Natural Gas Solutions 100G Series Gas ERT Module Installation Guide, Direct Mount TDC-0823-014
Identification 100G Series ERT Module Installation Guide, Direct Mount 6 July 2016 TDC-0823-014 100G, 100G DL, 100G DLN, 100G DLS, 100G DLT ERT module part numbers: 100G: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004, ERG-5000-005, ERG-5000-006, ERG-5000-007, ERG-5000-008 100G Datalogging: ERG-5002-001, ERG-5002-002, ERG-5002-003, ERG-5002-004, ERG-5002-005, ERG-5002-006, ERG-5002-007, ERG-5002-008 100G Datalogging FN: ERG-5003-001, ERG-5003-002, ERG-5003-003, ERG-5003-004, ERG-5003-005, ERG-5003-0
Warning ERT modules contain sensitive electronic components which can be damaged if the module is dropped from heights greater than 36 inches. Product warranty coverage is contingent on not exceeding this drop height limitation. Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.
TDC-0823-014 100G Series Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential iv
Contents Before You Begin ........................................................................................................ vii Document Conventions ..................................................................................................................... vii Document Purpose ............................................................................................................................ vii About the 100G Gas ERT Module ........................................................
Contents Assembling the Gas ERT Module and Index ....................................................................................50 Programming the 100G Gas ERT Module Assembly .......................................................................53 Installing the 100G Gas ERT Module Assembly on the Meter ..........................................................54 Elster American and Itron Commercial Meter Installation .......................................
Before You Begin Document Conventions The following documentation conventions are used in this installation guide: Caution A Caution warns the installer that failure to follow the information in the note could result in loss of data. Be sure to carefully read a Caution note and follow the advice or instructions. Warning A Warning alerts the installer about potential physical harm to the installer or hardware.
Before You Begin TDC-0823-014 100G Series Gas ERT Module Installation Guide, Direct Mount Proprietary and Confidential viii
CHAPTER 1 About the 100G Gas ERT Module Itron 100G series gas ERT modules are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the ERT module. The 100G gas ERT was designed with a higher output power than earlier Itron gas ERT modules to achieve an increased RF transmission distance. The 100G series gas ERT modules have greater output power to meet Itron mobile and fixed network requirements.
About the 100G Gas ERT Module • Itron Cellular Solutions (ICS) Mode. The 100G DLS module is compatible with the Itron Cellular Solution and can be programmed for optimum operation with FDM Endpoint Tools Enhanced. In ICS mode, the 100G DLS transmits a high-powered network interval message (NIM) RF message every five minutes. Output power in this mode is 500 milliwatts or +27 dBm.
About the 100G Gas ERT Module 100G Series Gas ERT Module Specifications Functional Specifications Description Power Source 100G Two "A" cell lithium batteries 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging One "A" cell lithium battery Tamper Detection Tilt and cut cable FCC Compliance Part 15 certified Industry Canada Compliance RSS-210 certified Intrinsically Safe per UL Class I, Division 1, Groups C and D Product Identification Numeric and bar coded ERT type
About the 100G Gas ERT Module 100G Gas ERT Module Meter Compatibility List The following table lists meter types compatible with the 100G series gas ERT module. Due to continuous research and product improvements and enhancements, Itron reserves the right to change product or system specifications without notice.
About the 100G Gas ERT Module Elster American (Canadian) Meter Model AL-250 Meter Notes Aluminum case 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Itron Part Number ERG-5000-001 ERG-5002-001 ERG-5003-001 ERG-5006-001 ERG-5007-001 AM-250 Aluminum case 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-001 ERG-5002-001 ERG-5003-001 ERG-5006-001 ERG-5007-001 AR-250 Aluminum case 100G 100G Datalogging 100
About the 100G Gas ERT Module Elster American (Canadian) Meter Model AL1400 Meter Notes Top mount index 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Itron Part Number ERG-5000-007 ERG-5002-007 ERG-5003-007 ERG-5006-007 ERG-5007-007 AL2300 Top mount index 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-007 ERG-5002-007 ERG-5003-007 ERG-5006-007 ERG-5007-007 AL3000 Top mount index 100G 100G Dataloggi
About the 100G Gas ERT Module Elster American (Canadian) Meter Model Rotary RPM Series Meter Notes Instrument platform with mechanical drive.
About the 100G Gas ERT Module Itron (Actaris, Schlumberger, Sprague) Meter Model Meter Notes 100G Module Type Itron Part Number 175 2-hole index cover 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-005 ERG-5002-005 ERG-5003-005 ERG-5006-005 ERG-5007-005 3-hole index cover 175 Combination 3-hole index cover integrated regulator 2-hole index cover 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-005 ERG-5002-
About the 100G Gas ERT Module Itron (Actaris, Schlumberger, Sprague) Meter Model Meter Notes 100G Module Type Itron Part Number 250WC Integrated regulator 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-005 ERG-5002-005 ERG-5003-005 ERG-5006-005 ERG-5007-005 METRIS 250 Slant-face 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-005 ERG-5002-005 ERG-5003-005 ERG-5006-005 ERG-5007-005 A longer mounting screw m
About the 100G Gas ERT Module Itron (Actaris, Schlumberger, Sprague) Meter Model Meter Notes 100G Module Type Itron Part Number Gas Module Notes 800A Top-mount index 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-007 ERG-5002-007 ERG-5003-007 ERG-5006-007 ERG-5007-007 Requires Itron (Actaris) adapter P/N 8005901-001. Purchase from Itron.
About the 100G Gas ERT Module Sensus (Invensys/Equimeter/Rockwell/EMCO) Meter Model T-110 Meter Notes 11-tooth 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Iron Part Number ERG-5000-002 ERG-5002-002 ERG-5003-002 ERG-5006-002 ERG-5007-002 S-120 11-tooth 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-002 ERG-5002-002 ERG-5003-002 ERG-5006-002 ERG-5007-002 T-120 11-tooth 100G 100G Datalogging 100G Da
About the 100G Gas ERT Module Sensus (Invensys/Equimeter/Rockwell/EMCO) Meter Model RC-230 Meter Notes 11-tooth 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Iron Part Number ERG-5000-002 ERG-5002-002 ERG-5003-002 ERG-5006-002 ERG-5007-002 RCM-230 (RC-230 Metric) 16-tooth 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-003 ERG-5002-003 ERG-5003-003 ERG-5006-003 ERG-5007-003 RT-230 11-tooth 100G 100G
About the 100G Gas ERT Module Sensus (Invensys/Equimeter/Rockwell/EMCO) Meter Model MR-9 (R-315 Metric) Meter Notes 16-tooth 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Iron Part Number ERG-5000-003 ERG-5002-003 ERG-5003-003 ERG-5006-003 ERG-5007-003 310 11-tooth 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-002 ERG-5002-002 ERG-5003-002 ERG-5006-002 ERG-5007-002 R-315 11-tooth 100G 100G Datalog
About the 100G Gas ERT Module Sensus (Invensys/Equimeter/Rockwell/EMCO) Meter Model 5000 Meter Notes Vertical index only 100G Module Type 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging Iron Part Number ERG-5000-008 ERG-5002-008 ERG-5003-008 ERG-5006-008 ERG-5007-008 10000 Vertical index only 100G 100G Datalogging 100G Datalogging FN 100G DLS Datalogging 100G DLT Datalogging ERG-5000-008 ERG-5002-008 ERG-5003-008 ERG-5006-008 ERG-5007-008 750, 1000, 1600, 3000, 50
About the 100G Gas ERT Module • Installation tools (provided by installer or customer). • Small and medium flat-blade or Phillips screwdrivers. • Side-cutting pliers/wire snips. • Small putty knife. • Meter seals, wire seal, and seal press. • 11/32-inch nut driver or other blunt tool.
About the 100G Gas ERT Module Installation Overview Installing the 100G series gas ERT module on a meter involves four tasks: 1. 2. 3. 4. Removing the index cover and index from the meter. Assembling the 100G and index. Programming the 100G assembly. Attaching the 100G to the meter. Warning ERT modules contain sensitive electronic components which can be damaged if the module is dropped from heights greater than 36 inches.
CHAPTER 2 Elster American Meter Installation This chapter provides the instructions to install the ERT module on an Elster American Meter. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw removal following the numbered pattern in the photo. 2. Examine the mounting screws.
Elster American Meter Installation 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While you remove the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. You will mount the index to the ERT module later in this procedure. 4.
Elster American Meter Installation 2. Set the ERT module clear cover aside where it will not be damaged or fill with rain, dirt, or snow. You will use the cover later in this installation procedure. Note Elster American Meter indexes are available in different models: Index wrigglers on one-foot meters with drive slots Index meters on two-foot meters with drive posts Index with mounting screw holes Index with mounting slots If your index has mounting screw slots, skip steps 3 and 4.
Elster American Meter Installation Caution If the index wriggler has a drive slot, place the ERT shaft drive post into the index drive slot. Failure to mate the ERT module shaft with the index drive post (or slot) can cause binding and lead to poor registration or meter failure. 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Install and tighten index mounting screws evenly. 9.
Elster American Meter Installation The 100G DLS ERT modules support enhanced security with the Itron Security Manager. Enabling command or enhanced security requires additional programming. Program the 100G DLS ERT modules using: • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.3 or higher or • An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.
Elster American Meter Installation To program the ERT module assembly 1. Program the meter drive rate into the 100G series gas ERT module using the endpoint programming device. 2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT module. 3.
Elster American Meter Installation 2. Carefully align the ERT module's four screw holes with the holes on the meter. Attach the assembly using the original mounting screws if they are the correct size and are not corroded (1/4 - 20 x 5/8-inch screws.) If you discarded the original screws, use the correct replacement screws (see Installation Prerequisites on page 14).
CHAPTER 3 Sensus Meter Installation This chapter provides the instructions to install the ERT module on a Sensus meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G ERT modules. Note Sensus meters are also known as Invensys, Equimeter, or Rockwell. For these instructions, all meter types are referred to as Sensus meters.
Sensus Meter Installation 3. Remove one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. 4. Set the index aside where it will not be damaged or fill with dirt, rain, or snow. You will mount the index in the ERT later in this procedure. 5.
Sensus Meter Installation 2. Place the index drive gear (1) in the shaft gear cup (2) of the ERT. The example shows an 11-tooth drive gear. Your index may be a 16- or 18-tooth gear. Use the appropriate ERT module for your specific meter. See the 100G Gas ERT Module Meter Compatibility List for more information. Warning Indexes have varying drive mechanism styles. Failure to align the 100G DLS shaft with the index drive post can cause binding and lead to poor registration or meter failure.
Sensus Meter Installation 8. Slide the ERT cover over the index and housing. Verify the cover is installed correctly. The ERT label should be clearly visible and easily read. Programming the 100G Gas ERT Module Assembly Program the 100G, 100G DL, 100G DLN, or 100G DLT ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 1.
Sensus Meter Installation To enable enhanced security and for more complete programming information, see the Field Deployment Manager Endpoint Tools Mobile Application Guide (TDC-0934). FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution You must program the 100G ERT module before use. The ERT is programmed based on the meter's drive rate. Take note of the index drive rate shown on a lower dial on the index. Sensus meter index drive rates are typically 2-cubic feet.
Sensus Meter Installation Attaching the 100G Gas ERT Module Assembly to the Sensus Meter After 100G series gas ERT module programming is complete, attach the ERT module assembly to the Sensus meter. To attach the ERT module assembly to the meter 1. Place the ERT assembly against the front of the meter at angle. Warning Failure to correctly align the meter drive gears and ERT module drive gears can cause binding and lead to poor registration or meter failure.
Sensus Meter Installation 3. Install the remaining three mounting screws and tighten in the pattern shown in the following illustration. 2. Insert lower left mounting screw (2) and tighten to snug position. 3. Tighten upper right mounting screw (1,3) to snug position. 4. Insert upper left mounting screw (4) and tighten to snug position. 5. Insert lower right mounting screw (5) and tighten to snug position. Tighten each mounting screw evenly.
CHAPTER 4 Itron Meter Installation This chapter provides the instructions to install the ERT module on an Itron meter. Note Itron meters are also known as Actaris, Schlumberger, or Sprague meters. For these instructions, all meters will be referred to as Itron meters. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the index cover screws and the index cover from the Itron meter.
Itron Meter Installation 2. Loosen the index mounting screws 1/2 to one turn. Slide the index to the left and off the mounting screws. Remove the index from the meter. 3. Set the index aside where it will not be damaged or fill with dirt, rain, or snow. You will mount the index to the ERT module later in this procedure. 4. Verify the index mounting screws are 1/4-inch long and not corroded. If the screws are the correct length and not corroded, retain for later use.
Itron Meter Installation 2. Insert the 10 - 24 x 1/4-inch screws into the index mounting posts two turns. Do not tighten the screws. 3. Align the index wriggler (1) with the drive post of the ERT shaft (2). Carefully slide the index onto the mounting screws. 4. Verify the 100G shaft drive post makes positive engagement with the index wriggler. Warning Indexes have varying drive mechanism styles.
Itron Meter Installation Programming the Itron ERT Module Assembly Program the 100G, 100G DL, 100G DLN, or 100G DLT ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 1.1 or higher and a customer-supplied laptop.
Itron Meter Installation The ERT module is programmed based on the meter's drive rate. Take note of the index drive rate shown on the drive dial on the index. The ERT is programmed based on the drive rate. Itron meter index drive rates are typically 2-cubic feet. To program the ERT module assembly 1. Program the meter drive rate into the 100G series gas ERT module using the endpoint programming device. 2.
Itron Meter Installation Warning Failure to correctly align the meter drive post and ERT module wriggler can cause binding and lead to poor registration or meter failure. If there is a gap between the ERT module gasket and the meter, it may be the wriggler of the ERT module is dead-headed against the meter drive dog as shown in the following illustration. Remove the 100G ERT module assembly and repeat the alignment procedure. You must engage the meter drive post with the ERT module wriggler. 2.
Itron Meter Installation 5. Rotate the ERT module down until the module mounting hole is approximately 1/4-inch below the meter hole. 6. Rotate the ERT module up to align the left mounting holes. Raising and lowering the ERT module on the meter drive post facilitates the proper positioning and engagement of ERT module wriggler with the meter drive post. 7. Insert the left mounting screw and tighten a few turns. 8. Tighten the right and left ERT-to-meter mounting screws in an alternating pattern.
Itron Meter Installation Tip The following conditions ensure proper engagement of the ERT module to the meter: • The ERT module fits flush against the meter body--there are no gaps between the ERT gasket and the meter body. • The ERT module mounting holes align with the index cover mounting holes on the meter body. • The meter test dial moves in relation to gas flowing through the meter. 9. Place a new tamper seal in the tamper seal cups surrounding the two mounting screws.
Itron Meter Installation Attaching the ERT Module Assembly to Sprague Flat-faced Meters 100G ERT module installation on a flat-faced Sprague meter requires the Itron Adapter Plate Kit (CFG-0015001). Itron Adapter Plate Kit (CFG-0015-001) 1 Adapter Shim Plate 2 Index Cover Mounting Screws 3 Drive Dog 4 Adapter Plate Mounting Screws To attach the ERT module assembly to the flat-faced Sprague meter 1. Verify the kit includes the materials listed in the Itron Adapter Plate Kit table.
Itron Meter Installation 2. Remove the drive dog from the flat-faced Sprague meter. Replace it with the extended drive dog included in the kit. Hand-tighten to snug. Warning A gasket surrounds the meter drive dog shaft. A gas leak could result if the gasket is damaged. Do not use a tool to install or tighten the new drive dog. Hand-tighten only. Attach the adapter plate to the meter with the gasket against the meter face. Secure the plate to the meter with the two adapter plate mounting screws.
Itron Meter Installation 2. Attach the 100G assembly to the meter. The Sprague adapter plate has tag mounting holes in the lower left and right corners. Secure the meter tag to one of the holes with a utility-approved and provided security seal.
Itron Meter Installation Attaching the ERT Module Assembly to a Sprague 175RM Meters This section provides the information to attach the 100G to a Sprague 175RM meter. Removing the Meter Index Begin the module installation by removing the index cover and index from the meter. To remove the index from the meter 1. Remove the index cover mounting screws and the index cover from the Sprague 175RM meter. Discard the index cover and index cover mounting screws.
Itron Meter Installation 3. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free of gasket residue or dirt before you install the 100G. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. Assembling the Gas ERT Module and Index Continue ERT module installation by assembling the ERT module and index.
Itron Meter Installation 3. Align the index wriggler (1) with the ERT module drive post (shaft, 2). 4. Carefully slide the index onto the mounting screws. Verify the 100G housing drive post makes positive engagement with the index wriggler. Caution Indexes have varying drive mechanism styles. Failure to align the ERT shaft with the index drive post can cause binding and lead to poor registration or meter failure.
Itron Meter Installation Programming the 100G ERT Module Assembly Program the 100G, 100G DL, 100G DLN, or 100G DLT ERT modules using: • • • An FC200SR handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher or A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher or A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 1.1 or higher and a customer-supplied laptop.
Itron Meter Installation The ERT module is programmed based on the meter's drive rate. Take note of the index drive rate shown on the drive dial on the index. The ERT module is programmed based on the drive rate. Sprague meter index drive rates are typically 2-cubic feet. To program the ERT module assembly 1. Program the meter drive rate into the 100G series gas ERT module using the endpoint programming device. 2.
Itron Meter Installation 2. Use the replacement mounting screws shipped with the 100G. Install module-to-meter mounting screws in an alternating pattern. • Insert the right module mounting screw and tighten the screw enough to hold it in place. Do not completely tighten the screw. • Install the lower left module mounting screw and tighten two turns. • Insert the lower right mounting screw and tighten two turns. • Insert the upper left mounting screw and tighten to snug.
Itron Meter Installation 3. Place a new tamper seal over the two screws in the tamper seal cups. Press the new tamper seals into place using an 11/32-inch nut driver or similar blunt tool. 4. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises. 100G installation on the Sprague 175RM meter is complete.
