OPERATOR’S MANUAL INTELLIGENT SHOP AIR FILTRATION SYSTEM MODEL: ISF-1000 Baileigh Industrial Holdings LLC P.O. Box 531 Manitowoc, WI 54221-0531 Phone: 920.684.4990 Fax: 920.684.3944 Baileigh-Sales@jpwindustries.com REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc.
1.0 Important Safety Instructions When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS AIR FILTRATION UNIT. To reduce the risk of fire, electric shock, or injury: 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3.
22. To reduce risk of electric shock, do not expose filtration unit to water or rain. 23. Do not use in high humidity environments. Doing so may cause electric shock and/or decreased performance of the unit. 24. WARNING: Not suitable for use with solid-state speed controls. 25. Suitable for commercial or industrial use only.
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. Safety Instructions LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. DUST HAZARD Wear appropriate dust mask.
2.0 Table of Contents 1.0 Important Safety Instructions ................................................................................................ 1 Safety Instructions...................................................................................................................... 3 2.0 Table of Contents ................................................................................................................. 5 3.0 About This Manual .........................................................
3.0 About This Manual This manual is provided by Baileigh, covering the safe operation and maintenance procedures for a Baileigh Model ISF1000 Air Filtration System. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
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5.0 Specifications Table 1 Model No. ISF-1000 Stock No. 1231260 SPECIFICATION Motor: Motor type BLDC (Brushless Direct Current Motor) Horsepower 1/3HP Phase 3PH Electrical: Voltage 120V input, single phase only Frequency 60Hz Listed FLA (full load amps) 3.8 A Motor speed range 600~1,100 RPM Power cord SJT 18 AWG x 3C, 6 ft.
Table 1 (cont.) Filters: Outer Filter (stock # 708731) 5 Micron Replacement Electrostatic Out Filter (carton frame) Inner Filter (stock # 708733) 1 Micron Replacement Inner Filter Dimensions and Weight: 1 Overall Dimension (L x W x H/mm) 765 x 615 x 390 /mm Packing Dimension (L x W x H/mm) 830 x 688 x 490 /mm Packing Material Corrugated Box and Styrofoam Net Weight (lbs.) 33Ibs (15 kg) Gross Weight (lbs.) 41.
Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 6.0 Setup 6.1 Unpacking and Clean Up Inspect the Air Filtration Unit and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Air Filtration Unit is installed and running properly.
6.4 Installation 6.4.1 Overhead (ceiling) Overhead structure (often ceilings) must be capable of supporting the weight of the air filtration unit and absorbing any vibrations arising from the unit. Appropriate fasteners must be used to secure to the ceiling. Failure to comply may cause serious injury. Never mount to surfaces such as dry wall, false ceiling grids, etc. When overhead mounting such as a ceiling, make sure chain and ceiling hooks are properly rated for hanging this unit. Refer to figure 6-2.
7.0 Electrical Connections Electrical connections should be made by a qualified electrician in compliance with all relevant codes. Failure to comply may cause serious injury. The ISF-1000 Air Filtration System is prewired for single phase, 120V power. It is provided with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 7-1. It is recommended that the ISF-1000 be connected to a 15 amp circuit with a circuit breaker or fuse.
The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord must be used, make sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
8.0 Controls Functions 8.1 Control Panel Buttons B B B A A Figure 8-1 8.2 RF Remote Control B B Figure 8-2 POWER ON/OFF SWITCH – A The Power ON/OFF switch (Fig. 8-1, A) is a rocker switch on the control panel used to supply power to the ISF electronic controls and thus the full ISF. In the OFF position, AC power is disconnected from the electronics. The ISF unit will Not turn On. In the ON position, AC power is connected to the electronics.
Each press of the ON/OFF button (Fig. 8-1 and 8-2, B) cycles the ISF unit between STANDBY and ON. Pressing the ON/OFF button once: • ISF Unit goes to ON state. • The TIMER DISPLAY is blank. • The fan starts to run at speed 1. • The SPEED DISPLAY shows 1 bar for speed 1. • The FILTER DISPLAY will illuminate the filter status. Pressing the ON/OFF button again does the following: • ISF unit goes to STANDBY state. • All DISPLAYS are off, and the fan stops.
Air flow at each fan SPEED setting is as follows: Fan Speed Setting 1 2 3 4 5 6 CFM 450 ±10% 560 ±10% 670 ±10% 780 ±10% 890 ±10% 1000 ±10% Table 3 When the ISF is turned ON, the fan will start and run at SPEED 1 until changed by the user. The SPEED display will show 1 bar. • Pressing the SPEED + button will increase the fan speed. • Pressing the SPEED – button will decrease the fan speed.
FILTER STATUS INDICATOR (control panel) The FILTER status indicators are located on the control panel and are there to indicate the condition of the filters. "GOOD" indicates that the filters are clean enough to provide effective filtration. "REPLACE SOON" indicates that the filters are becoming clogged, reducing the unit’s ability to effectively filter the shop air, and therefore will need to be cleaned/replaced soon.
10.0 User-Maintenance Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. 10.1 Changing the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury! There are two filters that need to be changed. Filter life will vary depending on the amount of usage and the environment of your shop.
10.2 Cleaning the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury! This ISF is designed to remove airborne non-metallic dust particles from the air. Cleaning is about removing those particles from the filter in the opposite direction from which it came. It is recommended to clean both filters at the same time.
10.2.2 Dry Filters Dry filters are those filters which should not get wet. The standard Electrostatic Outer Filter (P/N 708731) is a dry filter. Cleaning may be completed by vacuuming using a brush attachment on the vacuum hose. • Lightly brush the vacuum brush nozzle over the input side of the filter. The brush will help dislodge the particles which will then be removed by the vacuum. • Make several passes moving inline with the pleats of the filter. • Visually inspect the filter while cleaning.
10.5 Sensor Replacement The AFS unit ships from the factory with the sensor and control board calibrated and ready to use. In the event the sensor should need replacing, follow these instructions to calibrate the new sensor: 1. With the Power ON/OFF switch (Fig. 10-4, A) in the OFF position, press and hold the Timer-DN(-) and Timer-UP(+) buttons simultaneously, then switch the Power ON/OFF switch to the ON position to enter the environment value setting mode. 2.
11.0 Troubleshooting Table 4 Symptom Probable Cause Power ON/OFF switch in the OFF position Move Power ON/OFF switch to the ON position. No incoming power Check plug connection Verify there is power at the outlet, check breaker or fuse panel. Low voltage Request voltage check form power company and correct low voltage condition. Power cord damaged Replace power cord. Control button or PCBA malfunction Contact Baileigh customer service.
Table 4 (cont.) Symptom Timer screen displays numbers / letters other than a countdown timer Probable Cause Control button or PCBA malfunction *Warning: Some corrections may require a qualified electrician. 23 Remedy Replace control board. Contact Baileigh customer service.
12.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 12.1.
12.1.2 ISF Unit – Parts List Index No Part No Description Size Qty 1 ................ AFS1000C-001.......... Motor ........................................................................ ..................................... 1 2 ................ AFS1000C-002.......... Fan blade (Right) ..................................................... ..................................... 1 3 ................ AFS1000C-003.......... Fan blade (Left) ....................................................... ...........
12.2.1 Display Module Assembly – Exploded View 12.2.2 Display Module Assembly – Parts List Index No Part No Description Size Qty 8 ................ AFS1000C-DMA........ Display Module Assembly ........................................ ..................................... 1 8-1 ............. AFS1000C-DM1 ........ AC power switch ...................................................... ..................................... 1 8-2 ............. AFS1000C-DM2 ........ Display label ............................
12.3.1 Remote Control Assembly – Exploded View 12.3.2 Remote Control Assembly – Parts List Index No Part No Description Size Qty 19 .............. ISF1000-RCA ............ Remote Control Assembly ....................................... ..................................... 1 19-1 ........... ISF1000-RC1 ............ Remote label ............................................................ ..................................... 1 19-2 ........... AFS1000C-RC2 ........ Remote up case .....................
28 CN1 CN2 Display PCB Dust Sensor Power Switch CN2 Control Module Power Cord Thermal Fuse Motor 13.
14.0 Warranty and Service Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without an RGA will be refused.
event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay. Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods.
BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC, WI 54220 PHONE: 920. 684. 4990 FAX: 920. 684. 3944 www.baileigh.
