Water Solutions 100W Datalogging Endpoint Installation Guide TDC-0909-000
Identification 100W Datalogging Endpoint Installation Guide 04/26/2010 TDC-0909-000 Copyright © 2010 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and is being provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it will be used only for the purposes described herein. Any third party that is given access to this information shall be similarly bound in writing.
Contents Chapter 1 Before You Begin ...................................................................................... 1 How This Document is Organized ...................................................................................................... 1 Document Conventions ............................................................................................................ 2 Chapter 2 About the 100W Datalogging Endpoint .................................................... 3 Battery Life ...
Contents iv TDC-0909-000 100W Datalogging Endpoint Installation Guide Proprietary and Confidential
CHAPTER 1 Before You Begin This document provides the installation instructions for the 100W datalogging endpoint and includes rod mount, wall mount, through-lid (remote antenna), and shelf mount installation. The 100W is available with the following configurations: Integral connector 5-foot open-end cable 20-inch open-end cable An optional Itron Leak Sensor is available for all three configurations to provide leak monitoring capability.
Chapter 1 Before You Begin Document Conventions Convention Itron product part numbers are noted in parentheses. Example To install the endpoint (ERW-0000-000), do the following steps. Hypertext links are in blue. See the Copyright Page for identification information. Note A Note indicates neutral or positive information that stresses or supplements important points of the main text. A note supplies information that may apply only in special cases.
CHAPTER 2 About the 100W Datalogging Endpoint The 100W datalogging endpoint is a high-power radio frequency automatic meter reading (AMR) device that attaches to a water meter to collect consumption usage and tamper data that it transmits to a data collection device. The endpoint operates in both bubble-up mode and two-way modes. The 100W ships in Factory Mode. The endpoint will acquire and transmit meter register data within one hour following register connection.
Chapter 2 About the 100W Datalogging Endpoint Operating Modes The 100W has three standard operating modes. 1. Factory Mode 100W endpoints are shipped from the factory in Factory Mode. The endpoint's transmitter is turned off. The endpoint's receiver is bubbling-up to listen for a programming command. 100W encoder models will attempt to read the register every hour. Last good read and cut tamper flags may be set when a register is not connected.
CHAPTER 3 Initializing and Connecting the 100W Datalogging Endpoint This chapter provides the instructions to initialize the 100W datalogging endpoint and connect the endpoint to the water meter register. The 100W initializes immediately when the endpoint is programmed with an approved handheld computer or the endpoint recognizes the meter register and activates itself after connection to a register. Caution To obtain an immediate reading, initialize the 100W with an approved handheld computer.
Chapter 3 Initializing and Connecting the 100W Datalogging Endpoint To connect the 100W to the register Connect the 100W wires to the register screw terminals according to the following table.
Verifying Operation of the 100W Datalogging Endpoint Verifying Operation of the 100W Datalogging Endpoint Use one of the following handheld computers to verify consumption: FC200SR handheld computer (Itron part number FC2-0005-004 or FC2-0006-004) FC300 with SRead NOTES Each handheld radio requires special setup and configuration parameters to successfully read and program 100W products. Refer to the respective meter reading application for specific instructions.
Chapter 3 8 Initializing and Connecting the 100W Datalogging Endpoint TDC-0909-000 100W Datalogging Endpoint Installation Guide Proprietary and Confidential
CHAPTER 4 Installing the 100W Datalogging Endpoint This chapter provides the instructions to install the 100W. Install the 100W using one of the following methods: Rod mount. The endpoint mounts on a 1/2 inch outside diameter rod. Wall mount. The endpoint mounts to a wall or other vertical surface. Base mount. The endpoint mounts on a horizontal, flat surface. Shelf Mount. The endpoint mounts in pre-fabricated pockets or shelves within the pit lid using a shelf mount accessory kit.
Chapter 4 Installing the 100W Datalogging Endpoint To install a cable tie to the connector 1. Thread the cable tie through the security holes in the connector and protective cover. 2. Thread the cable tie end through the eye of the cable tie. Pull the cable tie tight to secure it (as shown). Rod Mount Installation 100W s can mount below the pit lid on a customer-supplied 1/2-inch OD rod. The example installation described in this section uses a fiberglass rod.
Rod Mount Installation Required Tools and Hardware Hammer 1/2-inch outside diameter rod (either a square or round rod may be used) Tape measure Rod-driving tool (optional) Cutting tool to adjust rod length The 1/2-inch diameter rod hole is shown in the following bottom and side view of the 100W. To install the 100W endpoint on a rod 1. Remove the pit lid. Inspect the area to make sure there are no buried cables, pipes, or other obstructions. 2.
Chapter 4 Installing the 100W Datalogging Endpoint 4. Without touching the meter body or adjacent pipes, position the rod as close to the center of the pit as possible. Drive the rod into the ground. Ensure the rod remains vertical. Note The rod shown has a protective end cap to protect the rod while driving it into the ground. 5. Drive the rod into the ground so the top of the rod is approximately three and one-half inches below the bottom of the pit lid.
Rod Mount Installation 6. The top of the rod should be three and one-half inches below the bottom of the lid. Place the endpoint on the rod. Completely insert the rod into the endpoint's rod mount hole. Do not force the endpoint onto the rod. If the endpoint does not slide freely on the rod, remove the endpoint and examine the endpoint rod hole and rod for burrs or obstructions. You may secure the endpoint to the rod with a self-drilling screw through the hole in the top of the 100W rod mount cavity.
Chapter 4 Installing the 100W Datalogging Endpoint Wall Mount Installation Select a flat vertical mounting surface. Install the endpoint in an upright position; locate the endpoint as high as possible. To mount the endpoint to the wall in a water pit box, select a mounting location on the inside of the pit box and try to maintain a distance of one to two inches from the bottom of the pit box lid.
Wall Mount Installation 5. For concrete-type pit boxes, it may be necessary to use a screw anchor. Choose an anchor appropriate for a #10 pan head screw. Caution Do not over-tighten the mounting screws. Over-tightening the mounting screws may break the endpoint mounting tabs. 6. Start a screw into the pilot hole. Using the top hole of the endpoint, set the endpoint over the screw head and slide it down so the screw is now at the top of the notch (as shown). Carefully tighten the screw until snug.
Chapter 4 Installing the 100W Datalogging Endpoint Base Mount Installation The 100W may be mounted to a flat surface using the base tab. Caution Observe the following guidelines for mounting the 100W using the wall mount procedure: Endpoint positioning other than upright could negatively affect radio performance and battery life. Do not use gel connectors in pit environments. Use only Itron-approved splice kits or inline connectors.
Shelf Mount Installation Shelf Mount Installation This section describes 100W installation using a Shelf Mount Adapter to mount the endpoint in a pit lid slot. Caution Observe the following guidelines for mounting the 100W using the wall mount procedure: Endpoint positioning other than upright could negatively affect radio performance and battery life. Do not use gel connectors in pit environments. Use only Itron-approved splice kits or inline connectors.
Chapter 4 Installing the 100W Datalogging Endpoint To install using the shelf mount adapter 1. With the foam spacers facing up, insert the shelf mount adapter into the opening in the disk. 2. Push the adapter into the opening gently until the adapter snaps into place. Insert the shelf mount adapter into the 100W antenna slot pushing firmly with your thumb until the adapter tab locks into place in the opening of the 100W antenna slot.
Shelf Mount Installation 3. Slide the adapter assembly into the pit lid with the foam spacers positioned on each side of the pit lid slot. Correct position for foam spacers Caution Do not install the adapter assembly in a manner that provides little or no support under disk's edge. Incorrect mounting position for foam spacers. 4. The installed position of the endpoint should be vertical and upright when the lid is replaced on the pit.
Chapter 4 Installing the 100W Datalogging Endpoint Optional Leak Sensor Installation Leak Sensors analyze water flow sound patterns to detect new, evolving, and pre-existing leaks. LS analysis data is uploaded to mlogonline™ Network Leak Monitoring for data analysis accessed through a secure Internet portal unique to your utility. The 100W endpoint stores 20 days of Leak Sensor data.
Optional Leak Sensor Installation To connect the Leak Sensor to the 100W Caution Verify you have the correct 100W endpoint. Leak Sensors must mount to Port B (top port) of the 100W. Connecting the LS to Port A (bottom port) will cause electrical damage to the LS and 100W endpoint. 1. Remove the environmental cap from the 100W endpoint blue connector (B). B. 100W blue connector: Leak Sensor connection A. 100W black connector: Register connection 2.
Chapter 4 Installing the 100W Datalogging Endpoint 4. Rotate the connector locking ring until the security holes align. Caution Do not force the connector ends together. While holding the LS connector, engage the 100W connector by rotating the locking ring until both connectors securely connect. Twist only the connector locking ring, not the body of the connector. Twisting the connector body could damage the connector's pins.
Pipe Preparation To attach an Itron Security Seal through the connector security hole 1. Insert the pointed end of the Security Seal through the inline connector and the 100W connector security holes. 2. Insert the pointed end of the security seal into the capped end and push until the seal locks. This completes 100W and Leak Sensor connections. Pipe Preparation Clean any dust or dirt from the pipe to facilitate direct contact with the LS surface.
Chapter 4 Installing the 100W Datalogging Endpoint To install the Leak Sensor on a pipe or meter insetter 1. Select a Leak Sensor mounting location within 5 feet of the 100W endpoint. Mount the sensor on the water input side of the meter. Caution The Leak Sensor must be mounted on the water input side of the meter. Failure to follow this mounting requirement could result in errors in the leak detection data. Installation requires Itron mounting hardware.
Pipe Preparation 4. Insert the mounting plate over the U-bolt's threaded screw ends. Attach the two wing nuts over the clamp screw ends and tighten the wing nuts until snug (to a minimum of 5-inch pounds) to prevent device rotation on the pipe. After the second wing nut is tightened, check the Leak Sensor to verify the device is snug. If the sensor moves, tighten the wing nuts until there is no movement. Caution Do not tighten the Leak Sensor to more than 20 inch-pounds.
Chapter 4 Installing the 100W Datalogging Endpoint To install the Leak Sensor on a pipe (up to 2 1/2-inch OD) 1. Select a Leak Sensor mounting location within 5 feet of the 100W endpoint. Note Leak Sensor mounting orientation is not critical. Orient the Sensor to best accommodate your installation. The most important installation practice is to fasten the Sensor securely to the pipe. Caution The Leak Sensor must be mounted on the water input side of the meter.
Pipe Preparation 4. Verify the pipe’s mounting surface is free from dirt and debris. Place the curved surface of the LS against the pipe. Caution Do not mount the Leak Sensor on a pipe coupler, joint, or nut. 5. Insert the U-bolt around the pipe and into the holes in the plate/Leak Sensor assembly. Secure the U-bolt with the wing nuts. Tighten the wing nuts until snug (to a minimum of 5-inch pounds) to prevent device rotation on the pipe.
Chapter 4 28 Installing the 100W Datalogging Endpoint TDC-0909-000 100W Datalogging Endpoint Installation Guide Proprietary and Confidential
CHAPTER 5 Optional Remote Antenna Installation The optional 900 MHz remote mount antenna provides increased RF range coverage for: Meters located deep in a pit boxes. Meters submerged in water for extended periods of time. Meters in Fixed Network systems. This section provides antenna mounting instructions through a pit lid and the instructions to connect the antenna to the 100W.
Chapter 5 Optional Remote Antenna Installation 2. From the bottom side of the lid, screw on the threaded collar two or three turns. Turn the threaded collar until it is tight against bottom of the pit lid. Verify the antenna dome does not move up and down or shift laterally . Note Ensure the beveled edge (1) of the threaded collar is toward the top of the lid (2). The Itron-recommended placement centers the remote antenna and takes up the extra space in mounting holes up to 2 1/2-inches.
Mounting the Remote Antenna Important Verify the antenna coupler locks with the antenna slot's tabs. Remote antenna installation is complete.
Chapter 5 32 Optional Remote Antenna Installation TDC-0909-000 100W Datalogging Endpoint Installation Guide Proprietary and Confidential
APPENDIX A Using an Inline Connector This section describes the connections of the 100W to the water meter register using the inline connector assembly. Follow the manufacturer's recommended procedure for installing the water meter register on the meter. To connect the inline connector Note If an inline connector is not used and the 100W is already connected to the water meter register, skip this step. 1. Remove the protective cover from the connector by twisting the two halves in opposite directions.
Appendix A Using an Inline Connector 3. Twist the register cable's black coupling nut to align the two tabs. 4. Install the security seal as shown. Push it until it snaps into place. Note For future meter or endpoint servicing, break the security seal by pulling apart. The original protective connector covers can be reused if kept clean and dry. Install a new security seal after servicing either device. To order more parts, see the Water Endpoint Ordering Guide (PUB-0063-001).
Index Symbols & Numbers 100W Datalogging Endpoints with Integral Connectors • 9 Required Equipment • 20 Required Tools and Hardware • 11, 14, 17 Rod Mount Installation • 10 S Shelf Mount Installation • 17 A About the 100W Datalogging Endpoint • 3 B Base Mount Installation • 16 Battery Life • 3 Before You Begin • 1 C Connecting to a Meter Register Using a 5-foot Cable • 5 Connecting to a Meter Register Using the Inline Connector • 5 H How This Document is Organized • 1 I Initializing and Connecting th
