Natural Gas Solutions 100G Datalogging FN ERT Module Installation Guide - Remote Mount TDC-0824-003
Identification 100G Datalogging FN ERT Module Installation Guide - Remote Mount 01/10/2011 TDC-0824-003 100G Remote Mount ERT Module part numbers: ERG-5000-501, ERG-5000-502, ERG-5000-503 100G Datalogging Remote Mount ERT Module: ERG-5002-501, ERG-5002-502, ERG-5002-503, ERG-5002-505 100G Datalogging FN Remote Mount ERT Module: ERG-5003-501, ERG-5003-502, ERG-5003-503, ERG-5003-505 Copyright © 2009 - 2010 - 2011 Itron, Inc. All rights reserved.
Contents Before You Begin .......................................................................................................... v Document Purpose .............................................................................................................................. v Chapter 1 100G Datalogging FN Remote ERT Module .............................................. 1 Transmission Modes .................................................................................................................
Contents Chapter 5 Diaphragm Meter Installation ................................................................... 52 Tools and Materials Supplied By You ...............................................................................................52 Materials Available from Itron ............................................................................................................53 Replacement Gaskets ................................................................................................
Before You Begin Before You Begin The following documentation conventions are used: Caution A Caution warns the user that failure to heed the information in the note could result in loss of data. Be sure to carefully read a Caution note and follow the advice/instructions. Warning A Warning alerts you about potential physical harm to the user or hardware. It is critical that you pay strict attention to Warning notes, read the information carefully, and follow the advice/instructions.
CHAPTER 1 100G Datalogging FN ERT Module Itron 100G series remote ERT modules are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the remote ERT module. The 100G remote gas ERT module was designed with a higher output power than earlier Itron remote gas ERT modules to achieve an increased RF transmission distance. The 100G series remote gas ERT modules have greater output power to meet Itron mobile and fixed network requirements.
100G Datalogging FN ERT Module Specifications The functional and operational specifications for the 100G Datalogging FN remote ERT module are listed below.
100G Datalogging FN ERT Module 100G Datalogging FN Remote ERT Module Meter Compatibility List This table lists meters compatible with the 100G Datalogging FN remote ERT module. Due to continuous research, product improvements, and enhancements Itron reserves the right to change this list without notice. Meter Model Description Class Comments ERT Module Type ERT Module Part Number Elster/American/ Canadian 10 Metric (10B) Iron case Residential 2.
0G Datalogging FN ERT Module Meter Model Description Class Comments ERT Module Type ERT Module Part Number Romet RM Series ECM2 Electronically compensated meter Commercial Meter must have connector pin with factory-installed pulse output. Purchase endpoint from Itron and correct cable interface from Romet. ECM2 must be configured for 750ms "offtime" between pulses. The ECM2 must have firmware version J or later.
100G Datalogging FN ERT Module Installation Prerequisites The following tools are required to install, program, and check the 100G Datalogging FN remote ERT module. Some specific tools may be required dependent on meter or instrument type.
CHAPTER 2 Mounting the 100G Datalogging FN Remote ERT Module This chapter provides the instructions to mount the 100G Datalogging FN remote ERT module on a pipe or other flat vertical surface (wall). Installation Options Mount the 100G Datalogging FN remote ERT module using the Pipe Mount or Wall Mount (Flat Surface) procedure. Pipe Mount. Pipe mounting is used in conjunction with the Remote Mount Kit (Itron part number CFG0005-003).
Mounting the 100G Datalogging FN Remote ERT Module Mounting Installation Considerations Select a proper mounting location. Itron recommends mounting the 100G Datalogging FN remote ERT module in close proximity to the meter or instrument. Some applications may require an extended cablelength. The 100G Datalogging FN remote ERT module supports cable lengths up to 300 feet. Mount the 100G Datalogging FN remote ERT module in a vertical position with the ERT module label directional arrow pointed upward.
Mounting the 100G Datalogging FN Remote ERT Module Mounting the Remote ERT Module on a Pipe The following items are required to mount the 100G Datalogging FN remote ERT module on a pipe or vertical flat surface (wall): Itron Part Number Description ERG-5003-501 100G Datalogging FN Remote ERT Module ERG-5003-502 ERG-5003-503 ERG-5003-505 (ERG-5003-501 shown) CFG-0005-003 Remote Mount Installation Kit Kit includes: 2 band clamps 2 tamper seals pipe bracket cable ties adapter plate Screws: (2) 1/2-inch -
Mounting the 100G Datalogging FN Remote ERT Module 2. Loosen the band clamp screw until the end of the band releases. 3. Push the end of the clamp's band (1) through the holes (2) in the pipe bracket. The pipe bracket must be oriented as shown below. 4. Place the band clamp around the pipe. The band will loosely wrap around the pipe. Push the end of the band through the band clamp screw assembly. Turn the band clamp's screw assembly to fit into the pipe bracket opening.
Mounting the 100G Datalogging FN Remote ERT Module To mount the adapter plate on the pipe bracket Caution Vertical mounting position is important to maximize RF performance. Mount the 100G Datalogging FN remote ERT module with the module's label arrow pointing up. The module's arrow must never point to either side or upside down. The module's tilt tamper functionality is designed to operate with the module installed vertically. 1.
Mounting the 100G Datalogging FN Remote ERT Module To mount the 100G Datalogging FN remote ERT module on the adapter plate 1. Take the 100G Datalogging FN remote ERT module and the two one-inch mounting screws from the Remote Mount Installation kit. Place the back of the remote endpoint against the face of the adapter plate. The adapter plate mounting lug (1) must be positioned just above the endpoint mounting lug recess (2). 2.
Mounting the 100G Datalogging FN Remote ERT Module Adapter Plate Mounting Positions The following pictures show adapter plates mounted on horizontal or 45-degree angle pipes. Caution Regardless of the pipe's direction, the adapter plate mounting lug must always be at the top. If the pipe is a 45 degree angle up to the right, install the adapter plate as shown below. Typical module mounting Mounted adapter plate If the pipe is a 45 degree angle up to the left, install the adapter plate as shown below.
Mounting the 100G Datalogging FN Remote ERT Module To install tamper seals and cable ties 1. Place the new tamper seals from the Remote Mount Installation Kit over the 100G Datalogging FN remote ERT module mounting screws. 2. Firmly push both tamper seals all the way into place with a 1/4-inch nut driver or similar blunt tool. Note A tamper seal is fully seated when the top of the tamper seal is approximately 1/16 inch below the top of the screw recess. 3. Gather any excess ERT module cable.
Mounting the 100G Datalogging FN Remote ERT Module Mounting the ERT Module on a Wall or Other Flat Vertical Surface To mount the 100G Datalogging FN remote ERT module on a wall or other flat vertical surface Note For easier installation, you may drill three pilot holes in the mounting surface (use the proper size drill bit to accommodate the module mounting screws, see the Drilling Template below).
Mounting the 100G Datalogging FN Remote ERT Module 3. Install the bottom two mounting screws. Fasten screws in an alternating fashion until fully tightened to secure the module firmly in position. To install tamper seals and cable ties 1. Place a new tamper seal (from the Remote Mount Installation Kit) over each endpoint mounting screw. 2. Firmly push both tamper seals into place with a 1/4-inch nut driver or similar blunt tool.
CHAPTER 3 Rotary Meter Installation This chapter provides the instructions to install the Datalogging FN remote ERT module on rotary gas meters. Reference the Gas Endpoint Meter Compatibility List (see 100G Datalogging FN Remote ERT Module Meter Compatibility List on page 3) for rotary meters compatible with the 100G Datalogging FN remote ERT module .
Rotary Meter Installation Required Installation Materials Available from Itron The materials in the following table are required to install a 100G Datalogging FN remote ERT module. Itron Part Number ERG-5003-503 Note this remote ERT module comes standard with 12-inch lead wires and may be shipped directly to the meter manufacturer for a factoryinstalled cable (interface). The interface cable must be purchased directly from the meter manufacturer.
Rotary Meter Installation To connect the 100G Datalogging FN remote ERT module cable assembly to the rotary meter Caution Verify the cable connector mates with the meter connector. Meter manufacturers use different connector styles (types). 1. Align the large lug on the 100G Datalogging FN remote ERT module connector with the large notch on the meter connector. 2. Align the lock ring notches on the module cable connector with the pins on the meter connector. 3.
Rotary Meter Installation 5. Install the new Datalogging FN remote ERT module on the wall or a pipe using the Remote Endpoint Mount Kit (Itron part number CFG-0005-003). See Mounting the 100G Datalogging FN Remote ERT Module on page 6 for mounting instructions. Programming the Remote ERT Module for Dresser ROOTS® Rotary Meters To program 100G Datalogging FN remote ERT modules for use with Dresser ROOTS® rotary meters, use the meter drive rates from the drive rate table in this section.
Rotary Meter Installation B3, LMMA & S3A CTR/TC Meter Drive Rates for Remote ERT Module Programming Caution Do not use these meter drive rates to program residential direct-drive or commercial direct-drive modules. Use the information in the following tables to program 100G Datalogging FN remote ERT modules connected to Dresser ROOTS® rotary meters.. B3, LMMA, S3A CTR/TC Meter Drive Rates B3 CTR Meter Size B3 CTR Meter Pulse Rate LMMA CTR Meter Size LMMA CTR Meter Pulse Rate 8C 10 1.
Rotary Meter Installation Meters built 1/99 and beyond B3 TC Meter Size B3 TC Meter Pulse Rate Meters built prior to 1/99 B3 TC Meter B3 TC Meter Pulse Rate Size 8C 10 8C 50 11C 10 11C 50 15C 10 15C 50 2M 10 2M 50 3M 10 3M 50 5M 10 5M 50 7M 10 7M 50 11M 10 11M 50 16M 100 16M 500 S3A CTR Meter Size S3A CTR Meter Pulse Rate S3A TC Meter Size S3A TC Meter Pulse Rate 1.5M 10 1.
Rotary Meter Installation To install the 100G Datalogging FN remote ERT module on an Elster American RPM series meter 1. Remove the meter's top plate by removing the two 5mm screws and carefully prying up on the plate. The plate is secured with an o-ring seal. Remove the o-ring from the plate. Caution If the o-ring is damaged during removal, obtain a replacement from Elster American Meter Co. 2. Look into the meter tower and find the meter switch lead and connector (4-pin). 3.
Rotary Meter Installation 6. Attach the 4-pin male connector on the Elster American Meter adapter plate to the 4-pin female connector inside the meter's tower. The connectors will slide together and latch. 7. Carefully push the connectors and wires into the meter tower housing. 8. Lubricate the o-ring with o-ring lubricant and install the o-ring on the adapter plate. Insert the adapter plate into the tower and tighten the two 5 mm screws.
Rotary Meter Installation To connect the manufacturer cable to the ERT module Note Connection to an Elster American Meter requires a cable interface compatible to an Elster American Meter RPM rotary meter. 1. Trim the ERT module wires to 3.5-inches. 2. Carefully strip the insulation covering from the meter cable (purchased from the meter manufacturer) approximately 1-1/2-inches from the end. Caution Do not cut through the individual wire insulation. 3.
Rotary Meter Installation 4. Connect the meter cable to the 100G Datalogging FN remote ERT module using 3M gel-cap connectors. Follow the wire connection table and wiring diagrams below. See Installation Prerequisites on page 5 for appropriate 3M crimping tools. Important Use a crimping tool compatible with gel-connectors. Do not use a standard pliers for crimping gel-connects. The crimping tool provides an even pressured crimp to make a secure connection.
Rotary Meter Installation 5. Insert the meter cable through the slot on the ERT module backplate. Install a cable tie to the meter cable wire below the meter cable insulation to provide strain relief. 6. Tuck the connectors and cable tie into the ERT module housing. Place backplate on the assembly and tighten the four backplate screws using a size T-10 Torx screwdriver. Important Verify the cable tie and gel connectors are inside the module housing and the cable extends out of the slot in the backplate.
Rotary Meter Installation Mounting the 100G Datalogging FN Remote Mount ERT Module Select an appropriate mounting location on adjacent piping close to the meter. Using the pipe bracket, mounting plate and band clamps from the Remote Mount Kit (Itron part number CFG-0005-003), secure the 100G Datalogging FN remote ERT module. Use the cable ties from the kit to secure any excess wire to the piping (see Mounting the 100G Datalogging FN Remote ERT Module on a Pipe on page 7).
Rotary Meter Installation Connecting the ERT Module to the Romet ECM2® Meter Connect the correct interface wirings and set the output pulse spacing to complete 100G Datalogging FN remote ERT module installation with the Romet ECM2® meter. See the ECM2® Interface Wiring Table below to complete wire connections. Function (+)UC (-)UC (+)CC (-)CC (+)ALM (-)ALM (+)Aux.CC (-)Aux.
Rotary Meter Installation To mount the 100G Datalogging FN remote ERT module on the Romet ECM2 meter 1. Remove the module screw from the back of the ECM2 meter and discard. 2. Insert the mounting screw fitted with the three lock washers. Two lock washers are used as spacers as shown. 3. Attach the mounting plate to the meter. Insert the mounting screw where the module screw was removed. Torque the mounting screw to 5-7 ft.lbs. to secure the plate to the Romet meter. 4.
Rotary Meter Installation 6. Connect the module to the meter using the previously installed cable interface.
Rotary Meter Installation Programming the 100G Datalogging FN Remote ERT Module Caution You must program the 100G Datalogging FN remote ERT module before use. Follow the steps in this section to properly program the ERT module. Program the 100G Datalogging FN remote ERT modules using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or Field Deployment Manager (FDM) software version 1.
Rotary Meter Installation To program the 100G Datalogging FN remote ERT module 1. Program the meter drive rate into the 100G Datalogging FN remote ERT module using a handheld computer or Belt Clip Radio and laptop computer. For all programming and Check Endpoint operations using a handheld computer, hold the handheld as close to vertical as possible. For best success, keep the handheld within six feet of the target ERT module.
CHAPTER 4 Electronic Volume Corrector and Instrument Installation This section provides the instructions to install the 100G Datalogging FN remote ERT module on: Mercury Instruments Mini-P, Mini-AT, Mini-Max, and EC-AT Mercury Instruments Temperature Compensated Indexes (TCI) Dresser ROOTS IMC/W2 and MC2 Micro Correctors Mini-AT TCI Mini-Max IMC/W2 EC-AT MC2 TDC-0824-003 100G Datalogging FN ERT Module Installation Guide - Remote Mount Proprietary and Confidential 33
Electronic Volume Corrector and Instrument Installation Installation Prerequisites 100G Datalogging FN remote ERT module installation to a volume corrector or instrument requires: 100G Datalogging FN remote ERT module compatible to a volume corrector or instrument (see the 100G Datalogging FN Remote ERT Module Meter Compatibility List on page 3). Volume corrector or instrument compatible with the remote ERT module.
Electronic Volume Corrector and Instrument Installation Programming the Mercury Instrument Code Settings Item Code Settings and Corresponding Terminal Board Channel Volume Instrument Channel A Channel B Channel C Pulse Output Type Options #056 #93 #057 #094 #058 Terminal Board Connections* Pulse Output Spacing Number of Blanked digits on CorVol Display #095 #96 Ka, Ya = Channel A #115 #1014 #1015 Pulse Board Ver-1(3) n/a Form-C n/a n/a n/a n/a n/a n/a n/a n/a n/a Module does not support
Electronic Volume Corrector and Instrument Installation Mercury Instrument programming parameters: Caution A Mercury Instrument must have a Form A board. A Form C board is not compatible with the 100G Datalogging FN remote ERT module. For TCI, when using both outputs, items 1014 and 1015 must be set to Itron. Item #056: Pulse A Scaling. Set at 2.0000 for a form A switch. Item #057: Pulse A Scaling. Set at 2.0000 for a form A switch. Item #058: Pulse A Scaling. Set at 2.0000 for a form A switch.
Electronic Volume Corrector and Instrument Installation The blue and white wires are twisted together and attached according to Mercury Instrument's Code Settings (see Code Settings on page 35). To wire the ERT module to the Mercury Instrument 1. Insert the ERT module cable into the instrument's compression connector. 2. Strip one inch of the outer insulation from the 100G Datalogging FN remote ERT module. Strip 1/4-inch individual wire insulation from the red, white, and blue lead wires.
Electronic Volume Corrector and Instrument Installation 3. See Mounting the 100G Datalogging FN Remote ERT Module on page 6 for module mounting instructions. Wiring Dual ERT Modules to a Mercury Instrument This section includes the information to wire dual ERT modules to a single Mercury Instrument. Installation requires the correct programming parameters (see Code Settings on page 35).
Electronic Volume Corrector and Instrument Installation 5. Drill two 3/16-inch holes in the back of the Mini-Max enclosure as specified by the information included in the kit. Remove any metal shavings from the enclosure. 6. Clean the 100G Datalogging FN remote ERT modules with the alcohol wipe where you will place the Corrected and Uncorrected labels (included in the kit). Note Clean the Datalogging FN remote ERT modules with the alcohol wipe to ensure good label adhesion. 7.
Electronic Volume Corrector and Instrument Installation 15. Connect the uncorrected module wires to the Input Switch Board UNC. VOL following the table below. Uncorrected ERT Module Connections ERT Module Mini-Max Input Switch Board UNC. Vol. Red wire COM terminal Blue wire* NO terminal White wire* NO terminal *Twist the blue and white ERT module wires together before connecting to the Mini-Max board. Tighten terminal connections securely. 16. Tighten the large strain relief securely.
Electronic Volume Corrector and Instrument Installation Connections to the three output pulse channels are completed using loose unterminated wires (the individual wires from a cable) and gel-connectors. The TCI unit has six unterminated wires and six gel-connectors (Itron part number CON-0023-001) to enable pulse connections to ancillary devices. Loose wires are located inside the gray adapter plate behind the black strain relief fitting.
Electronic Volume Corrector and Instrument Installation 3. Place the strain relief fitting onto the field pulse cable. 4. If the field pulse cable is smaller than a 0.2-inch diameter, install the rubber tube supplied with the TCI onto the cable so the strain relief will clamp onto the tube after it is re-installed. 5. Connect the individual external pulse cable conductors to the un-terminated wires following Configuration for two endpoints connected to one TCI.
Electronic Volume Corrector and Instrument Installation 6. Verify both wires are fully inserted into the gel-connector prior to crimping. Important Use a crimping tool compatible with gel-connectors. Do not use a standard pliers for crimping gel-connects. The crimping tool provides an even pressured crimp to make a secure connection. Apply pressure for three seconds until the gel cap is fully crimped (collapsed) to allow time for the low viscosity silicone-based gel to flow.
Electronic Volume Corrector and Instrument Installation To connect the 100G Datalogging FN remote ERT module to the IMC/W2 or MC2 cable 1. Remove the backplate (4 screws) from the 100G Datalogging FN remote ERT module and expose the module lead wires. The backplate and screws will be re-installed on the module later in this procedure so store them (temporarily) in a safe, secure place. 2.
