iVIZIONTM2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide (Revision A) P/N 960-000231R_REV.A Issue #4126-IGEF-01-00 ©2022 JAPAN CASH MACHINE CO,. LTD. http://www.jcmglobal.
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide Issue #4126-IGEF-01-00 REVISION HISTORY Rev №. A Date Reason for Update Nov. 18, 2022 Initial Document International Compliance • RoHS Directive or or or • UL & c-UL Marks • CE Mark • UKCA Mark • CB Scheme • FCC Directive This product must not be used in residential areas. This device complies with part 15 of the FCC Rules.
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page 1 GENERAL INFORMATION ........................................................................................1 Description .........................................................................................................................1 iVIZION2 Unit ......................................................................................................................1 Product Descriptions.............
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page RS232C Connection ..........................................................................................................17 cc-Talk Connection ............................................................................................................18 TTL Connection..................................................................................................................19 Bezel Connector (CN7) ...
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Table of Contents Page 11 INDEX .......................................................................................................................41 P/N 960-000231R_Rev. A iii © 2022, JAPAN CASH MACHINE CO., LTD.
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iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Page iVIZION2 Unit ..............................................................................................1 Unacceptable Banknotes ..........................................
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iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation List of Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Page Model Number Specifications .....................................................................2 Type Number Specifications .......................................................................
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iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Integration Guide Revision A 1 GENERAL INFORMATION In order to make operating this device and navigating within this manual easier, the following illustrations are used: Description This section provides a general overview of the iVIZION™2 Series Banknote Validator (iVIZION2), pictured in Figure 1. This section is designed to help the user navigate through this guide with ease.
Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Product Descriptions Software Descriptions Table 3 Software Number Specifications Model Descriptions Table 1 Model Number Specifications No. (1) (2) General Information Model: iVIZION - * Ɩ (1) No * Ɩ (2) No.
General Information iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Precautions CAUTION Definitions for Warning, Caution and Note Signs WARNING CAUTION NOTE Section 1 • Do not allow the Unit to endure a Indicates a hazardous situation that, if not avoided, could result in death or serious injury. Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury and/or equipment damage.
Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation General Information Preventive Maintenance CAUTION WARNING • While transporting, do not apply • too much pressure to the unit, or subject it to excess vibration. Do not throw or apply excessive force to the unit. Do not redesign or disassemble the Unit. Unauthorized use by inadequately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.
General Information iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Banknote Fitness Requirements Section 1 • Advanced Contact Image Sensor (CIS) provides 100% Banknote RBG-full-color-image capture. • Longer Product lifetime; 5 years or 1 million CAUTION Banknotes. NOTE: The consumable items are not included.
Section 1 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation General Information Component Names Figure 3 iVIZION2 Component Names i h j m g O N f k Bottom View l Validator a e b MGU (Motor Gear Unit) Bezel c Frame Unit Cash Box d d Standard Box Large Box (500 Banknotes) (900 Banknotes) Figure 3 iVIZION2 Component Names P/N 960-000231R_Rev. A 6 © 2022, JAPAN CASH MACHINE CO., LTD.
General Information iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 1 Table 4 iVIZION2 Component Names a Upper Guide Access Lever (Front) b Upper Guide Access Lever (Rear) c Validator Release Lever d Cash Box Handle e Interface Connector f Interface Switch 1 (Interface Settings) g Interface Switch 2 (Interface Settings) h Optional Connector i USB Type-C Connector (Maintenance) j Bezel Connector k Power ON LED l Status LED m DIP Switch (Denominatio
Section 2 2 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Specifications SPECIFICATIONS This section provides specifications of the iVIZION™2 Series Banknote Validator (iVIZION2).
Specifications iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 2 Environmental Specifications Table 6 iVIZION2 Environmental Specifications Operating Temperature: +5ºC to +50ºC (+41ºF to +122ºF) Storage Temperature: -20ºC to +70ºC (-4ºF to +158ºF) Relative Operating Humidity: 15%RH to 85%RH (non-condensed) Relative Storage Humidity: 15%RH to 85%RH (non-condensed) Visible Light Sensitivity: Installation: Avoid contact with direct sunlight (Interior lighting must be
Section 2 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Specifications Electrical Specifications This Unit is designed for use with a Limited Power Source! NOTE: Refer to “Recommended Wires” on page 14 for your original harness. Table 7 iVIZION2 Electrical Specification Current Consumption Supply Voltage: 12V DC (-5%) - 24V DC (+10%) (Greater than 80W recommended) Normal Mode*: 12V DC • Standby = 0.6A • Operation = 2.3A • Peak = 4.
Installation 3 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 3 INSTALLATION This section provides installation and operating instructions for the iVIZION™2 Series Banknote Validator (iVIZION2). The information within this section contains the following features: • • • • Figure 5 External Harness Installation a Installation Procedure (p. 11) Settings (p. 13) Primary LED Indications (p. 13) Recommended Wires (p.
Section 3 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Rear Installation Installation Figure 9 Lock Hole Cap Installation Use KEY CAP 1. Remove the Cash Box. 2. Put the four (4) UNC6-32 Flat Head Screws into the back end of the Frame from its inside and secure the Frame into its intended location using Nuts. Figure 7 Rear Installation NOTE: When two locks are to be installed, both locks must be identical.
Installation iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Settings Section 3 Table 11 Interface Settings O N Denomination Settings NOTE: The settings may vary based on Software. Refer to each Country’s “Software Information Sheet” for making the proper switch settings. Table 10 Denomination Settings (by DIP Switch) Interface Switch 1 Validator Bottom View ON/OFF O N Interface Interface Switch 2 ON ON RS232C DIP Switch 1 Switch No.
Section 3 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Installation Recommended Wires CAUTION: The wiring harness must be UL1061 AWG#22 with the specified length (the acceptable electrical resistance of a wire: Approximately 150mΩ). For 12V DC, the thinner or longer wiring harness than recommended specifications may cause the iVIZION2 Unit to reset caused by voltage drop.
Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation 4 Section 4 CONNECTOR PIN ASSIGNMENTS This section provides pin assignments of the iVIZION™2 Series Banknote Validator (iVIZION2).
Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- Photo-Coupler Isolation Connection Table 14 Photo-Coupler Isolation Connection Pin Assignments 9 Interface/Power Connector (Frame Side) 1 17 10 26 18 Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommende
Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 4 RS232C Connection Table 15 RS232C Connection Pin Assignments 9 Interface/Power Connector (Frame Side) 1 17 10 26 18 Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wi
Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- cc-Talk Connection Table 16 cc-Talk Connection Pin Assignments 9 Interface/Power Connector (Frame Side) 1 17 10 26 18 Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wi
Connector Pin AssignmentsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 4 TTL Connection Table 17 TTL Connection Pin Assignments 9 Interface/Power Connector (Frame Side) 1 17 10 26 18 Socket Housing (Validator): DR1B026JA1 (JCM) Socket Housing (Frame): DR1R026PA1 (JCM) Contact Type (Validator): D02-22-26P-10000 (JAE) (Except Pin #1, #9, #18 and #26) Contact Type (Frame):D02-22-22P-10000 (JAE) (Pin #1, #9, #18 and #26) Recommended Wire: Refer to “Recommended Wires” o
Section 4 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Connector Pin Assign- Bezel Connector (CN7) Table 18 Bezel Connector Pin Assignments Header (Validator): A3B-8PA-2DS (61) (HRS) Socket Housing (Bezel): A3B-8D-2C (HRS) Contact Type (Bezel): A3B-2630SCFC (HRS) Polarizing Key: A3-GPIN (HRS) Recommended Wire: UL1007 AWG#24-#30 Polarize Pin #4 1 4 2 8 5 8 7 1 CN7 (Validator CPU Board) NOTE: The numbers marked on the Bezel Connector (Socket Housing) and that of CN7
Preventive Maintenance iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation 5 Section 5 PREVENTIVE MAINTENANCE This section provides the preventive maintenance of the iVIZION™2 Series Banknote Validator (iVIZION2). 5. If the jammed Banknote is not found in the higher Sections, pull the Cash Box out of the Frame (Figure 13 a). 6. Check at the rear side of the Frame and remove the jammed Banknote located there if any. 7.
Section 5 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Preventive Maintenance Cleaning Procedure To clean the iVIZION2 Unit’s Sensors, Rollers and Belts, proceed as follows: 1. Remove electrical power from the iVIZION2 Unit. 2. Remove the Validator and the Cash Box from the Frame. 3. Clean the Sensors properly. 4. Pressing in on the Upper Guide Access Lever (Front) and lift the Validation Unit up and open. 5.
Preventive Maintenance iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 5 iVIZION2 Sensor Locations Figure 15 iVIZION2 Sensor Locations l2 l1 a2 b2 j1 i2 j2 b1 a1 k2 e c i1 d (Inside) f1 f2 g1 g2 h1 h2 m k1 NOTE: Wipe and clean all of the Green-colored Rollers or Belts using a slightly damp (not wet), lint-free Micro-fiber cloth as needed. Figure 15 iVIZION2 Sensor Locations P/N 960-000231R_Rev. A 23 © 2022, JAPAN CASH MACHINE CO., LTD.
Section 5 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Preventive Maintenance Table 19 iVIZION2 Sensor Descriptions and Cleaning Methods Assembly Unit Validation Head Transport Module Cash Box P/N 960-000231R_Rev. A Sym.
Interface Schematic Circuit DiagramsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation 6 Section 6 INTERFACE SCHEMATIC CIRCUIT DIAGRAMS This section provides the interface schematic circuit diagram of the iVIZION™2 Series Banknote Validator (iVIZION2). • USB Schematic Circuit Diagram (p. 25) • Photo-Coupler Isolation Schematic Circuit Diagram (p. 26) • RS232C Schematic Circuit Diagram (p. 26) • cc-Talk Schematic Circuit Diagram (p. 27) • TTL Schematic Circuit Diagram (p.
Section 6 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Interface Schematic Cir- Photo-Coupler Isolation Schematic Circuit Diagram Figure 17 Photo-Coupler Isolation Schematic 【Controller Side】 【iVIZION2 Side】 Circuit Diagram Controller (Reference) iVIZION2 5V 4.7kΩ VIN(12/24V) VIN(12/24V) TLP291 [TOSHIBA] 2.2kΩ 24VDC M-RESET 2 3 4 5 6 7 5V 8 12V LED POWER 24VDC 9 10 11 21 CC-Talk(S) POWER GND 25 Connect to FUZION 22 23 24 25 26 POWER GND PC400 [SHARP] 5V 2.
Interface Schematic Circuit DiagramsiVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 6 cc-Talk Schematic Circuit Diagram Figure 19 cc-Talk Schematic Circuit【Controller Diagram Side】 Controller (Reference) 【iVIZION2 Side】 iVIZION2 5V 4.7kΩ VIN(12/24V) TLP291 [TOSHIBA] VIN(12/24V) 2.
Section 6 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Interface Schematic Cir- Bezel LED Schematic Circuit Diagram Figure 21 Bezel LED Schematic Circuit Dia【Bezel Side】 Bezel 1 【iVIZION2 Side】 iVIZION2 NC NC 2 3 R R 1 2 NC NC NC 5V 3 4 5 VIN(12/24V) VIN(12/24V) 5 6 NC NC LED1 GND LED POWER LEDーC 6 7 8 5V 7 VIN(12/24V) PRCP 4 PRCP 220Ω 1/4W R 8 5V FET SSM6N24TU[TOSHIBA] PRCP:Polymer Resettable Circuit Protecter 1 NC 2 3 4 5 R R 6 7 8 1 NC 5V N
Operational Flowcharts 7 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 7 OPERATIONAL FLOWCHARTS This section provides the operational flowcharts of the iVIZION™2 Series Banknote Validator (iVIZION2). • iVIZION2 Operational Flowchart; Stand-by and Initialization (p. 29) • iVIZION2 Operational Flowchart; Validation (p.
Section 7 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Operational Flowcharts iVIZION2 Operational Flowchart; Validation Figure 23 iVIZION2 Operational Flowchart; Validation A) Begin Validating A a a) Is Validation Result OK? NO YES b b) Is Banknote Unacceptable? YES NO c) Output the Denomination Value Signal c d d) Receive Stacking Command? e) Reject Banknote e NO YES f) Continue Transporting Banknote f g g) Is Banknote sent to Stacker? NO YES i h i) Re
Troubleshooting 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 TROUBLESHOOTING Troubleshooting Overview This section provides Troubleshooting instructions for the iVIZION™2 Series Banknote Validator (iVIZION2). • • • • • The iVIZION2 allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause(s) of any failure occurrences during the process.
Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting LED Error and Reject Codes Identify the causes and solution for these indications from each Table’s list and ensure that the relative assembles are properly connected and/or harnessed, and that all of the Unit’s Sensors are clean. NOTE: If the error is not resolved, replace the relative Part(s) and Sensor(s).
Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 Table 21 LED Error Codes; General (Continued) Status LED Error Solution Relative Part/Sensor • Check that there is any trace of fraud activity Anti-Stringing Error Red Flashes Fraud detected. (12) Red Flashes (13) such stringing. • Check that the relative Part(s) are properly • assembled and/or Harness are connected. Clean and calibrate the relative Sensor(s).
Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting Table 22 LED Error Codes; ICB (Continued) Status LED Blue Flashes (7) . . .
Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 LED Reject Codes; Banknote Table 24 LED Reject Codes; Banknote Status LED Error Banknote Insertion Error Green Flashes (1) Green Flashes (2) Green Flashes (3) Banknote is rejected by a skew detection UV Point Sensor Error A Banknote was rejected by the UV Point Sensor • Clean the relative Sensor(s) if they are • dirty or foreign objects are adhering to them.
Section 8 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Troubleshooting Table 24 LED Reject Codes; Banknote (Continued) Status LED Error Solution Banknote Length Error Green Flashes (13) A Banknote was rejected because it was longer than the acceptable length Green Flashes (16) Green Flashes (17) Green Flashes (18) Green Flashes (19) • Check that the Banknote is a proper length Reserved - Authentic Banknote Identify Error • Clean the relative Sensor(s) if they are
Troubleshooting iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Section 8 Table 25 LED Reject Codes; Barcode Ticket (Continued) Status LED Error Solution Relative Part/Sensor Green Flashes (3) Reserved - - • Check that a proper Barcode Ticket is used. Green Flashes (4) • Check that the Barcode Ticket is not • CIS damaged or looks unnatural Start/Stop Bit Detection Error • MGU Gear (abnormal printing, etc).
Section 9 9 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Unit Dimensions and UNIT DIMENSIONS AND MAINTENANCE SPACE REQUIREMENT This section provides the outside dimensions and the required maintenance space of the iVIZION™2 Series Banknote Validator (iVIZION2). • SS Type with Standard Box (p. 38) • SS Type with Large Box (p. 39) SS Type with Standard Box 105 97 94 2.5 Figure 24 SS Type with Standard Box Outside (131.2) 4.2 9.2 (9 0° ) (85.5°) 30 50 4.2 9.
Unit Dimensions and Maintenance Space RequirementiVIZION™2 Series Banknote Validator Foundation of Intelligent Valida- SS Type with Large Box Figure 25 SS Type with Large Box Outside 105 97 94 2.5 (131.2) 4.2 9.2 (9 0° ) (85.5°) 104 114 30 50 4.2 9.2 9 (409.2) (204.3) 32.6 (50.8) (30) 15.2 155 208.7 (298) Ø7 (338.3) 3xM4 4xØ4 100 101.6 15.8 23.7 1.6 69.5 67 67 21 3.5 50 2xM3 (Bill Entrance) 6.6 6.6 6.6 2 49.8 27 89.3 58.5 21.5 (Bill Entrance) 9 (3.5) 86 6.6 6.6 6.
Section 10 iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Technical Contact Infor- 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the iVIZION2, please contact the nearest location listed below: Americas JCM American Asia and Oceania JCM American (Australia Office) Phone: +1-702-651-0000 Phone: +61-2-9648-0811 Fax: +1-702-644-5512 Fax: +61-2-9647-1438 925 Pilot Road, Las Vegas, NV 89119 Unit 21, 8 Avenue of the Americas Newington, NSW
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Index 11 INDEX B Primary Features iVIZION-2xx/3xx iVIZION2 Series of ...5 Banknote Jam clearing a ...21 S C Safety pictographs indicating Cleaning 1 to 3 symbols inside boxed area ...1 methods of, and equipment required for ...21 Schematic Circuit Diagram Contact Information schematic diagrams of ...25, 26, 27, 28 Address and Telephone Numbers for ...40 Software Descriptions Product Number Specifications of ...
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iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation P/N 960-000231R_Rev. A © 2022, JAPAN CASH MACHINE CO., LTD.
iVIZION™2 Series Banknote Validator Foundation of Intelligent Validation Issue #4126-IGEF-01-00 P/N 960-000231R_Rev. A © 2022, JAPAN CASH MACHINE CO., LTD.