PS-800 Panel operation INSTRUCTION MANUAL
Contents CHAPTER I INTRODUCTION TO CONTROL SYSTEM ......................................................... 1 OVERVIEW ............................................................................................................................................................................................................. 1 FUNCTIONAL DESCRIPTION ............................................................................................................................................................
INTRODUCTION TO USER SETTING PARAMETERS..................................................................................................................49 CHAPTER VII MACHINE PARAM .............................................................................................61 MACHINE PARAM INTERFACE ...................................................................................................................................................................
Chapter I Introduction to Control System Overview Thank you very much for using the automatic template sewing machine control system of our company! This system can match with the various types of template machine, satisfying different sewing requirements with satisfactory sewing effect for all sorts of cloth! Before using, please read the Instruction carefully to ensure the correct use of this system. Please keep the instruction appropriately in order to check at any time.
Support step-by-step, closed loop step-by-step, brushless DC, servo drive, using smooth curve for speed governing, smooth operation Compact mechanical structure, good rigidity, high sewing position precision, low noise (4) The upper computer graphics editing software is easy to use Such files in dxf, dst, dsb, ai, plt, edi, tzf format that are generated by software such as Autocad, Coredraw are easily converted into processing files The software has comprehensive graphics editing functions, support
Some parts inside the case have high pressure; after the system is powered on, please do not open the case cover, in order to avoid accidental injury. Please do not pile up sundry around the control box, and in the process of using; remove dust on the surface of control box and the filter regularly, so as to keep good ventilation for the system, which is good for heat dissipation.
as electric leakage, over voltage, insulation, etc., please make sure the electronic control with reliable grounding The grounding resistance should be less than 100 ohms, conductor length within 20 meters, conductor cross-sectional area greater than 1.
Chapter II Description of Main Interface System Power-up Upon system power-up, the HMI displays the boot screen, when the spindle will automatically rotate for testing and reset other parts. The reset action is related to power-up reset parameters setup. Main Interface of Processing Display Instruction for Main Interface of Processing The main interface of processing is automatically activated after the display of boot logo.
locked up, other processing files can't be chosen, when icon will appear in the preview area. Click once to lock, and click again to unlock. Note: Automatic template recognition will work only in the locked state of "lock file". The recognized template is displayed in the "prompt message area", and the corresponding numbered file will be automatically selected.
the previous continuous curve. Return without load means the spindle remains stationary while XY axes move. This key is used to preview the designated needle location or start the processing from the designated needle location. :"Segment fast forward" key,Manually move forward to the starting point of next continuous curve, when the spindle remains stationary.
:"Manual press frame up/down" key, Press the key to switch between lifting and pressing of press frame. :"Manual press foot up/down" key, Press the key to switch between lifting and pressing of press foot. :"Press foot thread clamp” setup key, Set press foot height or thread clamp strength. Note: This function is not available unless the press foot type is set to motorized press foot in parameter software. :"Next interface” key, Press the key to get into test interface.
prohibited. : Shhow current rotational speed s of spindle. : Shhow current angle of sppindle (0-999). : Set the winnding speed of spindle. Spindle REV V” key: Preess the key, when the sp pindle startss to reverse and move slowly. s : “S : “S Spindle FW WD” key: Preess the key,, when the spindle s startts to rotate fforward slow wly. : “N Needle rod up/down” u k Press thhe key to sw key: witch betweeen upper possition (the highest h pointt of needle) and a lower position p (thee lowest point of need)..
:To reduce or ennlarge the current c grap phics as a whhole, the wiidth and len ngth are the actual widthh and lengthh of the redduced or enlarged graph hics. : Foor the beginnning or endd of each line segmentt of the currrent figure, the changee depends onn the stitch length of needles increaases or decrreases.It meeanis to incrrease if the value v is greater thann 0, and vice versa. : Modify M the leength of thee stitching needle n of thee current figgure.
Display of the angular position of spindle Direction key: The frame can be moved in 8 directions X/Y/Z coordinates display Key depression speed switchover; 3 speeds are available Shafts 1, 2 and 3 coordinates display Key functions in the manual frame movement interface are described as follows: , , : “Frame movement speed switching” key,Click to switch among low, medium and high speeds. Correspond to patterning speeds 1, 2 and 3 in “user parameters”. : 8 direction keys,Move in X and Y directions.
Click , when the coordinates of head 1 become the coordinates employed in . Set the values of heads 2 and 3 in relation to head 1 below, and will change correspondingly; click OK to save the settings. : “Needle rod up/down” key,Press the key to switch between upper position (the highest point of needle) and lower position (the lowest point of need). :"Return" key,Press the key to return to the previous operation interface.
Reason for reference point setup:When the processing file generated through the software in upper computer is imported into the memory and previewed for the first time, the system puts the file at the center of the processing range (click the “Processing file preview area” to switch the display mode), and writes this position information into processing file.
to reference point 2, when the upper left corner of interface indicates "set up the second reference point". Click direction keys to move the frame so that reference point 2 coincides with the position of template B. To return to re-set reference point 1, click key to switch to reference point 1 for setup. 3) Click to finish the setup of reference point 2, when the system automatically returns to the main interface of processing.
Total number of files completed by today: The number on the left indicates the total number of processing times accumulated on that day. The number on the right indicate the cumulative number of processing times on the day of the current figure. Click "Clear" to clear the total number of processing times of the current graphics and the number of file processing times. Use length of bobbin thread(mm): Refers to the length of the baseline that has been used up.
File management: Manage, import and export the files in memory and USB flash disk. File edition: Create new sewing graphs or edit & modify original graphs. Parameter file: Write parameters into the system, and export system parameters in the form of file; the transfer of files between memory and USB flash disk, etc. User parameters: The parameters frequently used by user; parameters are adjusted based on processing requirements to realize convenient processing and improve processing efficiency.
Chapter III File Management File management is performed to import, export and delete files in USB flash disk and memory. The system only recognizes the processing files with extensions .SLW. Processing files are created with PC graph edition software delivered with machine or through file capture.
If the recognition r is by “file number”, n it means m the processing p f is matchhed by scann file ning barcodee with scanneer. Method of o binding processing p fiile to barcod de: Click thiis key after sselecting thee processingg file, enter thhe desired barcode b valuue into the pop-up p “Barrcode” winddow, and click OK to reeturn. At this point, the set barcode is i displayedd on the grapph.
parameter file, the files and folders in .xhp format under root directory of USB flash disk will be displayed by default. Support multi-level folder operation; it is recommended that folders be used for classification management where there are a lot of files. Click to select a file, when the selected file turns red; the selected file shall be handled as needed.
Chapter IV File Editing File capture (patterning) is used to create new processing files, or to add sewing paths, etc. to existing processing files. Where it's necessary to create complex and accurate graphs, the included sewing control software is recommended for better results. Main Interface of File Editing Press key in the main menu interface to enter the main interface of file editing as shown in the figure: : Create new capture file.
After entering the name, press or to enter graph capture interface as shown in the figure below: The function keys of capture interface are as follows: "PX", "PY": Indicate the X and Y coordinates of current cursor point with respect to the previous capture point. "AX", "AY": Indicate the coordinates of current cursor point with respect to the absolute origin. : The distance between stitches in sewing settings; the default is 3.0mm, while the range is 1~50mm.
: "Multi-Graph "key. Press the key to get into multiple sewing settings. : Single needle acquisition key, acquisition needle length, the maximum length is not more than 12.7 mm. : "Idle capture" key. Press the key once; when the background turns yellow, the current capture segment is idle. It is displayed with dotted line. : Press the key once, when the background turns yellow, the current capture segment is straight line.
: "Curve generation" key.When polyline segment and curve are captured, press the key to finish the capture of current segment. : "Capture" key. Press the key to determine the current cursor location or finish the capture of current segment. If some areas of the generated graphs go beyond the processing range, they can't be generated. :"Save file" key.Press the key to save the current capture file. The saved file can be displayed directly in the preview area of main interface.
Single needle acquisiti a on Depress the key in maiin interface of file captture, when the t key backkground turrns yellow, which meanns the captuure of currennt segment is in line seegment modde as shownn in the figurre: Takingg the lengthh of one neeedle per acquuisition as a line segmeent, the maxximum leng gth is 12.7 mm, and thhe acquisitioon of more than t 12.7 mm m is invalid d. Please reffer to PX, P PY value op peration in the upper riight corner.
In the case of straaight line caapture, two points p generate a segm ment of straigght line. The abbsolute origgin or the ennd point of previous p cap pture segmeent is the firrst point of straight linee capture. Preess the key to move cursor to desirred position n, and press keyy to generatte straight line.
In the case of polyline segment capture, up to 127 consecutive points can be handled, and the line segment will be generated by two points determining straight line. The absolute origin or the end point of previous capture segment is the first point of polyline segment capture. Press the key to move cursor to desired position, press key to identify the capture point, and move for several times to determine capture points; upon completion, press key to generate the polyline segment linking the points up.
point being the end point of arc. The absolute origin or the end point of previous capture segment is the first point of arc capture. Press the key to move cursor to desired position, and press key to identify the arc height reference point; press key to move to the desired position, and press key to determine the end point of arc to generate the arc.
Where accurate circle is needed, it is recommended that the distance between the first and second points should be the diameter of circle; the third point should be in the perpendicular bisector of the diameter line determined by the first and second points, and its distance from the diameter line should be the radius of circle.
: State ON/OFF.Determine whether multi-curve sewing is employed or not for next capture. : Mode selection. There are two modes available for selection, i.e. internal shrinkage and external expansion. Internal shrinkage means the offset shrinkage at designated spacing based on capture graph; external expansion refers to the offset expansion at designated spacing based on capture graph. : Indicate the increased number of curves; the range of entry: 1~20.
Reinforcement Preset If current file capture segment requires start & end or overlap reinforcement sewing, press key to enter reinforcement setup interface as shown in the figure below. Upon completion of setup, the key must be depressed to put the settings into force. If the subsequent graphs require no reinforcement, you can click or set the value to 0, and press . Reinforcement mode selection: There are three reinforcement modes available, i.e. backstitch, shrinkage suture, and lambdoidal suture.
Closed graph reinforcement means to sew designated number of stitches forward after the end point (i.e. stitch start point) is reached, and then return to the stitch start point; overlapping reinforcement is performed between these two points. Closed graphs refer to enclosed graphs composed of circle, rectangle, and polygon whose start points are completely coincident with end points. Shrinkage suture: The stitch length is reduced based on the default stitch length for bar tacking sewing.
Function Code If it's necessary to add function code the latest completed capture segment during file capture, you can press key to enter function code setup interface as shown in the figure: 32
There are 25 function codes: :Set the IO number to be output and its high and low levels; when the function code is encountered, the corresponding IO outputs corresponding level. :Set the level for which the entered IO number should be detected. If the function code is encountered, subsequent operations shall be performed when the corresponding IO is at high or low level. :Set the delay time. The delay time that corresponds to the "single point" or "all points" function code.
:The "Z Axes speed" instruction temporarily changes the speed of Z axis. :"Rotate along the trajectory" command, "Cutting trajectory" is used for rotary cutting of cutter, and "Sewing trajectory" is used for rotary sewing of machine head. :The "Rotation Enabler" command temporarily closes or turns on the "Rotation along the Track" function. :Detection of the current frame pressing state, when the frame pressing is lifting state, stop working and error "frame pressing is not pressed down".
and click to get into the following interface: The graph is displayed in the form of needle points in this interface; select the position you want to edit (when a certain needle point turns red), when function codes can be added, edited, deleted and removed at the location of that needle point. When a function code is assigned to a certain point, that point will turn green. Click on this point, when the set function code appears on the right.
: Revoke key, back to the state before the last modification. : Delete the currently selected graph :Set the stitch length of graph to be handled (the stitch length ranges from 1 to 50) :Reverse the sewing process of the selected graph, that is to say, the stitching is performed in reverse order.
: There are three reinforcing modes: inverted joint, shrinkage joint and herringbone joint. See 4.12 for details. : Key to insert function code . See 4.13 for details. : According to the set number of rows and columns and spacing, the alignment graph is automatically copied. Represents the direction and arrangement of array graphics. In mode 1, the graph matrix is generated according to the set number of rows, row spacing, column number and column spacing.
: Click thhis key afteer selecting the t graph, when w all neeedle points are displayeed on the graph; the interface i is as follows: A certain needle point p can bee added, delleted, translated or channged.
the start point. (Closed graphics only) Change direction: Change the sewing direction of graph. Modify Base page as follows: Modify Base: Set the current selected pin point as the reference point of the graph, the reference point 1 as the reference point 1, the reference point 2 as the reference point 2, and the clearance reference point to clear all the reference points that have been set.
: The entire curve is presented in the form of many nodes so that the curve can be changed by adding, deleting and translating the nodes. Moreover, even the start point and the direction of the entire curve can be changed (the key operation mode is the same as needle point editing). The interface is as follows: :Copy the same curve with certain X and Y offset from the original curve. :Graph transformation.
This graph can be changed or edited by setting up parameters such as pan, stretch, scale, rotation, mirroring, increase/decrease, and shear. :Select the method and select the curve you want to edit through . :Undo the edition of the previous step. :Enter the processing sequence interface to view the processing sequence of graph. :Set the position of X and Y of the graph that will be selected for translation, and move the curve to that position.
After translation: :Select the graph to be handled, set the horizontal-to-vertical ratio of the curve, and click “OK”, when the graph will be stretched based on the set parameters. :The selected graph is scaled by the set graph ratio. :Make horizontal and vertical mirroring changes to the selected graph.
:Cut the selected graph at a set angle as shown below: Before cutting: The graph vertically sheared by 5 degrees: 43
: Choose to increase or decrease the graph by a number of millimeters at the start or end of the selected graph. Refer to in 2.2.2.
Chapter V Parameter File Parameters may vary depending on usage scenarios. The parameter file management interface is used to import and export parameter files, manage multiple parameter files, and select one of the parameters in memory as the parameter actually used in the system. Press key in the main menu interface to enter the memory parameter file interface as shown in the figure: The interface displays parameters files stored in the system.
: Return to the main page. :Copy one or more files from the memory into the root directory of USB flash disk. If a file exists with the same name in the USB flash disk, a message will appear reading “The file already exists,overwrite ?” Make the choice at the end. : Click to enter the “parameter file in USB flash disk” interface. The system will list the files and folders with extension .xhp, and support multi-level folder operations.
Chapter VI User Parameters User parameters are principally used by users. Parameters are adjusted based on processing requirements so as to realize convenient processing and improve processing efficiency. User Parameters Interface Press key in main menu interface to enter the user parameters interface as shown in the figure: Parameter classification description: Auto Process: Set the parameters of sheet pressing, thread cutting and foot pressing, etc. during automatic processing.
Grab line: Set the thread trimming and stitching start thread grab position parameters. Break Line detection: Set relevant parameters for break detection. Trim Setting: Set relevant parameters for trimming. Power-on Setting: Set the parameters that need to be initialized when the machine is powered on. Other Setting: Set parameters relating to cycle processing and interface display.
:The "Restore" key can be used to restore the pre-modification parameters before the set parameters are saved.
Automatic press for starting Yes/No Yes Yes/No No work Manual move axis front press "1"/"2" means that when the stitching is started, the first needle position is sewn for 1/2 Repeat the needle number Close/1/2/3 Close additional times before the sewing of next needle position. "Close" means the sewing is not repeated. Threads for loosening 0~255 0 0.000-4.000 0.000 0.000-4.000 0.
Start (rpm) Speed Speed of the second stitches Acceleration from standstill to maximum sewing speed requires 100-3000 600 up to 5 stages. Excessively high (rpm) acceleration may cause the Speed of the third stitches 100-3000 1000 initial stitches to be smaller.
or file capture. The speed that corresponds to Button of speed 2 (mm/min) 100-20000 1200 icon among the 8 direction keys. The speed that corresponds to Button of speed 3 (mm/min) 100-20000 2600 icon among the 8 direction keys. 0.000- XY moving speed of head 2 Head 2 speed (mm/s) 0.000 (e.g., for laser cutting) 2000.000 0.000- XY moving speed of head 3 Head 3 speed(mm/s) 0.000 (e.g., for laser cutting) 2000.
they are pressed down Normal/Speci Pedal operating sequence Normal al There are different operation modes for pedal switches of Pedal operating mode 1STA/1STB/1 STC/2ST/3ST 2ST different mechanical structures (with or without self-locking, etc.).
clamp "XY " means to return to the origin simultaneously; : "X XY /X Return origin mode priority/Y XY priority" means X axis returns to the origin first, and then Y axis priority returns thereto. Back to the origin of X and Y axes speed when 100-20000 100 returning to the origin speed(mm/min) X XY axis cushion during reset Axis/XY Axis/Y X Axis Axis/No Extension axis reset speed 1.0001.000 (mm/s) Press reset alarm prompt 2000.
lock/Ordinary cannot automatically bounce when depressed; "Ordinary" means the switch can automatically bounce when depressed.
statistics feature is enabled. Non-default bottom line IN1—IN7/ Bobbin counting mode detection device can select an Default Default input IO as the detection trigger signal. For special bottom line detection device, the error residual length Bottom line margin 0--600000 0 of the bottom line residual adjustment(mm) length is set. Trim catching position 0.0-200.0 0.0 0.0-200.0 0.0 Sewing start catching position Used to specify the output IO OUT1Laser output IO Nil state for a laser line segment.
sewing for the initial set stitch number Thread break is confirmed by Check threads of the broken 1-255 2 continuous detection of break at in effect the set stitch number Set the delay time and take Delay when broken threads 0.01-255.00 0.20 actions against break after (s) confirming thread break After the disconnection occurs, the corresponding output IO OUT1Broken line output IO Nil maintains a high level output for OUT12/Nil 1 second.
Setting forth/single Trim thread travel motor 1.0-100.0 1.0 Flat knife grip delay (ms) 1-350 1 Back a knife speed ratio 10-100 100 Angle/Delay Angle 0-999 850 Yes/No No Loose line start mode Loose line angle Knife section speed 0.000The first knife length 0.000 100.000 0.000- The knife first speed(mm/s) 0.000 100.000 The knife second 0.0000.000 speed(mm/s) 100.
Total cycle time; cycle Circular work time (min) 1-1440 1440 processing is stopped when time is up The interval between the completion of processing and Circular work gap(s) 0-20 2 the restart of processing during processing cycle Origin: The point where the XY axis coordinates are both 0 Right: Rightmost point of the Origin/Right/ Work end position Sewing Origin processing range Sewing P0S: The first sewing P0S/Default point of processing file Default: Stop after processing File Number: Barcode
screen to display working files and other information Middle/High/ ceVopirompt Close Low/Close After restarting the electricity, Enable Blackout Memory Yes/No Yes continue sewing progress before power failure, continue sewing.
Chapter VII Machine Param Mechanical parameters can meet the more complex requirements of users. Users can set mechanical motion attributes according to their own needs, but the premise is that it must be operated by mechanical assemblers. Machine Param Interface Press key in main menu interface to enter the machine param interface as shown in the figure: Description of parameter classification: Shaft Angle Setting: Input Port Setting: Out Port Setting: Enter IO polarity settings.
Button Polarity: Motor clip: XYZ axis key polarity, graphics mirror and spindle oil supply settings. Set up double motor clamping wire. Non-standard: Non-standard special purpose related settings. Rotate Setting: Settings of machine head rotation type. Taking the setting of shaft angle and pressing plate size as examples, the interface is as follows: : Spindle inversion key, the key spindle began to invert slowly. : Spindle forward key, the key spindle began to rotate slowly.
: When adjusting the offset-free reference point, the offset reference point should be set first. : According to the reference position, the reference-free offset position is automatically calculated and set. :Restore key, the parameters set can be restored by the restore key before they are saved.
Needle up position 0-999 0 Needle down position 0-999 0 Main axis stop time 0-20 10 Input Port Open/Clos Input 01--07 Setting Open Spindle backoff delay 0-20 milliseconds, inversion delay Input IO polarity settings are currently only used for input 03 (pause), other standby.
Setting Y+ limit 10-10000 10 Y- limit 0-10000 0 No datum offset X 5000.000 0.000 — No datum offset Y 5000.000 Spindle motor DIR Spindle encoder X-Axis motor DIR Y-Axis motor DIR Positive/ Positiv Negative e X polarity Y polarity ALL ; 95% ; Spdrate 90%; ALL 85%; 80%; 75%; Axis Run 70% Param Main motor type 1/2/3 1 Foot Travel 0-10000 0 Foot resolution 0-60000 0 65 Size in Negative Direction of Working Range Y Size in Negative Direction of Working Range Y.
Positive/ Positiv Negative e Positive/ Positiv Negative e 200-500 200 -6---6 0 0-5000 0 Foot polarity Foot Dir polarity M N X-Axis rigid Y-Axis rigid Automatic processing delay(ms) Foot down lifting delay(ms) Foot uplifting delay (ms) Plate operating delay (ms) Electromagnet foot dormancy time(s) Delay 0--300 0 (s) Setting Timeout stop 0-0 time(ms) Work enable input IO 1800000 0--7 0 66 When the solenoid foot is idle, it will automatically enter the dormant state after exceed
Only when the input IO is set at high level can the work be started. Turn this off when the value is 0. Start input detection Rise start angle Rise end angle 5-995 10 Drop start angle Drop end angle Foot follow 0.200- height(mm) 100.000 0.026 Foot Y-Axis rise start angle Follow repay Setting Y-Axis rise end angle repay – 300~ 0 Y-Axis drop start 300 angle repay Y-Axis drop end angle repay The descent start angle can be set to a Yes/No No Yes/No Yes 10--5000 0 limited extent.
Speed of the third 1400 inflection Speed of the forth 1500 inflection Speed of the fifth 1600 inflection Swing start angle 0-999 0 Return start angle 0-999 0 0.00Swing distance 0.00 360.00 Swing needle bar X polarity 正/反 Swing Swing needle bar Y Setting polarity 正 Axis 2 maximum travel(mm) 0.0000.000 Axis 3 maximum 10000.000 travel(mm) Add a special needle at the end of 0.0-1.0 0.0 At the end of sewing, sew one more stitch.
200.00000 Z Axis resolution 00 X Axis position 0.000— 0.000 Y Axis position 10000.
When the head 3 modes are punching modes, the parameters are valid, and the IO of the input detection of the punching device corresponds to the IO of the punching device. Input IO 0.000Delay(ms) 0.000 100.000 Start the output IO 0.000- ahead of time(mm) 8.000 Length of punching 0.000- bottom feed(mm) 50.000 0.000 0.000 0.000Total length of 2000000.0 0.000 punching bottoms 00 The Z axis is used as Yes/No Yes a shift line 0.000Shift line position 0.000 80.
manual "punching" operation. Rotate along the Yes/No No graph Automatically insert the instruction "rotate along the graphic track" and rotate when sewing. OUT1— Control the output IO of the Rotary up and down OUT12/ Nil rotating nose when rise or fall. IO Nil The duration of IO high level used Rotary up and down Rotate Setting 0.0-3000.0 0.0 for "spinning up and down IO". Yes/No No The lifting action is performed only at the beginning and end of the work.
Chapter VIII Assist Setting Auxiliary settings are used to test hardware input & output, network, time and system upgrade, etc. Assist Setting Interface Press key in main menu interface to enter the assist operation interface as shown in the figure: The key functions are described as follows: Input Test: Test if input port is normal. Out Test: Test if output port is normal. Network Setting: Set up wireless network and remote control, etc. Date Setting: Set the system time.
Chinese, Traditional Chinese, and English to be chosen from. System Upgrade: Used to upgrade the firmware version of motherboard and display screen. Drive Preview: Preview current, subdivision and other parameters of drive for each shaft. (Modification is not available on screen) Test Transfer: Used to test whether the communication between display screen and motherboard, and to view logs, etc. Input Test Used to test if the external input circuit is in good condition.
Test the corresponding output as needed. For trimming, wiping and relaxation electromagnet outputs, one click corresponds to an on/off cycle of equipment electromagnet; if the key is held, ON state will continue. Holding the key too long may result in overheating induced damage to electromagnet. For solenoid valve outputs such as press frame and press foot, one click corresponds to one motion cycle of cylinder, and another click will return the cylinder to its initial state. The OUT1, OUT2...
Network Settings Used to set up wireless network connection. Press key in assist operation interface to enter the network setup interface as shown in the figure: Device address: Show the unique address code of current device. The companion APP "Xing Huo IoT" can be used to scan the QR code address of this interface to add the device to the APP for device management. Server IP: Used to connect a server with a specified IP in LAN to perform LAN control & management.
: Click to enter the permission management interface. It is possible to add or delete the mobile login account of APP "Xing Huo IoT", and to set each account for accessing part or all of the dozens of functions of the device. Date Settings Used to set the system time (e.g., "year, month, day, hour, and minute") displayed in the upper right corner of the screen. Enter the administration password to get into the setup interface.
The time is displayed in a 24-hour system accurate to "second". : "Save" button,Click this key to save the set date and time. If the motherboard is equipped with a battery, the time is updated at next startup even if the power was turned off so as to ensure accurate time. Accurate time helps sewing better, and enables the accurate recording of the time of problem in alarm log, thereby facilitating troubleshooting and problem analysis.
established using upper computer parameters software. You have to enter "other passwords" in order to use file management, lock files, adjust the spindle speed in main interface, and delete processing statistics information. Period Unlock: When the stage locking machine is effective, the stage locking machine can be unlocked ahead of time.
System Upgrade Press key in assist operation interface to enter the system upgrade interface as shown in the figure: : Show current motherboard version information. "CS01" represents the type of system, and remains unchanged after upgrade; "029" represents the branch version number that can be changed through upgrade: It can be upgraded to a higher version or fall back to a lower version. : Display the current screen interface version information.
2) Insert the USB flash disk and enter the "System upgrade" page. 3) Select the desired type of upgrade: Mainboard ,Command or interface. 4) Find the upgrade file and select the file to be upgraded. 5) Click 、 or . 6) The prompt message reading "In the upgrade, do not power off!" pops up. Do not turn off the power until this prompt disappears; otherwise, you may need to return the product to its manufacturer for repair.
Solution: Check whether the connection wire between screen and electric control is in good condition, and restart. If the problem remains unsolved, the product should be returned to its manufacturer for troubleshooting. Driver Preview Display detailed parameters for each shaft of the system drive. The drive preview interface is as follows. Selection box: Select the drive parameter information to be viewed.
will appear on the left window. If the values of Total, Count, and Ok are the same or very close to each other (within a difference of 1%), it means the communication between screen and motherboard is normal. : Clear the test result on the left. : Click this key once, the running current of spindle will decrease, and the normal current can't be restored until the power is turned off and restarted. Used to test whether the spindle can function properly under no load. : The alarm log can be viewed.
Chapter IX Machine State When an operator finds any anomaly in equipment, the abnormal status of equipment can be reported to the LAN server through local area network to prompt technicians to perform maintenance; moreover, the current equipment status is displayed on the console in real time.
Appendix I: Information Prompt and Solutions 1. “Pressure box didn’t put down” Cause: The press frame was not dropped before resetting, processing, file capture and file modification Solution: Click to drop the frame. 2. “These is no reset” Solution: Click . 3. “X-axis drive open circuit” Cause: a. X-axis motor is not connected b. Loose motor interface Solution: Turn off the power and check the motor line for connection anomaly. 4.
absolute coordinates are beyond the processing range (if imported first into a machine with large processing range, the file will incorporate absolute coordinates and then be exported to a machine with small processing range) Solution: a. Reduce the size of processing file b. Import the processing file generated directly through upper computer. See Section 2.2.4. 7. “Opening state” Cause: Solution: The touch key on top panel is pressed, thus the top panel being open.
11. "Couldn’t find X zero signal” Cause: a. X motor direction error; b. X motor position sensor failure; c. Failure to move due to excessively large load in X direction of motor Solution: a. Enter the manual frame shift interface and test X motor rotation; b. Enter the "input test" interface, and manually trigger the position input signal to check if it can be detected c. Turn off the power and manually push press frame to check if the load is too large and gets stuck. 12.
c: Change X axis motor d: Change the motherboard 15. "Motor foot in fault” Cause: No motor limit signal is detected when motor press foot is reset Solution: Check motor press foot related base for looseness; check whether the z signal limit signal input changes in the input test interface; 16. "Head board cannot be connected” Cause: a. The connection between head board and control board is out of order b. Head board is damaged Solution: a.
Cause: No signal is detected at this input port Solution: Enter "input test" interface, and manually trigger the position input signal to check whether it can be detected 21.
Appendix II: Quick Start Guide (1) Start the machine Install the equipment and connect the power supply. Turn or press the power switch to start the machine. Get into the main interface of processing as described in Section 2.2.1 after the logo appears. Where bottom thread winding is needed, refer to Section 2.2.2. (2) Set up processing file Copy the .
2. If other information prompts are displayed, refer to Appendix I. 3. If the processing is repeated after processing, you have to click other buttons upon completion of one processing cycle and enter parameter setup interface to cancel cycle processing. FCC Statement This device complies with part 15 of the FCC Rules.