EPA II EPA II EPA II Operator’s manual EPA II Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
KEY TO SYMBOLS Symbols on the machine: WARNING! Chain saws can be dangerous! Careless or improper use can result in serious or fatal injury to the operator or others. Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Refuelling. Filing with oil and adjusting oil flow. The chain brake must be engaged when the chain saw is started.
CONTENTS Contents KEY TO SYMBOLS Symbols on the machine: .............................................. Symbols in the operator’s manual: ................................ CONTENTS Contents ....................................................................... INTRODUCTION Dear customer! ............................................................. WHAT IS WHAT? What is what on the chain saw? ................................... GENERAL SAFETY PRECAUTIONS Before using a new chain saw ........................
INTRODUCTION Dear customer! Congratulations on your choice to buy a Jonsered product! Your purchase gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorized dealers, ask for the address of your nearest servicing dealer. It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator′s manual as a valuable document.
WHAT IS WHAT? 7 28 30 24 10 5 1 29 2 3 22 4 12 6 21 20 11 8 19 18 27 17 16 15 14 9 13 25 23 26 What is what on the chain saw? 1 Cylinder cover 16 Bumper spike 2 Front handle 17 Chain catcher 3 Front hand guard 18 Clutch cover 4 Starter 19 Rear handle with right hand guard 5 Chain oil tank 20 Throttle control 6 Starter handle 21 Throttle lockout 7 Adjuster screws carburetor 22 Decompression valve (CS 2145, CS 2150) 8 Choke control/Start throttle lock 23 Combinatio
GENERAL SAFETY PRECAUTIONS Before using a new chain saw • Please read this manual carefully. • Check that the cutting equipment is correctly fitted and adjusted. See instructions under the heading Assembly. Important IMPORTANT! The machine is only designed for cutting wood. • Refuel and start the chain saw. See the instructions under the headings Fuel Handling and Starting and Stopping. You should only use the saw with the bar and chain combinations we recommend in the chapter Technical data.
GENERAL SAFETY PRECAUTIONS chain saw usage if possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available. • Fire Extinguisher and Shovel Generally clothes should be close-fitting without restricting your freedom of movement. IMPORTANT! Sparks can come from the muffler, the bar and chain or other sources. Always have fire extinguishing tools available if you should need them. Help prevent forest fires.
GENERAL SAFETY PRECAUTIONS • The chain brake (A) can either be activated manually (by your left hand) or automatically by the inertia release mechanism. • The brake is applied when the front hand guard (B) is pushed forwards. • • • • • To release the chain brake pull the front hand guard backwards, towards the front handle. • Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake.
GENERAL SAFETY PRECAUTIONS • In the felling position the left hand is in a position that makes manual activation of the chain brake impossible. With this type of grip, that is when the left hand is placed so that it cannot affect the movement of the front hand guard, the chain brake can only be activated by the inertia action. Throttle lockout The throttle lockout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e.
GENERAL SAFETY PRECAUTIONS Vibration damping system Muffler Your machine is equipped with a vibration damping system that is designed to reduce vibration and make operation easier. The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user. ! The machine′s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine′s handle unit.
GENERAL SAFETY PRECAUTIONS General rules Chain • A chain is made up of a number of links, which are available in standard and low-kickback versions. Only use cutting equipment recommended by us! See instructions under the heading Technical data. IMPORTANT! No saw chain design eliminates the danger of kickback. • Keep the chain’s cutting teeth properly sharpened! Follow our instructions and use the recommended file gauge. A damaged or badly sharpened chain increases the risk of accidents.
GENERAL SAFETY PRECAUTIONS Chain • • 3 File position 4 Round file diameter Chain pitch (inches) Drive link width (mm/inches) It is very difficult to sharpen a chain correctly without the right equipment. We recommend that you use our file gauge. This will help you obtain the maximum kickback reduction and cutting performance from your chain. • Number of drive links.
GENERAL SAFETY PRECAUTIONS • File all the teeth to the same length. When the length of the cutting teeth is reduced to 4 mm (0.16") the chain is worn out and should be replaced. Tensioning the chain ! General advice on adjusting depth gauge setting • When you sharpen the cutting tooth (A) the depth gauge setting (C) will decrease. To maintain optimal cutting performance the depth gauge (B) has to be filed down to achieve the recommended depth gauge setting.
GENERAL SAFETY PRECAUTIONS Lubricating cutting equipment Checking chain lubrication • ! WARNING! Poor lubrication of cutting equipment may cause the chain to snap, which could lead to serious, even fatal injuries. Check the chain lubrication each time you refuel. See instructions under the heading Lubricating the bar tip sprocket. Aim the tip of the bar at a light coloured surface about 20 cm (8 inches) away.
GENERAL SAFETY PRECAUTIONS Chain drive sprocket Bar The clutch drum is fitted with one of the following drive sprockets: Check regularly: • Whether there are burrs on the edges of the bar. Remove these with a file if necessary. • Whether the groove in the bar has become badly worn. Replace the bar if necessary. • Whether the tip of the bar is uneven or badly worn. If a hollow forms on the underside of the bar tip this is due to running with a slack chain.
ASSEMBLY Fitting the bar and chain ! Tension the chain by turning the chain tensioning screw clockwise using the combination spanner. See instructions under the heading Tensioning the chain. WARNING! Always wear gloves, when working with the chain, in order to protect your hands from injury. Check that the chain brake is in disengaged position by moving the front hand guard towards the front handle.
FUEL HANDLING Fuel Mixing ratio Note! The machine is equipped with a two-stroke engine and must always been run using a mixture of gasoline and twostroke engine oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture. ! 1:50 (2%) for all engines.
FUEL HANDLING Fueling ! WARNING! Taking the following precautions, will lessen the risk of fire: Fuel safety • Never refuel the machine while the engine is running. • Make sure there is plenty of ventilation when refuelling or mixing fuel (gasoline and 2-stroke oil). • Move the machine at least 3 m from the refuelling point before starting it. • Never start the machine: 1 If you have spilt fuel or chain oil on the machine. Wipe off the spillage and allow remaining fuel to evaporate.
STARTING AND STOPPING Starting and stopping ! WARNING! Note the following before starting: The chain brake must be engaged when the chain saw is started to reduce the chance of contact with the moving chain during starting. Warm engine Use the same procedure as for starting a cold engine but without setting the choke control in the choke position. The correct choke/start throttle setting is obtained by moving the choke control to the choke position and then pushing it in again.
STARTING AND STOPPING Note! Pull the front hand guard towards the front handle. The chain brake is now disengaged. Your saw is ready for use. ! • • Always hold the saw with both hands. The right hand should be on the rear handle, and the left hand on the front handle. All people, whether right or left handed, should use this grip. Use a firm grip with thumbs and fingers encircling the chain saw handles.
WORKING TECHNIQUES Before use: Basic safety rules 1 Look around you: • To ensure that people, animals or other things cannot affect your control of the machine. • To make sure that none of the above might come within reach of your saw or be injured by falling trees. , 1 Check that the chain brake works correctly and is not damaged. 2 Check that the rear right hand guard is not damaged. 3 Check that the throttle lockout works correctly and is not damaged.
WORKING TECHNIQUES 5 Take great care when cutting a tree that is under tension. A tree that is under tension may spring back to its normal position before or after being cut. If you position yourself incorrectly or make the cut in the wrong place the tree may hit you or the machine and cause you to lose control. Both situations can cause serious personal injury. 6 Before moving your chain saw switch off the engine and lock the chain using the chain brake.
WORKING TECHNIQUES 7 Take great care when you cut with the top edge of the bar, i.e. when cutting from the underside of the object. This is known as cutting with a pushing chain. The chain tries to push the chain saw back towards the user. If the saw chain is jamming, the saw may be pushed back at you. Terms Cutting = General term for cutting through wood. Limbing = Cutting branches off a felled tree. Splitting = When the object you are cutting breaks off before the cut is complete.
WORKING TECHNIQUES Limbing When limbing thick branches you should use the same approach as for cutting. If it is possible (can you turn the log?) stop cutting about 2/3 of the way through the log. Cut difficult branches piece by piece. 1 2 3 The log is supported at one end. There is a high risk that it will split. Cutting ! Turn the log and finish the cut from the opposite side. WARNING! Never attempt to cut logs while they are in a pile or when a couple of logs are lying together.
WORKING TECHNIQUES Tree felling technique IMPORTANT! It takes a lot of experience to fell a tree. Inexperienced users of chain saws should not fell trees. Do not attempt any task beyond your experience level! The main point to avoid is letting the tree fall onto another tree. It is very dangerous to remove a trapped tree and there is high accident risk. See instructions under the heading Freeing a tree that has fallen badly.
WORKING TECHNIQUES Felling ! Felling cut WARNING! Unless you have special training we advise you not to fell trees with a diameter larger than the bar length of your saw! The felling cut is made from the opposite side of the tree and it must be perfectly horizontal. Stand on the left side of the tree and cut on the pull stroke. Make the felling cut about 3-5 cm (1.5-2 inches) above the bottom directional cut. Felling is done using three cuts.
WORKING TECHNIQUES We recommend that you use a bar that is longer than the diameter of the tree, so that you can make the felling cut and directional cuts with single cutting strokes. See instructions under the heading Technical data section to find out which lengths of bar are recommended for your saw. There are methods for felling trees with a diameter larger than the bar length. However these methods involve a much greater risk that the kickback zone of the bar will come into contact with the tree.
WORKING TECHNIQUES How to avoid kickback ! WARNING! Kickback can happen very suddenly and violently; kicking the chain saw, bar and chain back at the user. If this happens when the chain is moving it can cause very serious, even fatal injuries. It is vital you understand what causes kickback and that you can avoid it by taking care and using the right working technique.
MAINTENANCE General Basic settings and running in The user must only carry out the maintenance and service work described in this manual. The basic carburetor settings are adjusted during testing at the factory. Avoid running at a too high speed for extended periods during the first 10 hours. IMPORTANT! Any maintenance other than that described in this manual must be carried out by your servicing dealer (retailer).
MAINTENANCE High speed jet H Checking the front hand guard At the factory the engine is adjusted at sea level. When working at a high altitude or in different weather conditions, temperatures and atmospheric humidity, it may be necessary to make minor adjustments to the high speed jet. Make sure the front hand guard is not damaged and that there are no visible defects such as cracks. CAUTION! If the high speed jet is screwed in too far, it may damage the piston/cylinder.
MAINTENANCE Grasp the chain saw firmly, wrapping your fingers and thumbs around the handles. Chain catcher Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw. Replace it if necessary with an aluminium chain catcher (is available as spare part). Apply full throttle and activate the chain brake by tilting your left wrist forward onto the front hand guard. Do not let go of the front handle. The chain should stop immediately.
MAINTENANCE Stop switch Start the engine and make sure the engine stops when you move the stop switch to the stop setting. A muffler equipped with a catalytic converter significantly reduces the amount of hydrocarbons (HC), nitrogen oxides (NO) and aldehydes in the exhaust fumes. Carbon monoxide (CO), which is poisonous and odorless, is not however reduced! Consequently, never work in an enclosed or badly ventilated area.
MAINTENANCE • Undo the bolt in the centre of the pulley and remove the drive disc, drive disc spring and the pulley. Insert and secure a new starter cord in the starter pulley. Wind approx. 3 turns of the starter cord on the starter pulley. Fit the starter pulley so that the end of the recoil spring hooks into the starter pulley. Now assemble the drive disc spring, drive disc and the bolt in the centre of the pulley. Carry the starter cord through the hole in the starter housing and the starter handle.
MAINTENANCE Spark plug Needle bearing lubrication The spark plug condition is influenced by: The clutch drum has a needle bearing on the output shaft. This needle bearing must be lubricated regularly (once a week). • Incorrect carburetor adjustment. • An incorrect fuel mixture (too much or incorrect type of oil). • A dirty air filter. These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties.
MAINTENANCE Cooling system Winter use Running problems can occur when using the machine in the cold and snowy conditions caused by: To keep the working temperature as low as possible the machine is equipped with a cooling system. • Too low engine temperature. • Icing of the air filter and carburetor. The cooling system consists of: Special measures are therefore often required: 1 Air intake on the starter. • 2 Air guide plate. 3 Fins on the flywheel. 4 Cooling fins on the cylinder.
MAINTENANCE Maintenance schedule The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. Daily maintenance Clean the outside of the machine. Weekly maintenance Monthly maintenance On chain saws without a catalytic converter, check the cooling system weekly. Check the brake band on the chain brake for wear. Replace when less than 0.6 mm (0,024 inch) remains at the most worn point.
TECHNICAL DATA Technical data CS 2141/CS 2141S CS 2145S CS 2150 Cylinder displacement, cu.
TECHNICAL DATA Recommended original and replacement bar and chain combinations Following is a list of recommended cutting equipment for the Jonsered chain saw models CS 2141, CS 2141S, CS 2145S and CS 2150. The combinations of power head, bar and chain have been investigated in accordance with the kickback and vibration requirements of ANSI B 175.1–2000. The guide bar nose radius is determined by either the maximum number of teeth in the nose sprocket or the corresponding maximum nose radius of a solid bar.
FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS rights and responsibilities, you should contact your nearest authorized servicing dealer or call Jonsered, at Sweden +4636-146500. The EPA (The US Environmental Protection Agency), Environment Canada and Jonsered are pleased to explain the emissions control system warranty on your 2001 and later small nonroad engine. In U.S.
AMERICAN STANDARD SAFETY PRECAUTIONS Safety precautions for chain saw users (ANSI B 175.1-2000 Annex C) Kickback safety precautions ! Other safety precautions ! WARNING! Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation. A chain saw is intended for twohanded use.
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