Use and Care Manual

ManualsBrandsJonard ManualsElectricalInsulated Wire Wrapping Tool

PN: 21294 REV. F

OK INDUSTRIES

134 Marbledale Road Tuckahoe NY 10707

www.okindustries.com

G 1 0 0 / R 3 2 7 8

OK INDUSTRIES

134 Marbledale Road Tuckahoe NY 10707

www.okindustries.com

Manual Wire Wrapping Tools

User’s Guide

G200/R3278 (Lexan™)

G100/R3278 (Aluminum)

G100/R3278FL (with Flashlight)

G100/R3278INS

(Aluminum insulated version)

G100/R3394CT (Unwrap)

134 Marbledale Road • Tuckahoe, NY 10707

Tel: 914-793-0700 • Fax: 914-793-4527

E-mail: sales@jonard.com

www.jonard.com

Summary of content (8 pages)

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34 Marbledale Road • Tuckahoe, NY 10707 Tel: 914-793-0700 • Fax: 914-793-4527 E-mail: sales@jonard.com www.jonard.com Manual Wire Wrapping Tools User’s Guide G200/R3278 (Lexan™) G100/R3278 (Aluminum) G100/R3278FL (with Flashlight) S Y IE oe N TR kah om US Tuc ies.c ND d str G100/R3278INS (Aluminum insulated version) G100/R3394CT (Unwrap) 7 70 10 8 7 7 70 2 10 3 ES NY e / R TRI kaho om 0 S c .c I Roa du OK ale kin 4 13 0 U Tu ies 1 IND ad str G OK le Ro kindu a .o d .
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BIT AND SLEEVE INSTALLATION: 1. Remove the tool from the box. 2. Install a Bit and Sleeve. Follow installation instructions below. (Bits and Sleeves are sold separately. See page 5 for bit and sleeve selection). • Loosen nose piece (nut). • Insert the bit into the nose piece • Rotate until the bit is seated on the driver. • Place sleeve over the bit and slide the sleeve into the nose piece.
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• While squeezing the trigger, tighten the nose piece. This will insure proper orientation of the bit and sleeve and will minimize drag on the trigger. • The tool is now ready for use. To make a wire wrapped connection follow the instructions and helpful hints on page 4.
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How to make A Wire Wrapped Connection: Step 1: Select the Proper Bit and Sleeve for the Wire Being used Step 2: Insert the wire into the Wire Slot Step 3: Anchor the Wire Step 4: Insert the terminal Step 5: Finished connection Some Hints on Making Wrapped Connections Overwrap Open Wrap Spiral Wrap Easy Does It! Stay With It! Do not press too hard. Let the OK tools do the work. Excessive pressure can lead to overwrapping.
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Wrapping Bits and Sleeves Chart (AWG) Inches Regular Wire Gauge AWG Modified • 18 20 • • 20-22 22 22 • • • 22-24 22-24 22-24 22-24 24 • 24 24 24-26 • 26 26 26 26 26 28 28 30 30 30-32 30-32 • 30-32 • • • • • • • • • • • • • • • • Bit Part No. Sleeve Part No. Maximum Insulation Diameter Inches Minimum Terminal Diagonal Inches Maximum Terminal Diagonal Inches Terminal Hole Depth Inches Effective Radius Inches Terminal Hole Diameter Inches KB18 P194LN __ 0.06 0.073 1.000 0.15 0.
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Maintenance Procedure: Manual Wire Wrapping Tools Periodic Maintenance: The only required maintenance is periodic greasing of the gear assembly. The interval is dependent on use. For reference we suggest every 50,000 wraps or every 6 months which ever comes first. Tools Required: 1. Philips Head Screwdriver. 2. Synthetic Grease (Such as: Chemplex 940 from NFO Technologies). Disassembly: 1. Using a Philips head screwdriver, remove the 5 screws that hold the housing together.
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3. Apply grease to the bevel, spur and face gear. GREASE BEVEL, SPUR AND FACE GEARS Reassembly: 1. Prior to closing the unit the bit index must be checked. 2. Load a bit into the barrel assembly. WIRE SLOT 3. The wire slot on the bit should be in the 12 O’clock position. If the wire slot is not in the 12 O’clock position then proceed to step 4. If the wire slot is in the 12 O’clock position then proceed to step 5. 4.
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Spare Parts Item Gun Type Part# Description 1 G100/R3278 21612 Frame Pair G200/R3278 10441 Frame Pair G100/R3278INS 21424 Frame Pair G100/R3278 11589 Trigger Asm. G200/R3278 10938 Trigger Asm. G100/R3278INS 21333 Trigger Asm. 3 All Gun Types 21671 Gear-Barrel Asm.