Wireless Digital Flat Panel Detector NDT1013LA User Manual Version :A0 Doc ID :167-201-02 Release Date::2021.01.13 Before operating, please read this user manual and pay attention to all safety precautions. Please ensure that this user manual is properly maintained so that it can be accessed at any time (reserve). Please use it correctly based on full understanding of the content.
To Customers Congratulations on your purchase of the Flat Panel Detector (hereinafter referred to as NDT1013LA) which is manufactured by iRay Technology Company Ltd. (Hereinafter referred to as iRay). Please take time to read through this user guide in order to utilize the product effectively. We hope you enjoy the experience with iRay NDT1013LA. If you have any questions or suggestions, please feel free to contact us.
Wireless Digital Flat Panel Detector Caring for your environment This symbol indicates that this product is not to be disposed of with your residential or commercial waste. Recycling iRay Equipment Please do not dispose of this product with your residential or commercial waste. Improper handling of this type of waste could have a negative impact on health and on the environment.
To Customers Copyright All rights reserved No part of this publication may be reproduced in any form or by any means without the written permission of iRay. The information contained herein is designed only for use with iRay NDT1013LA. Trademarks The iRay name and iRay logo are registered trademarks of iRay Technology Co. Ltd.
Wireless Digital Flat Panel Detector Symbols and Conventions The following symbols and conventions are used throughout the user guide. Identify the conditions under which improper use of the product may cause death or serious personal injury. Identify conditions under which improper use of the product may cause minor personal injury. Identify conditions under which improper use of the product may cause property damage. Indicate a prohibited operation.
To Customers Labels and markings on the equipment The contents of the label and mark on iRay NDT1013LA product are indicated as below: Symbol Description Caution: please refer to the instructions in the user manual. Indicates that the equipment has passed CE testing and the CE Notified Body number follows it. Serial number of the product. Name and address of the manufacturer. Manufacturing date of this product. Expiring date of this product.
Wireless Digital Flat Panel Detector Handled with care. Operational temperature limits. Storage temperature limits. Fragile Keep away from sunlight Keep dry Storage Humidity limits. Keep the equipment up right. Do not roll the transportation package. Stacking limit number.
1. Safety Information Contents CONTENTS ................................................................................................................................... 7 1. GENERAL DESCRIPTION .................................................................................. 9 1.1. Safety Precautions ...................................................................................... 9 1.2. Notes for Use .............................................................................................
Wireless Digital Flat Panel Detector NDT1013LA 6. 5.1. Steps for acquiring image ........................................................................ 56 5.2. Software Mode ........................................................................................ 56 5.3. AED Mode ............................................................................................... 58 5.4. After use .................................................................................................. 59 5.5.
1. Safety Information 1. General Description 1.1. Safety Precautions Follow these safeguards and properly use the equipment to prevent injury and damage to any equipment/data WARNING Installation and environment of use Do not use or store the equipment near flammable chemicals such as alcohol, thinner, benzene, etc. If chemicals spill or evaporate, it may result in fire or electric shock through contact with electric parts inside the equipment. Also, some disinfectants are flammable.
Wireless Digital Flat Panel Detector NDT1013LA Power supply Do not connect a multiple portable socket-outlet or extension cord to the system. Doing so may result in fire or electric shock. To avoid the risk of electric shock, this equipment must only be connected to power supply with protective earth. Not doing so may result in fire or electric shock. Securely plug the power cord into the AC outlet.
1. Safety Information Have the patient take a fixed posture and do not let the patient touch parts unnecessarily. If the patient touches connectors or switches, it may result in electric shock or malfunction of the equipment. When a problem occurs Should any of the following occurs, immediately unplug the powercable or battery, and contact your sales representative or local iRay dealer: When there is smoke, an odd smell or abnormal sound.
Wireless Digital Flat Panel Detector NDT1013LA Installation and environment of use Do not install the equipment in any of the locations listed below. Doing so may result in failure, malfunction, equipment falling, fire or injury.
1. Safety Information Handling Handle the equipment carefully. Do not submerge the equipment in water. The internal image sensor may be damaged if something hits against it or it is dropped. Do not place excessive weight on the equipment. Be sure to use the equipment on a protected foam. Otherwise, the internal image sensor may be damaged. Be sure to securely hold the detector while using it in upright positions.
Wireless Digital Flat Panel Detector NDT1013LA Do not operate close to fire, do not use in high temperatures Do not invert positive and negative poles Do not contact with metal in case of a short circuit Do not insert sharp objects into the battery Do not hit the battery Do not stand on the battery Do not use the battery for purposes other than those stipulated in the rules Do not dispose of the battery or change its internal structure Do not submerge the battery in water; please keep it dry in storage and
1. Safety Information ⚫ The product should be warmed up for 15 minutes before exposure or updating the gain map and defect map. ⚫ Make sure wave form of the energy going to the X ray tube is square not pulse. ⚫ Be cautious with circumstance that someone has radio isotope recently injected into them, it may cause panel transmit image without x ray.
Flat Panel Detector NDT1013LA 2. General Description NDT1013LA(configuration:NDT1013LA, hereinafter referred as NDT1013LA ) is a wireless Xray flat panel detector based on amorphous flexible silicon thin-film transistor technologies. It is developed to provide the good quality of radiographic image, which contains an active matrix of 3328×2560 with 100 um pixel pitch. The scintillator of NDT1013LA is CsI(Caesium Iodide) which is direct deposit.
2. General Description 2.3. Characteristics ⚫ Wireless static flat panel detector ⚫ AED ⚫ 802.11ac ⚫ 16-bit AD 2.4. Intended Use IRay will provide equipment and software support for integration of system. NDT1013LA is a 10x12 wireless portable flat panel detector designed for field inspection application, including Industry Non-Destructive Testing and Security inspection.
Wireless Digital Flat Panel Detector NDT1013LA 2.7. The relative position between newborns and detector Because of the crosstalk effect of Amorphous silicon flat-panel detector, Pay attention to the relative position of newborns and detector, Otherwise, the image is prone to abnormal light lines. 2.8.
2. General Description 2.10. Components Dsecription 2.10.1. Detector 2.10.2. Indicator External Signals Input and Control Panel Control Panel NO.
Wireless Digital Flat Panel Detector NDT1013LA E 20 DC Input Interface 24V DC input User Manual of NDT1013LA
2. General Description 2.10.3. Battery Pack D C B C A B NO.
Wireless Digital Flat Panel Detector NDT1013LA 2.10.4. Battery Charger Item Name Description A Battery Interface A 8 Pin Battery connector B Battery Interface B 5 Pin Battery connector C Battery Interface C 5 Pin Battery connector D Indicator The indicator definition is as follow E The limit ball plug / F Hand Pull Position / G AC Jack 220V AC input 2.11 Product Specification 2.11.
2.
Wireless Digital Flat Panel Detector NDT1013LA Fill Factor Effective Array Effective Area (H x V) Spatial Resolution Image Transfer Cycle Time Power Consumption Weight Image Transfer 60% 3152*2502 315.2 mm*250.6mm 5 lp/mm WIFI 5s 19W Max 2kg(with battery) Wireless : IEEE802.11 a/b/g/n/ac Wireless Frequency Range 2.412~2.472GHz, 5.18~5.22GHz; 5.745~5.85GHz Data Transmission Power 13dBm (Typ.) @802.11a 16dBm (Typ.) @802.11b 14dBm (Typ.) @802.11g 13dBm (Typ.) @802.11n HT20 11dBm (Typ.) @802.
2. General Description 2.11.2. Battery Item Model Specifications Battery-KX Rated Capacity Min. 4700mAh, Typ. 4900mAh @ Discharge 0.2C Nominal Voltage 11.55V Charge Voltage 13.2V Discharged End Voltage Charging Method Operating Temperature 9V CC-CV Charge 0℃-+60℃, Discharge-10℃-+60℃ 1 month-20℃-+50℃ Storage Temperature 3 month -20℃-+45℃ 6 month -20℃-+35℃ Relative Humidity Dimension (L × W × H) Weight User Manual of NDT1013LA 5%~95% 210 x 105 x 8 mm 0.
Wireless Digital Flat Panel Detector NDT1013LA 2.11.3. Battery Charger Item Specifications Model Charger-Combo Simultaneous Charging 1 battery pack ≤3 hours Full charging time Rated power supply 90V~264V(AC) Dimension (L × W × H) 240 x 284 x 38 mm Weight 0.
2. General Description A indicator on ⚫ ⚫ A indicator on B and C alternately blink 2 times Battery insertion self-test A and B indicator on Battery Charging A and C indicator on Battery capacity full, charging stops A indicator on B and C alternately blinking Battery charging abnormal AC Power input Multiple batteries inserted Two or more battery charging at the same time is prohibited, if inserted at the same time, the charger will automatically stop working.
Wireless Digital Flat Panel Detector NDT1013LA 3. Basic Operation 3.1. Preparation 3.1.1. Attach Battery Pack The product can be powered by both a battery pack and DC power. Once the battery pack is inserted or DC power is connected, detectors will be turned on immediately. If neither battery nor DC power is connected, panel will power off. Please see below for battery installation. Make sure that connectors on the battery pack are pointed to the opening in the battery compartment.
3.Basic Operation No. Definition Voltage Range Rated Current P1 DC Power Negative 0~0.5V 0~0.42A P2 DC Power Positive 23~25V 0~0.42A P3 DC Power Positive 23~25V 0~0.42A P4 DC Power Negative 0~0.5V 0~0.42A In order to meet the safety and function requirements of the detector, standard components are recommended. AC Adapter 3.2. Routine Operation 3.2.1. Starting Up On the control panel, users can press the power button to turn on.
Wireless Digital Flat Panel Detector NDT1013LA Power Indicator Status Lighting Status Battery Capacity DC Input Description OFF N/A N/A Detector is off Green ON N/A YES Detector is on Orange Blinking ≥7% & <15% NO Detector is on Green Blinking ≥15% & <95% YES Detector is on Green&Orange Blinking <95% YES Detector is off Link indicator: Link Indicator Lighting Status Description Detector is turned off OFF Wired connection broken and wireless connection not ready Blue ON Wirel
3.Basic Operation ⚫ Unload Battery from battery charger. ⚫ Insert battery into battery charger. ⚫ Note the interface position as figure. ⚫ Press the battery to the bottom of battery compartment.
Wireless Digital Flat Panel Detector NDT1013LA 4. Software Setup 4.1. System requirement iDetector is developed and deployed on Windows Operation System, it can be run on Windows XP/Windows 7/Windows 8/Windows 10, OS should install latest service pack. And requires computer memory 4 GB minimum. The firewall should be shut down to avoid commuication issue. 4.2. Environment setup Setup files and download url are included in SDK directory: Tools\env_setup 1. Please install Microsoft .NET Framework 4.
4.Software Setup After finishing building the connection, click “Read Config”button on the “Wifi”tab of “Detector” pag to get the current wifi configuration. Click “Read Network Config” to get default setting. Change SSID and password setting.
Wireless Digital Flat Panel Detector NDT1013LA Click ”Channel” and choose a clean frequency and channel Click ”Write Network Config” Waiting FPD status be “Ready” 4.3.2. Client Mode Add: add the information of the access point, such as SSID and password.
4.Software Setup Select: Select the Access Point that needs to be connected to. 4.3.3.
Wireless Digital Flat Panel Detector NDT1013LA Open wireless card configuration open IPV4 setting IP setting as follows IP address: 192.168.8.188 IP address: Subnet mask: 255.255.255.0 192.168.8.188 Subnet mask: 255.255.255.
4.Software Setup Open SDK and choose product start connection 4.4. Software UI SDK supply iDetector as tool softwore: 32-bits iDetector.exe: Tools\iDetector\w32 64-bits iDetector.exe: Tools\iDetector\x64 Double click iDetector.exe to run the software. For different software version, the UI maybe has little difference. For this manual, the example is based on SDK_*_xxxx. This UI is almost the same for different versions of iDetector. Tab Home Acquire SDK 4.4.1.
Wireless Digital Flat Panel Detector NDT1013LA The main function in this page is to connect detector. Function description Item Name SN Product Type State Display the name of detector Display the SN of detector Display the type of detector Display the connection state (Bind,Unknown, Ready etc.) Function description Button Connect 4.4.2. 38 Click this button to connect the selected detector. Close Click this button to disconnect the selected detector.
4.Software Setup This page is used to acquire image under different work mode, and user can select correction options too. When acquire image finished there will be a preview image shown on the screen (if the correction option is selected, otherwise only the raw images will be shown).The propertities of image is displayed on the left of image window.And on the right of image window there is a list to show thumbnail of images. User can select it and double click to see for detail.
Wireless Digital Flat Panel Detector NDT1013LA Correction Menu Description Offset HWPostOffset Do hardware PostOffset correction for image if checked Gain HWGain Do hardware Gain correction for image if selected Defect HWDefect Do hardware defect correction for image if checked Acqurie Button Description Prep Clear. Prepare to integrate.
4.Software Setup Rotate the image anticlockwise, 90 degrees every time. Mirror Open or close mirror ROI ROI tool,to view the image of the AVG, SV, SNR and other parameters with right click. Press "ctrl" key, can create several ROI area. WW/WL Auto adjust WW/WL based on selected area by right button of mouse. Image List Show thumbnails When the image is displayed on the screen, maybe the user want to see details by dragging or zoom in/out the image, for convenience, these are some shortcuts. 1.
Wireless Digital Flat Panel Detector NDT1013LA 4.4.3. SDK Pgae SDK page is used to set parameters in config.ini and log level. Different log level will show different details. It is recommended to set the log level as Debug 4.4.4. Detector Page In this page, there are Parameters, Sensor and Images tab. ⚫ 1. Parameters Enter Detector page, the tab of Paramters is activity by default. There are 5 regions in this page. 2. Parameter name region: lists the paramters. 3.
4.Software Setup 6. Status bar region: status bar for detector state and information of reading or writing parameters, etc.
Wireless Digital Flat Panel Detector NDT1013LA Max exposure window for command Exp Window Time(ms) Src MAC Y trigger which use a dynamic window Y Detector MAC Button function description: Function Button Reset Detector Reset Detector Read Read parameters Write Write parameters Write RAM Upgrade Firmware L ⚫ Description Write parameters into RAM(will lost changes after reset) Upgrade firmware Upload detector log to the specified directory Sensor The mainly function in this page is to probe th
4.Software Setup Explanation Sensor type ⚫ Temperature Read detector temperature Humidity Read detector humidity Battery Read the capacity of the battery Wifi User can config the wireless connect parameters on this tab. ⚫ Images You can Query and upload Images from detector to Workstation.
Wireless Digital Flat Panel Detector NDT1013LA 4.4.5. Calibrate Page Offset, Gain, Defect calibrate files can be generated and managed in this page. Click “Start Generate Templates” to enter generating templates page.
4.Software Setup SubTab Description Mode&Files Manage template files Create Offset Create Offset template Create Gain Create Gain template Create Defect Create Defect template Mode&Files page Description Import to Workdir Copy template file into current calibration directory. Download to FPD Select one item first. Then click this button to download selected template file(s) into detector.
Wireless Digital Flat Panel Detector NDT1013LA UpdateHWPreOffset Force detector update Offset template ReadStatus Get the current state of template for hardware correction, enable/disable ⚫ Generate Gain Template File If the relative position between tube and detector changed or KV value changed, it suggest to create gain template file. 1. Enter Create Gain page Click "Start" button to start process, the offset type should be selected, then start to get the images. 2.
4.Software Setup The gain template generation process needs 5 images total, the UI gives the recommended KV and target value, user can use different ones if needed. After accepting the current image, the “Stage” will turn to 2/5, 3/5 and so on. The current value box will show different colors, the definitons are as below: Yellow: The current value is higher or lower than the expected one, user decides if acceptable.
Wireless Digital Flat Panel Detector NDT1013LA 4. ⚫ When the generating process is finished, the UI will give the message of successful. Generate Defect Template File The process of generate defect map is quite similar with the one of gain map. 1. On the “Create Defect” page, user can start the generating process by “Start” button. And the process can be quit by “Cancel”.
4.Software Setup 2. There are 8 images that need to be acquired, the UI gives the recommend KV and expected image value, user should refer with them. 3. If the option “Download to FPD after generation” is checked, the download UI will appear after finishing generating the defect map which will takes a little time. The field of “Index in FPD” means that the detector can store several correction maps and choose one set to active as user wants.
Wireless Digital Flat Panel Detector NDT1013LA ⚫ Upload the correction files 1. The correction maps can be uploaded to the workstation too. Choose the gain or defect in the “Fpd template files”and the “Default” directory in the “Subset settings”, then click the “Upload to workdir”. 2. 52 When the upload process is finished, the UI will give the message.
4.Software Setup The correction maps should be enabled before using hardware correction, read status first, then choose the gain or defect, enable the map by clicking “Active” button. 4.4.6. Local Page In this page user can open the image files saved in local, the file formate can be dcm, raw, tiff, dft. When the software is disconnected to detector, the file still can be opened. Click “Load File”, there will be an open file wizard. Select file and click open or double click the file.
Wireless Digital Flat Panel Detector NDT1013LA This page provides ROI tool, which can see the AVG, SNR, and other properties of the choosen image area by right mouse button. This page provides WW/WL tool as Acquire page . Click this button to auto adjust WW/WL based on selected area by right button of mouse.
4.Software Setup Rotate the image clockwise, 90 degrees every time. Rotate the image anticlockwise, 90 degrees every time. Mirror Open or close mirror ROI ROI tool,to view the image of the AVG, SV, SNR and other parameters. Press "ctrl" key, can create several ROI area. WW/WL Auto adjust WW/WL based on selected area by right button of mouse. 4.5.
Wireless Digital Flat Panel Detector NDT1013LA 5. Operation Instructions for Image Acquisition NDT1013LA provides SDK for users to integrate detector into their DR system. Additionally, it also provides an application for demonstration, i.e. IDetector. User can use IDetector to control detector without DR system. 5.1. Steps for acquiring image ⚫ Make sure the hardware is connected correctly and then power on.
5.Operation Instructions For Image Acquisition HVG X-Tube Work Station FPD 5.2.2. Work Flow(PrepAcq) Select HWPostOffset、HWGain、HWDefect. If user need the raw image, please de-select all these correction options. Also, the software correction is supported. Cmd_PrepAcq Ack_Prohibit Ack_Enable IDLE Prepare RAW Preview XWIN1 (fixed) RAW X-Ray image (If HW-offset is disabled) X-Ray imaging XWIN1 (fixed) RAW offset(Or corrected) image Offset imaging 1. Send Cmd“PrepAcq” on UI “Acquire” page.
Wireless Digital Flat Panel Detector NDT1013LA Cmd_Prep IDLE Ack_Prohibit Ack_Enable X-Ray XWIN2 (dynamic) Prepare Cmd_SingleAcq RAW Preview X-Ray imaging RAW offset(Or corrected) image RAW X-Ray image (If HW-offset is disabled) XWIN2 (dynamic) Offset imaging 1. Send Cmd“Prep” on UI “Acquire” page. 2. After receiving the Cmd_Prep, it will start the prepare process, and send back the acknowlage of “Prohibit” and “Enable”, the “XWIN” will be started. 3.
5.Operation Instructions For Image Acquisition 4. After the XWIN is end, then the detector will start the acquisition flow. 5. The preview image will be always sent, which is 4x4 averaging, the raw X-Ray image will be sent if the HW correction is disabled with the raw offset image follows, otherwise, the X-Ray image will not be sent and only the corrected image will be transferred. 5.3.2.
Wireless Digital Flat Panel Detector NDT1013LA The correction and calibration should be performed after installation and it is recommended to perform the new correction and calibration after any major change on the system settings and hardware configuration. On the other hand, it is also recommended to do the correction and calibration in each 6 months. 5.5.1. HW pre-offset Template Generation Enter Acquire interface, select HWPostOffset option Enter Calibrate interface, click UpdateHWPreOffset button.
5.Operation Instructions For Image Acquisition Enter Create Gain page Click "Start" button to start process. Click PREP button, acquire image. Please exposure after Acquire button enable. And click Acquire button to acquire image after exposure end. Click Accept button after acquired image. If Current Value textbox is yellow, click PREP button. Re-acquire images after adjust generator parameters. Note: In different trigger mode, the operation maybe have little difference. Please follow the UI tips.
Wireless Digital Flat Panel Detector NDT1013LA Download template file dialog will pop up if "Download to FPD after generation" option was checked. Click Download button to download the template into the detector. Select Mode&Files tab. Click Read Status button to check whether just downloaded gain template is enable. If not, please click Active button to enable. 5.5.3. Defect Correction Template Generation Enter Acquire UI. Choose HWPostOffset. Enter Calibrate UI. Select Create Defect tab.
5.Operation Instructions For Image Acquisition Click "Start" button to start process. Click PREP button, acquire image. Please exposure after Acquire button enable. And click Acquire button to acquire image after exposure end. Click Accept button after acquired image. If Current Value textbox is yellow , click PREP button. Reacquire images after adjust generator parameters. Note: In different trigger mode, the operation maybe have little difference. Please follow the UI tips.
Wireless Digital Flat Panel Detector NDT1013LA Download template file dialog will pop up if "Download to FPD after generation" option was checked. Click Download button to download the template into the detector. Select Mode&Files tab. Click Read Status button to check whether just downloaded gain template is enable. If not, please click Active button to enable. 5.6. Local Image Check “OPEN” provides two features for image check and uploading. Local Image Check, Panel Image Upload.
5.Operation Instructions For Image Acquisition Click “Load File”, there will be an open file wizard. Select file and click open or double click the file. The tiff file will be opened directly. For the raw file or dft file there will be a dialog to select image size. Select correct size to open image files. If the file is not correct user will get an error message.
Wireless Digital Flat Panel Detector NDT1013LA 5.7. Firmware Upgrade Panel supports upgrading firmware with IDetector, also allows the use of the Web way to upgrade the firmware, if a user needs to upgrade the firmware, please complete the following steps. On “Detector” Page,“Parameter” Tab,user can upgrade firmware by entrance button “Upgrade Firmware”. The firmware upgrade package may contain firmware of several units: ARM, FPGA, MCU. NDT1013LA_IMAGE_44_ALL_20XX_XX_XX.
5.Operation Instructions For Image Acquisition Choose the file that needs to be upgraded, and must check the package info to confirm if it is correct. Note: 1. There is a progress bar for indication. Make sure battery is inserted and battery capacity is over 25% 2. Please make sure that iDetector shows “Ready”. It can also be checked by click “Config” button, there is firmware version.
6.Regulatory Information 6. Regulatory Information FCC Compliance The panel has been tested to comply with limits for a Class B digital device, pursuant to part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. The panel generates, uses, and radiates radio frequency energy and, if not installed and used in accordance with the instruction, may cause harmful interference to radio communications.
7.Trouble Shooting 7. Trouble Shooting Please refer to service manual. If the problem persists, turn off the panel and contact iRay service department (service@iraygroup.com).
Flat Panel Detector NDT1013LA 8. Service Information 8.1. Service Office Information 8.2. Product Lifetime The estimated product lifetime is up to 5 years under appropriate regular inspection and maintenance. 8.3. Regular Inspection and Maintenance In order to ensure the safety of patients and operator, to maintain the performance and reliability of the panel, be sure to perform regular inspection at least once a year.
8.Service Information 8.5. Replacement Parts Support Main parts (parts required to maintain the function of the product) of this product will be stocked for 5 years after discontinuance of production for repairing.
Flat Panel Detector NDT1013LA Appendix A Information of Manufactures COMPANY: iRay Technology Taicang Ltd. ADDRESS: No.33 Xinggang Road, Taicang Port Economic and Technological Development Zone, Jiangsu, China 72 ZIP CODE: 215434 TELEPHONE: +86 0512-53690872 FAX: +86 0512-53690872 HOMEPAGE: WWW.IRAYGROUP.
APPENDIX Appendix B Information of Europe Representative COMPANY: iRay Europe GmbH ADDRESS: IN DEN DORFWIESEN 14, 71720 OBERSTENFELD GERMANY User Manual of NDT1013LA ZIP CODE: / TELEPHONE: +49-7062-977 88 00 FAX: +49-7062-976 0571 HOMEPAGE: WWW.IRAYEUROPE.