En Industrial enhanced-safety r adio remote controls Installation and user technical manual ....................................................... Page 2 Appendix ............................................................................................................. Page 42 IMPORTANT An identification number is engraved on the side of the electronic key.
- TABLE OF CONTENTS General safety rules .......................................................................................... p. 4 1 Description of UDEE/UDREE radio remote control .......................................... p. 5 2 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.6 Installation ......................................................................................................... p.
5 5.1 5.2 5.3 5.3.1 5.3.2 5.3.3 5.4 5.4.1 5.4.2 5.4.3 5.5 5.5.1 5.5.2 5.5.3 Technical characteristics ............................................................................... p. 29 Function button interlocking ............................................................................. p. 29 Correspondence between function buttons and relays .................................. p. 29 UDEE transmitter technical characteristics .................................................... p. 30 Identity code ..
General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive. All applicable rules must therefore be observed to ensure safe, correct operation of such devices. - For maximum safety when using the radio remote control, we recommend that the operator carefully follow the instructions provided in this manual.
1- Description of UDEE/UDRE radio remote control Thank you for choosing our UDEE/UDRE Series industrial enhanced-safety radio remote control. The UDEE/UDRE radio remote control is designed for remote control applications on handling machines and for industrial equipment applications. The radio remote control enables the operator to better focus on his work as it allows him to choose his observation position which is only limited by safety considerations (example: no one should be standing under a load).
2- Installation 2.1- Composition of the UDEE/UDRE Series and description of elements The UDEE/UDRE Series comprises : A transmitter : «UDEE» with radio communication : électronique 10+2 button version (10 function buttons + 1 «On/Horn» button + 1 «stop palmswitch button») A receiver «UDRE» which decodes the information generated by the remote control and controls movements of the machines. A battery pack «UDB2» (transmitter battery). A battery pack charger «UBCU».
2.2- Unpacking the elements IMPORTANT When unpacking the products, be sure to : - Write down the electronic key number on the cover page of this manual. This number will allow you to order a new, identical electronic key defined with your parameters. - Put the battery pack on load for 14 hours minimum before a first use. 1st package 2nd package Descriptive label Transmitter UDEE Battery pack charger électronique Ref : UDE . . . . . (for charging the UDB2 battery pack) Freq : .... .. ....MHz Serie : .
2.3- Product identification (according to sales reference) 2.3.1- Transmitter UDEE U D E E 2 2 2 2 2 2.3.
2.3.
2.4- Delivery configuration • Radio channel number : - Programmed with radio channel number 01 (911,800MHz) • Duration of the temporization for the "Dead Man" function (automatic shutdown of remote control in case of prolonged non-use) : - Programmed for 4 mn • Button / relay configuration and button interlocking: - According to product definition with order (receiver reference) or special (equipment definition covered by a customization data sheet).
2.5- Installation recommendations Experience shows that the functional efficiency of the system basically depends on the quality of the installation : - Implementation of elements, Marking of the controlled equipment, Wiring quality of UDRE receiver, Interference suppression, Electrical power supply protection, Minimum and maximum current of relay outputs, Choice of operating frequency. 2.5.
2.5.2- Marking of the controlled equipment, If there are several equipment fitted with similar radio remote control systems working in the same neighbourhood (e.g. in a plant), each transmitter shall carry a clear indication which tells the equipment driver which equipment is controlled by the transmitter in question. In this respect, signalling arrows are available as an accessory.
Caution: The electrical connections should be made such that when the main switch is off, the UDEE/UDRE remote control receiver is also deactivated.
2.5.4- Interference suppression In the event of inductive loads on the relay outputs (contactor coils, solenoid valves or electrobrakes), interference suppression devices such as capacitors, RC circuits, diodes, etc. must be placed directly at the terminals of the controlled components using the shortest possible connections. 2.5.5- Electrical power supply protection Protection against overcurrents (EN60204-1 § 7.2) resulting from overvoltages.
2.6- UDEE transmitter function button labels The various button functions are identified by means of adhesive labels placed in the recesses provided in the transmitter unit envelope at each button location. The labels are supplied in the form of sheets with the various labels you will need for your application. Simply choose the labels corresponding to your configuration. 2 label kits are systematically supplied with UDEE transmitter: UWE202 and UWE207.
3- Commissioning 3.1- Precautions when commissioning • The installer must : - ensure that the transmitter and receiver identity code and radio channel match correctly, - ensure that the radio channel chosen corresponds to the frequency plan set up for the site, - perform a final check to verify that the desired Button-Relay correspondence is in place.
3.3- First radio remote control startup 1- Switch ON the UDRE receiver. UDEE transmitter 2- Plug the UDB2 battery pack into UDEE transmitter housing. (Take care that UDB2 battery pack is loaded and is well connected to UDEE transmitter back.) UDB2 battery pack électronique 3- Install the electronic key on the transmitter or take care of its presence on UDE transmitter. electronic key 4- Copy electronic key identity code to UDEE transmitter memory, see procedure on § 3.5.4.
- 18 - Fr En De OFF Standby PRELIMINARY 3 states of red indicator light of UDEE (battery pack charge state) Battery pack charge < 10% 90% > Battery pack charge > 10% Battery pack charge > 90 % UDEE transmitter green indicator light UDRE receiver RS1 and RS2 safety relays 3 states of UDEE Active Red stop palmswitch unlocked, Green "On/Horn" UDEE transmitter button pressed powered up UTILISATION Charge < 10 % (1) "Dead Man" duration Passive stop : battery pack is discharged Charge < 10 % 9
3.5- UDEE/UDRE system configuration and parameter setting The following parameters are configurable from the UDEE transmitter unit : • Transmit frequency (radio channel number selection). • The "Dead man" function duration (01 to 98 minutes and infinite). • Copy of electronic key identity code to transmitter memory. These configuration operations use procedures implementing buttons n°1, n°2, n°3, stop plamswitch and "On/Horn" without having to open the transmitter or the receiver.
3.5.1 Procedure: "Locking-unlocking" the electronic key (access to programming of transmitter UDEE) The transmit radio frequency and the "Dead man" function duration are saved into the electronic key. Procedure below enables authorization (electronic key unlocked) or prohibition (electronic key locked) of any modification of these 2 parameters. 1234- 5678- Switch off the UDRE receiver. Insert the electronic key in the UDEE transmitter unit.
3.5.2 Procedure : working radio frequency channel programming 1- Switch on the UDRE receiver. 2- Insert the electronic key in the UDEE transmitter unit. 3- Holding buttons n°1 and n°2 pressed, unlock the stop palmswitch on the transmitter (fig.1). The radio channel already selected is indicated by two flashing indicator lights on the transmitter which represent the tens (red) and units (green). If transmitter red and green indictor lights flash in alternation : The electronic key is locked.
3.5.3 Procedure : "Dead man" function time programming (Automatic shutdown of transmitter UDEE) 1- Switch off the UDRE receiver. 2- Insert the electronic key in the UDEE transmitter unit. 3- Holding buttons n°1 and n°3 pressed, unlock the stop palmswitch button on the transmitter (fig.1). The "dead man" time is displayed by two flashing indicator lights on the transmitter representing the tens (red) and the units (green) of the number of minutes.
3.5.4 Procedure: "Copying electronic key identity code to UDEE transmitter memory" Apply this procedure when : - starting the radio remote control for the first time - using a maintenance transmitter - changing the electronic key Reminder : To use the UDEE/UDRE radio remote control system, the identity code contained in the transmitter memory must match the identity code in the electronic key which is itself identical to that of the receiver.
3.6- UDRE receiver configuration The following parameters can be configured on the receiver : • Transmitter button interlockings : Factory configured or using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). • Transmitter buttons / receiver function relays correspondence : Factory configured or using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). • Transmit radio frequency : The radio reception frequency (channel No.
4- Use and operation 4.1- Reminder : General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive. All applicable rules must therefore be observed to ensure safe, correct operation of such devices. - For maximum safety when using the radio remote control, we recommend that the operator carefully follow the instructions provided in this manual.
4.2- Radio remote control start up UDEE transmitter 1- Switch ON the UDRE receiver. 2- Plug the UDB2 battery pack into UDEE transmitter housing. (Take care that UDB2 battery pack is loaded and is well connected to UDEE transmitter back.) UDB2 battery pack électronique 3- Install the electronic key on the transmitter or take care of its presence on UDE transmitter. electronic key 4- Unlock the transmitter stop palmswitch button. 5- Press the green «On/Horn» button until the receiver is started up.
4.3- Product indicator lights function 4.3.
4.3.
5- Technical data 5.
5.
5.3.2- Electronic key The electronic key used on the UDEE/UDRE radio remote control system has a dual function : - It enables start-up of the transmitter by limiting access to the remote control to trained and authorized persons only.
5.3.3- "Dead man" function The "Dead man" safety function deactivates the UDEE transmitter (radio transmission cut off) when the pushbuttons (function buttons BPDV or "On/Horn") have not been actuated for a duration of N minutes or seconds. The N parameter is user-configurable and can take the values 01 to 98 minutes On delivery, the duration is defined for 4 minutes.
5.4- UDRE receiver technical characteristics Mechanical and environment withstand characteristics Housing Weight Dimensions Operating temperature range Storage temperature range Cable lead-outs Connection ABS, Grey - IP65 2 kg (approx.) 160x250x120 mm (without antenna and cable gland) - 20°C to + 50°C - 30°C to + 70°C Power supply : 1 M16 caps (Ø 5 to 7 mm cables) Control outputs : 1 M32 plastic cable gland (Ø 20 to 26 mm cables ) Spring-type terminal strips for 0.08² to 2.
5.4.1- Connection to relays Connections are made on spring terminals with connection points identified by numbers. The flexible wire section is between 0.08 mm square and 2.5 mm square. No common line is provided on the printed circuits (all contacts are potential-free). An accessory, referenced : UDWR12 with 16 connection points for easy connection of the common lines (supplied as a standard feature with the receiver). 5.4.
«Horn» and control relays The «Horn» relay is activated when UDEE transmitter «On/Horn» button is pressed. This relay isn’t auto-maintained. «Control» relays are active when transmitter function buttons are pressed and once UDEE/ UDRE system started up.
5.4.3- Protection of receiver board and relays Protection of power supplies - AC versions : • Against overcurrents : 1 fuse on phase. • Non-reversible thermal protection of transformer (in the event of overloads at secondary).
5.5- UDB2 Battery pack technical characteristics Mechanical, functional and environmental characteristics Housing ABS Choc, yellow, plug-in IP40 Dimensions 40x96x23 mm Storage temperature range -30°C to +35°C Charging temperature range 0°C to +45°C Complete slow charging time 14 hours Indicator lights Charging : 1 red light indicator on battery pack Charge status : 1 red light indicator on transmitter Charging voltage 10 to 30 VDC 5.5.
5.5.3- Display of battery pack charge state Charging the UDB2 battery pack The red battery pack indicator light shows that battery pack is well supplied from the charger. This indicator light does not swho the load level Charger UBCU 110-230VAC/12VDC Battery pack red indicator light (power supplied, the battery pack is in charge) battery pack UDB2 Only UBCU charger or UBC1 connector, from Jay Electronique are perfectly suited to charge the UDB2 battery pack.
6- Servicing BEFORE STARTING ANY SERVICING OPERATION, SWITCH OFF THE MAIN POWER SUPPLY FOR THE SYSTEM CONTROLLED. Servicing the UDEE transmitter : - Housing of the UDEE transmitter must not be opened. The UDEE transmitter can be dismanteld only be a trained staff, in a "controlled" environment, spare parts can be changed only by identical and original parts.
7- Special functions By its high degree of adaptability, the UDEE/UDRE series remote control is able to satisfy all the needs for non-standard functions. Following consultation and validation of a customer request, our customer service will print out a customisation sheet for the remote control. The "non-standard" functions which can be covered by a customisation sheet are : - Masking of certain function buttons by electronic key.
8.2- Limits of FCC compliance UDEE/UDRE complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Appendix ...........................................................
Appendix ...........................................................
Appendix ...........................................................
UDRE (*) pow. F0 supply 23 22 PRELIMINARY De En N1 F1 RS1 STOP (**) K2 27 26 (**) * K1 25 24 RS2 On/Horn UA NA FA K2 K2 LA K1 K1 (**) ** 29 28 RK Second speed or notch n°2 First speed or notch n°1 NEUTRAL RA1 1A 2A 3A 4A RA2 5A 6A RA3 nb.1 nb.2 7A 8A RA4 9A 10A RA5 UB NB LB 11A 12A FB K2 K1 RA6 nb.3 nb.4 RB1 1B 2B 3B 4B RB2 Fr (**)= Elements wich indicate start of remote controlled machines (ex: horn, rotating / flashing light etc...
Appendix ........................................................... E If several radio controls are used at the same site, different radio frequencies should be used, spaced by at least two channels (for example, channels 5, 7, 9, etc.).
Appendix ........................................................... F Declaration of CE conformity UDEE / UDRE - 332170A revision02 (Available also in downloadable version and in other languages on our web site www.jay-electronique.
électronique Realisation JAY Electronique 332170A-revision02-EN.P65 22.06.09 E.DECHAME PRELIMINARY Document ZAC la Bâtie, rue Champrond F38334 SAINT ISMIER cedex +33 (0)4 76 41 44 00 - +33 (0)4 76 41 44 44 www.jay-electronique.
