This .pdf document is bookmarked Operating Instructions and Parts Manual 20” Variable Speed Drill Press Models: JDP-20VS-1, JDP-20VS-3, JDP-20VST JDP-20VST JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com JDP-20VS Part No.
1.0 IMPORTANT SAFETY INSTRUCTIONS When servicing machine: - Misuse of this machine can cause serious injury. - For safety, machine must be set up, used and serviced properly. - Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine. - Always disconnect the machine from its electrical supply while servicing. - Always follow instructions in Operating Instructions and Parts Manual when changing accessory tools or parts.
15. Use the right tool. Don’t force a tool or attachment to do a job for which it was not designed. 23. Clamp workpiece or brace against column to prevent rotation. 24. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys. 16. Use only recommended accessories and follow manufacturer’s instructions pertaining to them. 17. Keep hands in sight and clear of all moving parts and cutting surfaces. 25.
1.3 Safety instructions for drill presses 1. All work shall be secured using either clamps or a vise to the drill press table. It is unsafe to use your hands to hold any workpiece being drilled. 2. Drill press head and table shall be securely locked to the column before operating the drill press. This must always be checked prior to starting the machine. 3. Always use the correct tooling. Tooling shall always be maintained and properly sharpened.
3.0 Table of Contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 1.1 Machinery general safety warnings ............................................................................................................ 2 1.2 General electrical cautions ......................................................................................................................... 3 1.
4.0 Specifications for JDP-20VS series Drill Press Model number Stock number Motor and Electricals Motor type Horsepower Phase Voltage Cycle Listed FLA (full load amps) Motor speed Power cable Main Power plug Work light Work light power cable Power transfer Gear ratio Recommended overcurrent protection 1 JDP-20VS-1 354230 JDP-20VS-3 354231 JDP-20VST 354240 TEFC induction 2 HP (1.5kW) 1 3 3 115/230 V 230/460 V 230 V only (prewired 115V) (prewired 230V) 60 Hz 25/13 7/3.5 7/6.
JDP-20VS-1 Main materials Head Table and Base Spindle and Quill Column Dimensions Assembled machine dimensions LxWxH Shipping dimensions LxWxH Weights Net weight Shipping weight JDP-20VS-3 JDP-20VST cast iron cast iron steel/cast iron steel 38.18 x 27.16 x 79.52 in. (970 x 690 x 2020 mm) 37 x 25.5 x 75 in. (940 x 648 x1905 mm) 685 lbs. (311 kg) 780 lbs. (354 kg) Table 1 1 Subject to local and national electrical codes.
2. Loosen head locking nut (A, Figure 5-1) by turning counterclockwise with provided socket wrench. 3. Grasp head and turn it slightly from side to side to loosen the rust prevention solution on column. 4. Inspect contents of crate for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until drill press is assembled and running properly.
6.2 Electrical cabinet access (JDP20VST only) 6.0 Electrical Connections To open electrical cabinet, press latch button and rotate latch to the left. A set of keys is provided for locking the cabinet door. Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury. 6.3 Voltage conversion (JDP-20VS1/3 only) The JDP-20VS-1 is pre-wired for single-phase, 115volt.
Adjustment knob (E1): Sets depth stop position. 7.0 Operating controls Lock knob (E2): Locks setting of depth stop. 7.1 JDP-20VS-1/3 controls Work light (F): Has separate on/off switch atop shade; flexible positioning. Refer to Figure 7-1. LED Display (A): Shows spindle RPM selected by speed control handwheel. Speed range switch (G): Two ranges. Middle position is neutral – spindle off. Must be set to high or low before front panel controls will function.
3. Set depth block to zero by turning knurled knob (E1). Then adjust block to desired depth of hole, and secure setting with knob (E2). 4. Start motor and drill hole until travel is restrained by indicator block. 7. To remove a tool: 8.1.2 For tapping (JDP-20VST only) 1. Set depth stop in same manner as above. 2. Set tapping mode (H). 3. When quill is advanced using downfeed handle (D), upper limit switch will be released for tapping.
8.6 Coolant pump (optional) SFM = 0.26 X RPM X Drill Diameter (in inches) The coolant system (not provided) should be filled with 2 gallons of a cutting coolant. Fill by pouring coolant into base of machine. Add coolant in the same manner when coolant is low. To drain coolant, remove hex cap screw located on lower backside of base. Follow all coolant manufacturer’s instructions for safety, mixing and disposal. RPM = 3.
9.2.4 Excessive speed/feed indicators 10.3 Lubrication A drill that splits up the web is evidence of too much feed or insufficient tip clearance at the center as a result of improper grinding. The rapid wearing away of the extreme outer corners of cutting edges indicates that speed is too high. A drill chipping or breaking out at the cutting edges indicates that either feed is too heavy or drill has been ground with too much tip clearance. See Table 4 for lubrication points and recommended frequency.
Note: Mount components near the lower edge of the spindle casting. DO NOT mount components above the line shown in Figure 111. 11.0 Coolant system (optional) Coolant pump system is optional. Contact your JET dealer for more information. See sect. 13.5.2 for stock number to order, depending upon your model of drill press. (Note: The following illustrations may or may not show your particular drill press.) 5. Note: On the JDP-20VST, coolant operation can be wired to the switch on the front panel. 11.
12.0 Troubleshooting JDP-20VS series Drill Press Trouble Spindle does not turn. Spindle noisy. Drill stalls. Poorly drilled holes. Motor overheating. Table binding, or cannot be raised. No speed readout. Probable Cause Remedy * Overload protector tripped. Allow machine to cool, then press reset button on overload relay. Branch circuit breaker tripped or fuse blown. Reset branch circuit breaker/replace fuse. Make sure incoming power matches machine specs. Open wire in switch circuit.
13.1.
13.1.2 Drill Head – Manual Speed Control (JDP-20VS-1/3) – Parts List Index No. Part No. Description Size Qty 1 ................. 5510126 ...................... Hand Grip..................................................................... ........................................ 1 2 ................. 5510126 ...................... Handwheel (includes #1) ............................................. ........................................ 1 3 ................. JDP20VS-TH03........... Bushing ..........
Index No. Part No. Description Size Qty 59 ............... TS-0680021 ................ Washer......................................................................... 1/4" .................................. 4 59-1 ............ F009885 ...................... Button Head Socket Screw .......................................... M5x10 ............................. 4 60 ............... JDP20VS-TH60........... Plate Bracket................................................................ ......................
13.2.
13.2.2 Drill Head – Two Speed Control (JDP20VST) – Parts List Index No. Part No. Description Size Qty 1 ................. 5510126 ...................... Hand Grip..................................................................... ........................................ 1 2 ................. 5510126 ...................... Handwheel (includes #1) ............................................. ........................................ 1 3 ................. JDP20VS-TH03........... Bushing .................
Index No. Part No. Description Size Qty 59-1 ............ F009885 ...................... Button Head Socket Screw .......................................... M5x10 ............................. 4 60 ............... JDP20VS-TH60........... Plate Bracket................................................................ ........................................ 1 61 ............... TS-0680031 ................ Washer......................................................................... 5/16" ................
13.3.
13.3.2 Spindle Components (All Models) – Parts List Index No. Part No. Description Size Qty 1 ................ JDP20VS-HD ............ Head Body for JDP20VS series .............................. ...................................... 1 2 ................ 5510320 .................... Rear Cam Lock ........................................................ ...................................... 2 3 ................ 5510250 .................... Hex Nut ........................................................
13.4.1 Safety Shield Assembly (All Models) – Exploded View 13.4.2 Safety Shield Assembly (All Models) – Parts List Index No. Part No. Description Size Qty ................. 32106A ..................... Safety Shield Assembly (#1 thru 16) ................... .................................... 1 1 ............... 6293347 ................... Spring Pin............................................................. 3x16 ............................ 1 2 ............... 32106A-2 .................
13.5.
13.5.2 Table and Base Assembly (All Models) – Parts List Index No. Part No. Description Size Qty 1 ................ J-5510288A ............... Base......................................................................... ...................................... 1 1-1 ............. TS-0720111 .............. Lock Washer ............................................................ 1/2"................................ 6 1-2 ............. TS-0070031 .............. Hex Cap Screw ................................
Index No. Part No. Description Size Qty 49 .............. 5517400 .................... Pan Head Screw ...................................................... ...................................... 1 50 .............. 5517401 .................... Clear Vinyl Hose ...................................................... 1/2"................................ 1 51 .............. 5517402 .................... Hose Clamp ............................................................. ................................
14.0 Electrical connections Similar diagrams are affixed inside electrical cabinet door. In case of discrepancy, diagrams on machine take precedence. 14.
14.
15.0 Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.