IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Installation Manual for the Edge E-Series Communications Management Unit (CMU) IONX LLC 300 Willowbrook Lane, Suite 320 West Chester, PA 19382 USA www.ionxlive.com +1.484.653.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1. Contents 1. Precautions and Preparation .................................................................................................. 4 2. Unpacking the CMU ............................................................................................................ 6 3. Activating the CMU ............................................................................................................. 6 4. 4 Associating the CMU.........
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix F: Battery Replacement .............................................................................................35 Appendix G: Inspection of Equipment for Return to Service ......................................................40 Appendix H: Compliance Requirements ....................................................................................41 Appendix I: Declaration of Conformity ............................................
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1. Precautions and Preparation These instructions are not designed to imply or replace any operating or safety rules. It is the responsibility of the installer to understand and follow all company safety practices. WARNING In order to comply with hazardous classification, only those items specifically listed can be used and must be used only as shown. Substitution of components may affect intrinsic safety.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1) Avertissements Ces instructions ne sont pas conçues pour impliquer ou remplacer des règles d'utilisation ou de sécurité. Il est de la responsabilité de l'installateur de comprendre et de suivre toutes les pratiques de sécurité de l'entreprise. Instructions complètes pour utiliser CMU en français en attente.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 2. Unpacking the CMU Required Tools/Materials Tool Name (Part No) Description 3/8” Magnetic Drive Socket Securing self-drilling screws T-27 Tamper-Resistant Torx driver Securing CMU to bracket If using a knife to cut the tape, do not let the blade extend more than ½ inch inside of the cardboard box. 2.1 2.2 2.3 Inspect shipping box/s to make sure there is no damage.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 3.4 3.5 3.6 Attach the CMU to the mounting plate or car using the supplied hardware. See mechanical installation drawings in Appendix A for specific mounting details If the CMU is being mounted to a hatch, be sure the hatch is closed after the CMU has been mounted (Figure 1). 3.7 Associate the CMU with the car according to Section 4. Figure 1: Final CMU connection to mounting plate 4.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com The Car number which the CMU is installed on Period ‘.’ Company Name Example: I.SerialNumber.CarInitial.CarNumber.CompanyName Example: I.E6AA015000.ABCX.1234.ABCRailroad 2. Send the message 3. A response message confirming the installation will be sent from TARA (Figure 2) Success! Unit E6AA015000 now installed on ABCX 1234 associated to ABC. If this is not correct - Contact IONX Support at– 484-653-2600.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 2. An email response message confirming the replacement will be sent from TARA. To see details of all TARA email service commands, go to Appendix C. D. Using the TARA web site Click on the link below and log in using the same credentials you use to access the IONX web site:https://www.ionxlive.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 2. If installing only one device, fill in the serial number of the CMU to be installed, the car name and number (format ABCD 123456) and choose the customer name from the dropdown. Then press the ‘Install’ button. The following message should be displayed:'Success! Unit is now installed on associated to . If this is not correct - Contact customer support at IONX - 484-6532600.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 3. If installing multiple devices, please use the section at the bottom of the page. Up to five (5) devices can be installed at one time. Success messages will be displayed for all installed devices and they will be removed from the table. Unsuccessful installs will still remain in the table for correction and error messages will be displayed for them. E. Other TARA Web Site Commands.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1. Uninstall Used when uninstalling IONX CMU devices from cars. Enter the serial number and car name for the device to be uninstalled. Check the RMA check box if the device is to be returned to IONX and press the ‘Uninstall’ button. If the RMA checkbox is selected, the unit will be moved to the IONX uninstalled fleet, otherwise it will be moved to the customer uninstalled fleet.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Enter old CMU serial number (to be replaced), new CMU serial number (replacement) and car name. Press the ‘Replace’ button. Note that the car name must be of the format ‘ABCD 123456’ unless the customer is designated as a European customer.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4. Wireless Sensor Monitor (WSM) – For information purposes only. Car sets are CMU devices plus Wireless Sensor Nodes (WSNs). WSM is used to determine if a CMU is awake and all WSNs have joined the network. Following the instructions on the web page and then enter the CMU serial number and press the ‘Monitor’ button. A table of the WSNs (serial number, node number and status) for the car set should be displayed. 5.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix A: Mechanicals A.1 E4S and E5S Dimensions WARNING: Mounting bracket is required for CMU-E4S and CMU-E5S models when commissioning for use in potentially explosive atmosphere. IONX part numbers 302262 and 301712, Isolation mount brackets for ExS, is approved for use in explosive atmosphere.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.3 E4S and E5S Installation with Magnetic Bracket and Safety Tether Required Tools/Materials for Safety Tether Tool Name (Part No) Description Electricians’ Crimping Pliers Crimps ferrules to wire rope 1/16 inch or 1.58 mm Ferrules - 2 per tether Ferrules for wire rope 1/16 inch or 1.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com STEP 1 CHOOSE A LOCATION FOR THE CMU BRACKET THAT WILL SEE A CLEAR VIEW OF THE SKY. THIS WILL ENSURE GOOD GPS RECEPTION. STEP 2 ENSURE MOUNTING SURFACE IS FREE OF ANY IMPERFECTIONS THAT MAY PREVENT THE MAGNETS FROM MATING FLUSH AND SECURING TO THE RAILCAR SURFACE. STEP 3 THREAD THE WIRE ROPE THROUGH THE FERRULE AND AROUND ONE OF THE BRACKET FEET AND BACK THROUGH THE FERRULE AS SHOWN BELOW.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix B: Validating the Installation Validating the installation is an optional step that will allow new installers to confirm the installation was completed correctly. Validation is done with the IONX Totally Autonomous Reporting Agent (TARA) or with IONXlive.net. B.1. Before starting: Contact the IONX Support Center (Appendix D) to make sure your email address is registered to use TARA and IONXlive.net. B.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com B.2.3 Select serial number or the car name. The message pane in the lower right will update with the latest messages (Figure B.2) Figure B.2: IONXlive.net displaying the latest asset information B.2.4 If the installation was completed successfully, there should be a recent message from the device. If the message does not show up on the website please contact the IONX Support Center (Appendix D). B.2.5 If a recent message is shown on IONXlive.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Figure B.3: Sample Email Request to TARA B.3.3 Send the email message B.3.3.1 A response email will be sent from TARA confirming: B.3.3.2 The subscription to TARA for the CMU B.3.3.4 Example Below-Figure B.4 Figure B.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com B3.4 A second email will be sent from TARA, which is the most recent location report sent from the CMU. B.3.4.1 The message will likely show a location message from where the IONX production facility is located. B.3.4.2 Disregard this message B.3.4.3 See Figure B.5 Figure B.5 Sample TARA Message B.3.5 TARA now is configured to monitor the CMU. Repeat the process for all the CMUs being installed today B.3.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix C: Replace command The IONX Totally Autonomous Reporting Agent (TARA) is used to associate the car number with the CMU. If an IONX GPS device has already been installed on the car and associated, the replace command will be used. This is completed by email using an email-enabled smart phone or any computer with email access. C.1 Before starting C.1.1 C.1.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com C.2.3 A response message confirming the installation will be sent from TARA. See example email in below: Success! Unit 1234A has been replaced by E6AA015000 for ABCX.1234. If this has been done in error Contact Customer Service at IONX - 484-653-2600. **This is an automated report email, responding to this message will re-issue the same command. Sample Installation Response C.2.4 The CMU is associated with the car number.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix D: General Information D1. IONX Support Center An IONX Customer Service Representative can be reached via the following communication methods: Phone (local): +1-484-653-2600, press 1 for Customer Service Phone (toll-free): 1-800-621-8442 Email: supportcenter@ionxlive.com Or supportcenter@amsteddigital.com D2.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com D3.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix E: Trouble Shooting E1. Missed Wake-up Message If the wakeup message does not show up through TARA within 30-minutes of the magnet being removed, another message can be forced to be transmitted within 24 hours of the installation magnet being removed. See Appendix D3 –General Information on “Forcing the CMU to Call.” E2. Opening and closing the hatch is not triggering an alarm E.2.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix F: Battery Replacement Required Tools/Materials Tool Name (Part No) Description T-20 Torx driver with torque capability of 2224 in/lbs 7.2V Power Supply or Wall Wart Warning: Case can build up electrostatic charge. Clean the case by spraying with water. Do not use cloth to clean the CMU. Remove CMU to area known to be non-hazardous. ATTENTION: Le boîtier peut accumuler une charge électrostatique.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.3. Remove the lid, and set it aside. Inspect the enclosure and seal as directed by Appendix G. Figure F.2 below. Figure F.2 F.4. Carefully lift the power cable from beside the main board and disconnect the battery. Figure F3. Figure F.3 F.5. Remove the battery pack, and set aside. WARNING: DO NOT PLACE USED HAZARDOUS BATTERY PACKS IN THE TRASH. THESE SHOULD BE TAKEN TO A RECYLCING FACILITY THAT CAN PROPERLY DISPOSE OF THEM.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.6. Connect a 7.2V power supply or wall wart to the power cable of the core module for a minimum of 5 minutes (preferably more) to pre-charge the core, and prevent errors once the new battery is connected. F.7. Disconnect the power supply and select a new battery pack to install. WARNING: BATTERY PACK 303382: USE ONLY WITH IONX MODELS E4S and E5S. WARNING: BATTERY PACK 303406: USE ONLY WITH IONX MODELS E4X, E5X, and E6X.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.9. Install the new battery pack from Step F.7 above into battery chamber so that the connector is facing main board, as shown in Figure F.5 below. Figure F.5 F.10. Connect the battery to the core module. F.11. Confirm device activation message was received using IONX E-series phone application. F.12 Tuck the serial and power cables in the case. F.13. Place the lid on the base enclosure as shown in Figure F.6 below.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com ENSURE HOLE IS NOT RE-THREADED. FAILURE TO DO THIS WILL STRIP THE THREADS. MISE EN GARDE: TOURNER LENTEMENT LES VIS DANS LE SENS ANTIHORAIRE JUSQU'À CE QUE VOUS SENTEZ CLIQUER DANS LE FILET EXISTANT AVANT DE LE SERRER POUR VOUS ASSURER QUE LE TROU NE SOIT PAS RETIRÉ. LE FAIT DE NE PAS FAIRE CECI FERMERA LES FILS. F.16. Tighten screws to a torque of 22.0-24.0 in/lbs.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix G: Inspection of Equipment for Return to Service G.1. Enclosure base and lid shall be free of cracks. G.2. O-ring shall be free of cracks. If any part of the o-ring is removed, the o-ring gland must be cleaned to be free of particulates. G.3. Clean enclosure base top of o-ring surface with damp cloth. G.4. Clean enclosure lid o-ring bump out with damp cloth. G.5. Inspect power wires. Insulation shall be free of cracks. G.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix H: Compliance Requirements Intrinsic Safety Compliance Conforms To UL STDS 913, 60079-0, & 60079-11 Certified To CSA STD C22.2 # 157, 60079-0, 60079-11, & 25 Electromagnetic Compliance For Part Number ending in “3010”: FCC ID 2ADEPCMUE5-A applies to CMU devices marked CMU-E5X and CMU-E5S. FCC ID 2ADEPCMUE6-A applies to CMU devices marked CMU-E6X.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Numéro de certification d'Industrie Canada IC: 12436A-CMUE6B s'applique aux appareils CMU marqués CMU-E6X. Numéro de certification d'Industrie Canada IC: 5131A-ME910C1WW s'applique aux appareils CMU marqués CMU-E4S, CMU-E4X, CMU-E5S, CMU-E5X et CMU-E6X. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com IONX LLC 300 Willowbrook Lane, Suite 320. West Chester, PA 19382 www.ionxlive.com 484.653.
