Gas Solutions 100G Datalogging Installation Guide - Direct Mount TDC-0823-005
Identification 100G Datalogging Installation Guide - Direct Mount 07/28/2010 TDC-0823-005 Endpoint part numbers: 100G Endpoint: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004, ERG-5000-005, ERG-5000-006, ERG-5000-007, ERG-5000-008 100G Datalogging Endpoint: ERG-5002-001, ERG-5002-002, ERG-5002-003, ERG-5002-004, ERG-5002-007, ERG-5002-008 Copyright © 2009 - 2010 Itron, Inc. All rights reserved.
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Contents Chapter 1 100G Datalogging Gas Endpoint ............................................................... 1 Transmission Modes ...........................................................................................................................1 Specifications ......................................................................................................................................2 Related Documents ....................................................................................
Contents Chapter 8 Dresser ROOTS® Commercial Rotary Meter Installation ....................... 80 Installation Prerequisites .........................................................................................................80 Installation Examples ........................................................................................................................81 Programming the 100G Datalogging Gas Endpoint Assembly .........................................................
CHAPTER 1 100G Datalogging Gas Endpoint Itron 100G Datalogging gas endpoints are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the endpoint. 100G Datalogging gas endpoints have the same increased output power as the first generation 100G gas endpoints for greater RF transmission distance. The 100G direct-mount endpoint reads and transmits a Standard Consumption Message (SCM) with magnetic-tamper and tilt-tamper data.
100G Datalogging Gas Endpoint Specifications Functional Specifications Description Power Source 100G 100G Datalogging Tamper Detection Two "A" cell lithium batteries One "A" cell lithium battery FCC Compliance Part 15 certified Industry Canada Compliance RSS-210 certified Intrinsically Safe per UL Class I, Division 1, Groups C and D Product Identification Numeric and barcoded endpoint type and serial number Construction Materials Gray polycarbonate housing and back plate with encapsulated elec
100G Datalogging Gas Endpoint 100G Series Meter Compatibility List Mfg. Model Description Class Comments Endpoint Type Endpoint Part No.
0G Datalogging Gas Endpoint Mfg. Model Elster American/ Canadian Class Comments Endpoint Type Endpoint Part No.
100G Datalogging Gas Endpoint Mfg. Model Description Class Sensus/Invensys/ Equimeter/Rockwell T-120 11-tooth Sensus/Invensys/ Equimeter/Rockwell T-110 Sensus/Invensys/ Equimeter/Rockwell Endpoint Type Endpoint Part No.
100G Datalogging Gas Endpoint Mfg. Model Description Class Comments Endpoint Type Endpoint Part No.
100G Datalogging Gas Endpoint Mfg. Model EMCO #2 ½ EMCO Description Endpoint Type Endpoint Part No.
100G Datalogging Gas Endpoint Small putty knife - residential meters. Meter seals, wire seal, and seal press - to protect the meter from tampering, if applicable. 11/32-inch nut driver or other blunt tool - to securely seat new tamper plugs over screw holes. Itron programming device to program and check 100G Datalogging gas endpoint installation and operation: o FC200SR handheld computer with Endpoint-Link or Endpoint-Link Pro software version 5.
100G Datalogging Gas Endpoint Installation Overview Installing the 100G Datalogging gas endpoint on a meter involves four tasks: 1. Removing the index cover and index from the 100G Datalogging gas endpoint. 2. Assembling the 100G Datalogging gas endpoint and index. 3. Programming the 100G Datalogging gas endpoint assembly. 4. Attaching the 100G Datalogging gas endpoint to the meter.
CHAPTER 2 Elster American Meter Installation This chapter provides the instructions to install the 100G Datalogging gas endpoint on an Elster American Meter. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw removal following the numbered pattern in the photo.
Elster American Meter Installation 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted to the endpoint later in this procedure.
Elster American Meter Installation To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. 2. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover will be used later in this installation procedure.
Elster American Meter Installation If your index has mounting screw slots, skip steps 3 and 4. If your index has mounting screw holes, perform steps 3 and 4, and skip steps 5 and 6. 3. Using the original index mounting screw or a replacement screw, if necessary, place one 8 - 32 3/16" screw into the index's right-hand mounting screw hole. 4. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. 5.
Elster American Meter Installation 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Install and tighten index mounting screws evenly. 9. Slide the endpoint cover over the index and housing. The endpoint label should be clearly visible and easily read.
Elster American Meter Installation Programming the 100G Datalogging Gas Endpoint Assembly Program the 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop.
Elster American Meter Installation To program the 100G Datalogging gas endpoint 1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint.
Elster American Meter Installation To attach the 100G Datalogging gas endpoint to the meter 1. Align the endpoint wriggler to connect with the drive post (or slot) of the meter. For one-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive post. For two-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive slot. The pin on the endpoint wriggler may be installed inside or outside the meter drive slot.
Elster American Meter Installation 3. Place new tamper seals over the two screws with tamper seal mounts. Press tamper seals into place using an 11/32" nut driver or similar blunt tool. 4. Complete necessary paperwork and verify all excess materials are removed from the customer's premises. 100G Datalogging gas endpoint installation on the Elster American meter is complete.
CHAPTER 3 Sensus/Rockwell Meter Installation This chapter provides the instructions to install the 100G Datalogging gas endpoint on a Sensus/Rockwell Meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G Datalogging gas endpoints. Note Sensus meters are also known as Invensys, Equimeter, and Rockwell. For these instructions, all meter types are referred to as Sensus meters.
Sensus/Rockwell Meter Installation 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to attach the 100G Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard. Note You may use the removed index cover as a temporary storage container for screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. 3.
Sensus/Rockwell Meter Installation To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover is used later in this installation procedure. 2. Place the index drive gear (1) in the housing wriggler gear cup (2) of the endpoint. The example shows an 11-tooth drive gear.
Sensus/Rockwell Meter Installation 4. Using the original index mounting screw or a replacement screw (if necessary), place one 6 - 32 5/8" screw into the index's right mounting screw hole. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. Install and tighten the left index mounting screw. Tighten the right index mounting screw completely. Install and tighten index mounting screws evenly. 5.
Sensus/Rockwell Meter Installation Programming the 100G Datalogging Gas Endpoint Assembly 100G Datalogging gas endpoint s can be programmed using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop.
Sensus/Rockwell Meter Installation To program the 100G Datalogging gas endpoint 1. Program the index drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint.
Sensus/Rockwell Meter Installation Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Sensus meter. To attach the 100G Datalogging gas endpoint to the meter 1. Gently place the endpoint assembly against the front of the meter at angle. 2. Install and tighten endpoint-to-meter mounting screws in an alternating fashion.
Sensus/Rockwell Meter Installation Install the remaining three mounting screws and tighten in the pattern shown in the photo. a. Insert lower left mounting screw and tighten to snug position. b. Tighten upper right mounting screw to snug position. c. Insert upper left mounting screw and tighten to snug position. d. Insert lower right mounting screw and tighten to snug position. Tighten each mounting screw evenly. Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds. 3.
Sensus/Rockwell Meter Installation 100G Datalogging gas endpoint installation on the Sensus Meter is complete.
