.4 Install the Outside Housing and Inside Trim Assembly for 79 Series (for 79 with Mechanical Override, see page 15) A- For Mortise W1 (Toggle mode only) 5. On the inside trim assembly turn the lever to the correct horizontal rest position for the handing of the door. Install the tension spring (L) between the handle (H) and the post (P). H1 ! 1.Install the gasket (N) (if required) on the outside housing prior to assembly, aligning the notch in the gasket with the battery compartment.
3.5 Reversing the Outside Lever (for Series without Mechanical Override) 6. Assemble the lever on the outside housing, in the horizontal rest position appropriate to the handing of the door. Simply push the lever onto the tube until it clicks in place. If more force is required, use a rubber mallet. Test the attachment of the handle by pulling smartly on it. (For locks with mechanical override, see p.15) The lever is field reversible.
4 • Lock Testing ! For mechanical override testing , see Step 8 Page 19 Electronics and Card Reader: Caution! Perform the following procedures in order, with the door OPEN unless otherwise indicated. Test the lock’s response to keycards: a Test keycard, a Grand Master keycard, and an Emergency keycard. Present card to reader. Inside Lever: Turn the inside lever downward. The latch bolt retracts fully.
B. Privacy Function: Lockout of Keycards Deadbolt Deactivation: Turn the thumbturn to the horizontal position for privacy. (On autodeadbolt models press and hold the auxiliary latch (X) to extend the deadbolt, then turn the thumbturn for privacy. On storeroom locks, skip this test.) A. Deadbolt Deactivation by Thumbturn While standing inside the room, close the door, and then turn the thumbturn to extend the deadbolt. (If the lock has an autodeadbolt mortise go to step B below).
number of times lock electronic overrides can be performed with the M-Unit before resynchronization Click on the HotSync icon and you will receive a message that the HotSync is in progress Select unit(s) from list that appears when you click on the tree at right Return to the main screen by clicking on the Applications icon STEP 4 - P rogram Infrared Programming Module (IPM) Click on Save The folder to hold your files to transfer to the locks, is called ATLAS M-Unit and is located in the Main folder f
6 • I nstallation of Mechanical Override Model Parts and Tools List Tools Required: Cylinder (J, provided with lock) or equivalent (T) Small flat scewdriver (less that 1/8") (N) Diagram of lock: (A) (B) (C) (D) (A) Lock housing Inside drive hub Nylon washer Spring washer (E) (F) (G) (H) Drive tube Lever catch Countersink Lever handle Front (I) (J) (K) (L) Cap Cylinder Cylinder plug Override shaft (G) Back (H) (I) (B) (C) (D) (E) (J) (F) Facing view of drive tube: (E) (K) (E) (E) (L) (F)
1. Upon unpacking, lock housing with mechanical override should look like the diagram below with: (M) The small indents on the cross of the override shaft in line Horizontally (C) The nylon washer and the spring washer on the drive tube (F) The lever catch in the out position (J) Cylinder and 2 keys for 79M keyed different only included in the hardware bag i Important: Assemble the lever, cylinder and lock components before affixing the entire unit to the door. (M) (F) (L) (C) (E) (J) (N) 2.
4. Steps to attach the lever handle to the lock housing *NOTE: the position of the key is very important 3. Preparing the lever handle and cylinder for installation NOTE: For locks with Best Removable core, skip steps a,b & c below. Assemble Best core and adaptors as per instructions F5, F6 & F7 on page 21. Then follow step 4 of this page. Step to attach the lever handle to the lock housing.
5. Attaching the Lever Handle to the Lock (with the key as shown in Fig. 6 & Fig. 7) 7. Fit the lever handle (H) onto the drive tube (E) see page 15. It should rest approximately 1/16" from the body of the housing. If not, wiggle and jiggle key (N) to align cylinder (J) with override shaft (L)(See Fig.
6. Verify the attachment of the lever handle ! 8. T est the mechanical override function (Complete all tests in Section 4, pages 12 & 13 after lock is assembled on the door) Very Important: To verify that the lever handle has been correctly attached to the housing: ! * This test can only be performed when the lock is not affixed to the door. 10. Remove key (N) 16. Without using the key (N), turn the lever handle (H) clockwise (for Right-handed locks) or counter-clockwise (for Lefthanded locks).
10. How to change lock cylinders Test the Mechanical Override Function (continued) ! 24. Remove the cap (I) from the lever handle (H) (see step 23, Fig. 16). Verify the functionality of the override after the lock is installed on the door: (Door must be opened) 25. Insert key (N). 26. Turn the key (N) clockwise until it stops. 19. With the door open, insert key (N) in cylinder (J) and turn it clockwise until it stops. 27. Release key (N). 28.
How to change lock cylinders (continued) ! 31. Re-insert the cylinder plug (K) (Fig. 19) Fig. 19 ! Note: The lever handle must stay in the horizontal position when turning the key (do not try to turn the key while turning the handle) or the override mechanism will not work. ! Important: Always keep the door open while installing and verifying the functionality of the 79 Series lock with the keycard or key override. Do not close the door until you are certain that you have installed the unit correctly.
11. The Recodable Cylinder with 3 different keys ! Fig. 22 Important: Read the following instructions before using any of the 3 keys supplied The 79M with a recodable cylinder can be operated with three different keys. The keys are numbered 1, 2 & 3, and each key is labeled and supplied in a separate plastic bag. It is very important to use them in order. Right-handed lock Left-handed lock * Always read the label instructions on the label before using a key.
APPENDIX A.1 • Reversing the Mortise Handing A.1.1 Reversible ASM For Autodeadbolt ASM, rotate hub (H) until the deadbolt (D) is fully retracted. The deadbolt will extend approx. 1/16" from the mortise case. 1. Remove the mortise faceplate. Remove screw (V) and lock washer (W) if applicable and place the mortise on a flat surface for the following steps. H 1/16" D V W Only apply to mortise no deadbolt, auto-deadbolt and armed automatic deadbolt (if applicable) Hold deadbolt (D) gently.
A.1.1 Reversible ASM (continued) 4. Pull out the latch bolt (L), until it just clears the front plate. (Note: If you remove the bolt completely, you must turn it 90° to re-insert it.) 3. Push in the latch bolt (L) to the middle of its stroke, and hold it there. ( Continue Step 1 and 2) Lock Position 1 Unlock Position 2 L 180° L L Use a small screwdriver to lift unlock mechanism. Push in the latchbolt to the end of the stroke, and hold it there. Rotate the latch bolt (L) 180°.
5. Release the latch bolt (L). Position the latch bolt so that the bottom tooth of the anti-friction latch (F) remains inside the mortise case as shown. ! 7. Assemble back screw (V) and lock washer (W) if applicable. The screw (V) must be tightened. IMPORTANT: Screw (V) must not touch the back wall of mortise cut-out on the door If the tooth of (F) is outside the mortise, you will not be able to re-assemble the faceplate on the mortise. 8. The mortise should look like the diagram below.
A.1.2 Reversible ESM 3. Using a small screwdriver, slide up the locking pin (P). Pull out the latch bolt (L) and rotate it 180°. 1. Remove the mortise faceplate, and place the mortise on a flat surface for the following steps. P 2. Retract deadbolt (D) as shown by turning the hub (H) with a small screwdriver, then push in the latch bolt (L) to the end of its stroke. 180° H D 4. Re-insert the rotated latch bolt (L) until it stops. Push down pin (P) to lock the latch bolt in the mortise.
5. Push in the latch bolt (L) to the end of its stroke. L Release the latch bolt (L) while positioning anti-friction latch (F) so that it will remain inside the mortise. Ensure the bottom tooth of the anti-friction latch (F) remains inside the mortise case as shown. F (tooth) mortise L bottom view L F ! If the bottom tooth of (F) is outside the mortise, you will NOT be able to re-assemble the faceplate on the mortise.
APPENDIX A.2 • A dditional steps for Autodeadbolt ASM for 79M Standard mode only Do the following INSTEAD OF page 10, step 5: Place 3 spacers (S) on the door (for recent models only). For 79T Toggle mode, connect switch cable (W2) to outside housing cable(W1). Place the inside trim assembly with thumbturn "T" in position shown below, on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever.
APPENDIX A.3 • A dditional steps for ASM Office for 79M Standard mode Only Do the following BEFORE placing the inside trim assembly on the door (page 9, step 5): Install only parts (M3 and M4) as shown, on the inside trim assembly. Install M3 onto M4, then slide both parts onto the thumbturn. APPENDIX A.
APPENDIX B • Installing Cylindrical Models 2 3/8" & 2 3/4" Backset B.1 Install the Strike Follow the same steps as for a mortise model strike (see page 8, all steps in section 3.2). Note that the handle height is aligned with the center of the strike. ! For cylindrical latch models, ensure the dead-locking pin will stop against the strike when the door is closed (see figure).
B.3 Install the Cylindrical Unit Depending on the kind of Spacers shipped with the lock assembled in the factory for 1 3/4" door thickness, choose door thickness Table 1 or door thickness Table 2 to prepare the attachement plate and cylindrical drive unit for the door thickness other than 1 3/4" ! HANDING Fig.1 It is very important to assemble the spacers in position shown. 1. Lock with 3 DIFFERENT SPACERS (see fig.
B.3 Install the Cylindrical Unit (con’t) Put the thumbturn in the vertical position as shown on page 34 so that the arrow (A) on the disc points UP. 2. Insert the cylindrical unit from the outside of the door toward the inside, so that it engages the latch as shown. This operation is to be done at B.5 step 3. D (outside) A P V W cylindrical unit or Inside Trim assembly for cylindrical 79T Toggle F mode use the inside trim assembly shown on page 6. latch B.
B.5 Install Outside Housing and Trim Assembly for Cylindrical 1. Insert the slotted end of the square spindle (G) into the outside lever hub until it locks, at an angle of 45º. (The spindle can be removed by pulling on it, if oriented incorrectly.) Square Spindle Position correct incorrect 2. Insert the thumbturn spindle (F) in the upper hub of the outside housing. (It will clip in place.) 3. Assemble gasket onto the outside housing. Assemble cylindrical plate assembly onto the outside housing. 4.
6. Put the thumbturn (T) in a vertical position as shown below. Assemble 3 spacers (S) on the door (for recent models only). For 79T Toggle mode connect (W2) to (W1) and push both connectors and all excess of wire in hole (H1). Place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. Fasten to the outside housing using the three 1/8" hex drive mounting screws (I). Install the screws without tightening.
Note for customers: Statement according to FCC part 15.105 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE 36
Technical Support: 1.800.906.4526 Customer Service: T: 1.877.468.3555 F: 514.735.6589 General Information: www.ilcolodging.com Online Consumable Orders: www.keycard.com To access all of our easy steps, please visit our Support Website: http://connect.kabalodging.com Printed in Canada PK3561_10_09 Kaba Ilco Inc. 7301 Boul.
