Installation Instructions

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WiBAS / WiBAS G5 Base Stations

Installation & Cabling Manual - Edition 3.2

165

4.2. Installing External GNSS Module

Introduction

This section describes the installation procedure of external GNSS module

with WiBAS

G5 evo-BS.

External GNSS

module

packing list

WG5-GPS-MOD-KIT

Packing Materials

(two options)

 External GNSS Receiver (A).

 Pillar bracket (B).

 2 x screws M6x20 (C).

 2 x lock washers M6 (C).

 2 x washer M6 (C).

 2 x hose clamps stainless (D).

 External GNSS Receiver (A).

 Pillar bracket (B).

 2 x screws M6x20 (C).

 2 x lock washers M6 (C).

 2 x washer M6 (C).

 U-bolt M8x100 (D).

 Rear pillar bracket (E).

 2 x flange nut M8 (F).ᶲ

Installation

tools

Adjustable torque U-wrench.

Summary of content (103 pages)

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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 4.2. Installing External GNSS Module Introduction External GNSS module packing list Installation tools This section describes the installation procedure of external GNSS module with WiBASTM G5 evo-BS. WG5-GPS-MOD-KIT Packing Materials (two options)       External GNSS Receiver (A). Pillar bracket (B). 2 x screws M6x20 (C). 2 x lock washers M6 (C). 2 x washer M6 (C). 2 x hose clamps stainless (D).
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4. Installation Procedures WiBAS G5 evo-BS and External GNSS Module Procedure How to install external GPS module (WG5-GPS-MOD-KIT) to WiBASTM G5 evo-BS, proceed as follows: Step 1 Action Using hose clamps follow this step. Using U-bolt follow the step 9. Use the U-wrench tool to fully tighten the screws. Do not over tighten. Adjust the tool for applying maximum tightening torque 7.4 Nm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.
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. Installation Procedures WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 3 Action Use the U-wrench tool to fully tighten the hose clamps worm screws, as shown below: Do not over tighten. Adjust the tool for applying min / max tightening torque 5.5 / 7 Nm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step Action 4 Perform the following actions for installing the cable:  Unscrew the sealing nut (A).  Use the screwdriver for pushing forward the plastic protection in the middle of the seal (B).  Use the screwdriver for pulling outwards the seal (C).  Remove the plastic part (D).
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4. Installation Procedures WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 5 Action Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal. Insert and install the RJ-45 jack of the cable into the mating receptacle radio unit. Listen for a “click” when inserting. This verifies that the jack has been inserted properly. 6 Use the U-wrench to tighten. Do not over tighten.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 7 Action Use tie-wraps for cable tightening onto the pole.
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4. Installation Procedures WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 8 Action Precaution for cable removal (if required) !!! Take care when you unplug the RJ-45 jack. The latter is locked into the mating receptacle.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 9 Action Using U-bolt follow this step. Use the U-wrench tool to fully tighten the screws. Do not over tighten. Adjust the tool for applying maximum tightening torque 7.4 Nm.
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4. Installation Procedures WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 10 Action Perform the following actions:  Pass the u-bolt through the pillar bracket respective openings, as shown below.  Mount the rear pillar bracket.  Screw the nuts.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 WiBAS G5 evo-BS and External GNSS Module, Continued Procedure, continued Step 11 Action Use the U-wrench tool to fully tighten the screws. Do not over tighten. Adjust the tool for applying maximum tightening torque 15 Nm. 12 For cable installation into the radio unit port follow the steps 4, 5, 6 and 7. For cable removal (if required) follow the step 8.
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4. Installation Procedures 4.3.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Grounding Cable Introduction Apply this procedure for installing the grounding cables (GND-KIT16-OD) to WiBASTM Base Station radio units. Prerequisites Prepare and terminate the grounding cable as described in Appendix B – Terminating Cables. Tools and materials Procedure for WiBAS OSDRHUB Tools  Adjustable torque wrench with hexagon female bit (see Equipment installation tools). Materials  Grounding cable.  Radio units.
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4. Installation Procedures Grounding Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS How to install the grounding cable to WiBASTM G5 micro-BS / evo-BS radio unit, proceed as follows: Step 1 Action If the terminal lug is installed then follow this step. If the terminal lug is not installed then follow step 2. Use the tool to remove the pre-installed M5 grounding terminal. 2 Perform the following actions:  Install the cable, as shown below.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Grounding Cable, Continued Procedure for WiBAS G5 dual-BS How to install the grounding cable to WiBASTM G5 dual-BS radio unit, proceed as follows: Step 1 Action Use the tool to remove the M5 nut and one spring washer. Then install the cable, as shown below: Use the tool to tighten the M5 nut. Do not over tighten. Adjust the tool for max tightening torque 4.2 Nm.
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4. Installation Procedures ETH Cable Introduction Apply this procedure for installing the ETH cable (ETH-CAB-SFTP) to WiBASTM Base Station radio units. Prerequisites Tools and materials Prepare and terminate the ETH SF/UTP cable as described in Appendix B – Terminating Cables. Tools  Adjustable torque U-wrench and screwdrivers (see Equipment installation tools). Materials     M20-GLAND for WiBASTM OSDR-HUB. ETH-HOOD-GX for WiBASTM G5 dual-BS. Ethernet cable. Radio units.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS OSDRHUB How to install the ETH cable to WiBASTM OSDR-HUB, proceed as follows: Step Action 1 Remove the protective cap (plastic for GbE2 or metallic for FE). 2 Disassemble the M20-GLAND parts, as shown below: 3 Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal.
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4. Installation Procedures ETH Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 4 Action Plug the RJ-45 jack into the GbE2 or FE port of the WiBASTM OSDR. Listen for a “click” when inserting. This verifies that the jack has been inserted properly. 5 Perform the following actions:  Use the U-wrench to screw the body into the radio thread (A). Do not over tighten. Adjust the tool for applying maximum tightening torque 7 Nm.  Insert claw into the body (B) taking into account the caution.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 6 Action Perform the following actions:  Insert the seal into “pressure fingers” of claw (A).  Insert the O-ring (B).  Screw the sealing nut (C). Use the U-wrench to fully tighten. The metallic O-ring protects from overtightening.
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4. Installation Procedures ETH Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 7 Action Install the cable holder (refer to Procedure for WiBAS OSDRHUB ). Take care when you unplug the RJ-45 jack. The latter is locked into the mating receptacle. After removing the gland parts of the cable use the flat-headed screwdriver to extract the RJ-45 jack by pressing the clip upwards, as shown below: End of procedure.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS How to install the ETH cable to WiBASTM G5 micro-BS / evo-BS radio unit, proceed as follows: Step Action 1 Perform the following actions:  Unscrew the sealing nut (A).  Use the screwdriver for pushing forward the plastic protection in the middle of the seal (B).  Use the screwdriver for pulling outwards the seal (C).  Remove the plastic part (D).
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4. Installation Procedures ETH Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS, continued Step 2 Action Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal. Insert and install the RJ-45 jack of the cable into the mating receptacle radio unit. Listen for a “click” when inserting. This verifies that the jack has been inserted properly. 3 Use the U-wrench to tighten. Do not over tighten.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS, continued Take care when you unplug the RJ-45 jack. The latter is locked into the mating receptacle. After removing the gland parts of the cable use the flat-headed screwdriver to extract the RJ-45 jack by pressing the clip upwards, as shown below: End of procedure.
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4. Installation Procedures ETH Cable, Continued Procedure for WiBAS G5 dual-BS How to install the ETH cable to WiBASTM G5 dual-BS, proceed as follows: Step Action 1 Remove the metalic protective cap from GbE#1 receptacle, as shown below: 2 Disassemble the ETH-HOOD-GX parts and remove the plastic in the middle of the seal, as shown below: 3 Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step 4 Action Insert and install the RJ-45 jack of the cable into the mating receptacle of the radio unit. Listen for a “click” when inserting. This verifies that the jack has been inserted properly. 5 Install the body (M20 thread). Do not over tighten. Adjust the tool for max tightening torque 5 Nm. Insert claw into the body (M20 thread).
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4. Installation Procedures ETH Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step Action 6 Perform the following:  Insert the seal into “pressure fingers” of claw (A).  Screw the sealing nut. Use the adjustable torque U-wrench to tighten (B). Do not over tighten. Adjust the tool for max tightening torque 0.6-1 Nm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 ETH Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step 7 Action Install the cable holder (refer Procedure for WiBAS G5 dualBS). Take care when you unplug the RJ-45 jack. The RJ45 jack is locked into the mating receptacle. Do not remove the Body part of the gland. Take care when you unplug the RJ-45 jack. The jack is locked into the mating receptacle.
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4. Installation Procedures Fiber Optic Cable Introduction Tools and materials Apply this procedure for installing the Fiber Optic cable (indicative order code FBROPTMM-002) to WiBASTM Base Station radio units. Tools  Adjustable torque U-wrench and screwdrivers (see Equipment installation tools). Materials      M25-GLAND for WiBASTM OSDR-HUB SFP-HOOD-OBX(1) for WiBASTM G5 micro-BS / evo-BS. SFP-HOOD-GX for WiBASTM G5 dual-BS. Fiber Optic cable. Radio units.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS OSDRHUB How to install the fiber optic cable to WiBASTM OSDR-HUB, proceed as follows: Step Action 1 Remove the metallic protective cap.
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4. Installation Procedures Fiber Optic Cable, Continued Procedure for WiBAS OSDRHUB, continued Step Action 3 Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal. 4 Perform the following actions:  Install the fiber optic cable into the SFP module (A).  Plug the SFP module into the OSDR SFP cage (B).  Install the body extension (C). Do not over tighten. Adjust the tool for applying maximum tightening torque 10 Nm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 5 Action Perform the following actions:  Screw the body into the body extension thread (A). Do not over tighten. Adjust the tool for applying maximum tightening torque 10 Nm.  Insert claw into the body (B) taking into account the caution. Align the designated points. Misaligning of parts will cause damage.
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4. Installation Procedures Fiber Optic Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 6 Action Perform the following actions:  Insert the seal into “pressure fingers” of claw (A).  Insert the O-ring (B).  Screw the sealing nut. Use the adjustable torque U-wrench to fully tighten. The metallic O-ring protects from overtightening.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS OSDRHUB, continued Step 7 Action Install the cable holder (refer to Procedure for WiBAS OSDRHUB ). Take care when you unplug the fiber optic connector. The latter is locked into the SFP and must be extracted first (with the tip of a flat-headed screwdriver) after removing the gland parts from the lower part of WiBASTM OSDR-HUB. End of procedure.
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4.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS, continued Step 4 Action Perform the following:  Remove the optical cable protection caps (A).  Pass the cable through the parts of gland, as shown below (B).  Connect the cable to SFP module.  Assemble the connector by tightening all parts together.  Use the adjustable U-wrench to tighten. Do not over tighten.
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4. Installation Procedures Fiber Optic Cable, Continued Procedure for WiBAS G5 micro-BS / evo-BS, continued Step Action 5 For unpluging fiber optic cable with diameter 6 mm up to 9 mm, perform the actions as shown below. The cable latter is locked into the SFP module and must be extracted first before unplugging the cable.  Remove the M20 gland (all parts).  Press the cable latter (A) with the flat side of extruder to release the cable and then pull it outwards (B).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS G5 dual-BS How to install the fiber optic cable to WiBASTM G5 dual-BS radio unit, proceed as follows: Apply this procedure for installing the Fiber optic cable to WiBASTM G5 dual-BS SFP receptacle. Fiber Optic Cable Diameter Fiber Optic Cable Gland 4.5 mm to 7.
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4. Installation Procedures Fiber Optic Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step 3 Action Pass the cable through the parts of gland, as shown below. The seal shown below is split-type for easy installation and removal. 4 Insert the fiber optic cable into the SFP module, as shown below. 5 Insert the SFP module into the radio unit receptacle, as shown below.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step 6 Action Install the M20 thread extension, as shown below: Use the adjustable torque U-wrench to tighten. Do not over tighten. Adjust the tool for max tightening torque 6 Nm. 7 Install the remaining parts of the gland, as follows:  Install the body (M20 thread).  Do not over tighten. Adjust the tool for max tightening torque 5 Nm.
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4. Installation Procedures Fiber Optic Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step 8 Action The fiber optic gland should look as follows: Use the tool to tighten the sealing nut.  For black plastic sealing nut: Do not over tighten. Adjust the tool for max tightening torque 0.6-1 Nm. 9 Install the cable holder (refer Procedure for WiBAS G5 dualBS).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Fiber Optic Cable, Continued Procedure for WiBAS G5 dual-BS, continued Step Action 10 For unpluging fiber optic cable with diameter 4.5 mm up to 7.5 mm, perform the actions as shown below. The cable latter is locked into the SFP module and must be extracted first before unplugging the cable.  Remove the M20 gland (all parts).
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4. Installation Procedures Power Supply Cable Introduction Apply this procedure for installing the power connector (PWR-CONN-GX) already terminated to power supply cable (DC-PWR-CAB-3) to WiBASTM G5 dual-BS radio unit. Prerequisites Prepare and terminate the power supply cable as described in Appendix B – Terminating Cables. Tools and materials Tools  Adjustable torque wrench with hexagon female bit (see Equipment installation tools).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Power Supply Cable, Continued Procedure for WiBAS OSDRHUB How to install the power connector (already terminated to power supply cable) to WiBASTM G5 dual-BS, proceed as follows: Step Action 1 Unscrew the protective tap and remove it. Keep it for maintenance reasons. 2 Insert the connector, as shown below: 3 Fully tighten the connector, as shown below: Do not over tighten. End of procedure.
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4. Installation Procedures Cable Holder Introduction Apply this procedure for installing the cable holder to the following WiBASTM Base stations:  WiBASTM OSDR-HUB (OSDR-HOLD-2 and OSDR-HOLD-5)  WiBASTM G5 dual-BS (CBL-HLDR-GX). Tools and materials Tools  Adjustable torque wrench tool with hexagon male bit (refer to Equipment installation tools). Materials  OSDR-HOLD-2 or OSDR-HOLD-5  CBL-HLDR-GX  Radio units.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Cable Holder, Continued Procedure for WiBAS OSDRHUB How to install the cable holder to WiBASTM OSDR-HUB, proceed as follows: Step Action 1 Use the allen key to remove the three screws with lock washers, as shown below. 2 Perform the following actions:  Mount the holder to radio (A).  Install the three lock washers and screws (B), as shown below:  Use the wrench tool to tighten the screws. Do not over tighten.
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4. Installation Procedures Cable Holder, Continued Procedure for WiBAS OSDRHUB, continued Step 3 Action Use the tie wrap to tighten the cable, as shown below: End of procedure.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.
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4. Installation Procedures Cable Holder, Continued Procedure for WiBAS G5 dual-BS, continued Step Action 2 Attach the holder onto the radio and use the allen key to install the three screws/lock washers, as shown below: Do not over tighten.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Cable Holder, Continued Procedure for WiBAS G5 dual-BS, continued Step 4 Action Use the tie wraps to tighten the cable, as shown below: End of procedure.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.
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Appendix A - Installing Power Injectors POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH Introduction Apply this procedure for installing the following indoor AC power injectors: POE-AC112-ID POE-AC75-ID POE-ID-AC72 POE-AC60-ID POE-AC56-IDH Power injectors details POE-AC112-ID: AC POE++ injector, indoor, wall-mount or desktop, 112 W, -40C ~ +50C, 100 to 240 V AC, 47-63 Hz.  POE-AC75-ID: AC POE injector, indoor, 75 W, -20 C to +40 C, 90 V AC to 264 V AC, 47 Hz to 63 Hz.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued Power injectors overview POE-AC112-ID # Marking Details Use A - 3-pins AC socket (EU). To connect the AC power supply cord. B OUTPUT INPUT Gigabit Ethernet 1000 Base-T, Electrical (RJ45). OUTPUT: To connect the Gigabit Ethernet (S-FTP) cable for carrying:  traffic  inband management  superimposed DC power towards to radio unit.
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Appendix A - Installing Power Injectors POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued Power injectors overview, continued POE-AC75-ID # Marking Details Use A INPUT 3-pins AC socket (EU). To connect the AC power supply cord. B LED Multi-functioning LED. To provide equipment status during operation. C IN / OUT Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued POE-ID-AC72 Power injectors overview, continued # Marking Details Use A INPUT 3-pins AC socket (EU). To connect the AC power supply cord. B LED Multi-functioning LED. To provide equipment status during operation. C LAN / POE Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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Appendix A - Installing Power Injectors POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued Power injectors overview, continued POE-AC60-ID # Marking Details Use A INPUT 3-pins AC socket (EU). To connect the AC power supply cord. B LED Multi-functioning LED. To provide equipment status during operation. C IN / OUT Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued POE-AC56-IDH Power injectors overview, continued # Marking Details Use A INPUT 3-pins AC socket (EU). To connect the AC power supply cord. B LED Multi-functioning LED. To provide equipment status during operation. C IN / OUT Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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Appendix A - Installing Power Injectors POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued Prerequisites Tools and materials Prepare and terminate the ETH SF/UTP and grounding (only for POE-IDAC72) cables as described in Appendix B – Terminating Cables. Tools  For wall installation screwdrivers (see Equipment installation tools) and drill machine (refer to Specific works). Materials     POE-AC112-ID POE-AC75-ID ( or POE-AC60-ID) POE-ID-AC72. POE-AC56-IDH.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-AC112-ID / POE-AC75-ID / POE-ID-AC72 / POE-AC60-ID / POE-AC56-IDH, Continued Procedure How to install the cables (Ethernet, power and grounding), proceed as follows: Step Action 1 For POE-ID-AC72 install the grounding cable. 2 Connect the Gigabit Ethernet (SF/UTP) cable to IN or LAN or INPUT receptacle of the power injectors. Then connect the other end of the cable to customer network receptacle.
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Appendix A - Installing Power Injectors PONE-OD67-AC Introduction Apply this procedure for installing the outdoor AC power injector PONEOD67-AC. Power injector details Characteristics:      AC PONE injector Outdoor 67 watt Wall mount Temperature hardened  Operating temperature -40 C to +55 C  110 V AC to 240 V AC, tested for 99 V AC to 255 V AC  50 Hz to 60 Hz  IEC 60529 / IP67 class. Packing List:     Ethernet cable glands are pre-installed on the unit.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD67-AC, Continued Power injector overview # Marking Details Use A GND Grounding point. To connect 16 mm2 grounding cable. B AC-IN 3-pins AC receptacle. To connect AC power supply cable with connector. C Gbe OUT Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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Appendix A - Installing Power Injectors PONE-OD67-AC, Continued Prerequisites Tools and materials Prepare and terminate the ETH SF/UTP, grounding and power supply cables as described in Appendix B – Terminating Cables. Tools  Adjustable torque wrench tool with bits, Adjustable torque Uwrench tool (see to Equipment installation tools) and drill machine (refer to Specific works).  TOOL-M20. Materials  INSTPONE-PL2.  PONE-OD67-AC.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD67-AC, Continued Procedure How to install the PONE-OD67-AC onto the pole or wall, proceed as follows: Step 1 Action For pole installation follow this step. For wall installation go to last step. Perform the following actions:  Attach the plate onto rear side of PONE (A), as shown below.  Install lock washer and screw. Then use the cross headed screwdriver to fully tighten (B).
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Appendix A - Installing Power Injectors PONE-OD67-AC, Continued Procedure, continued Step 2 Action Pass the cable through the parts of gland, as shown below. Plug the Ethernet cables to the GbE receptacles (OUT: goes to radio and IN: goes to customer network). Listen for a “click” when inserting. This verifies that the jack has been inserted properly. 3 Perform the following actions:  Insert the claw to body taking in consideration the caution below (A).  Insert the seal to claw (B).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD67-AC, Continued Procedure, continued Step Action 4 Perform the following actions:  Insert the claw to body taking in consideration the caution below (A).  Insert the seal to claw (B).  Use the adjustable torque U-wrench to screw the sealing nut to body (C). Do not over tighten. Adjust the tool for maximum tightening torque 6 Nm. Take care when you unplug the RJ-45 jack.
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Appendix A - Installing Power Injectors PONE-OD67-AC, Continued Procedure, continued Step 5 Action Install the grounding cable as shown below. Do not over tighten. Adjust the tool with M5 deep socket for maximum tightening torque 3 Nm. 6 Install the power cable as shown below. 7 For wall installation perform the following actions:  Position the device on the wall surface and using a pencil mark the drill points.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD-DC Introduction Apply this procedure for installing the outdoor DC power injector PONEOD-DC. Power injector details Characteristics:       DC PONE injector Outdoor 60 watt Wall mount Operating temperature -33 C to +55 C DC voltage (V DC)  Input nominal: 48  Min: 40.5  Max: 57  DC current (A)  Input: 1.9 max  Output: 1.85 max Packing List:  Grounding lug M4 is pre-installed on the unit.
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Appendix A - Installing Power Injectors PONE-OD-DC, Continued Power injector overview # Marking A Gbe IN / OUT Details Gigabit Ethernet 100/1000 Base-T, Electrical (RJ-45). Use IN: To connect the Gigabit Ethernet (S-FTP) cable for carrying towards to customer network:  Traffic  Inband management OUT: To connect the Gigabit Ethernet (S-FTP) cable for carrying towards to radio:  Traffic  Inband management  superimposed DC power B GND C NMS IN / OUT Grounding point.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.
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Appendix A - Installing Power Injectors PONE-OD-DC, Continued Minimum input voltage versus S-FTP cable length When the DC voltage at the input of the PONE is below 41 V for Cat6 cable and 41.7 V for Cat5E then the length of Gigabit Ethernet (S-FTP) cable (Cat5E or Cat6), between radio unit receptacles and PONE receptacle, cannot reach more than 100 meters.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD-DC, Continued Prerequisites Prepare and terminate the ETH SF/UTP and grounding cables as described in Appendix B – Terminating Cables. Prepare and terminate the power supply cable as described in the following procedure. Tools and materials Tools  Adjustable torque wrench tool with TORX bit and screwdrivers (refer to Equipment installation tools) and drill machine (refer to Specific works).
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Appendix A - Installing Power Injectors PONE-OD-DC, Continued Procedure How to install the PONE-OD-DC onto the pole or wall, proceed as follows: Step 1 Action For pole installation follow this step. For wall installation go to last step. Perform the following actions:  Attach the plate onto rear side of PONE, as shown below (A).  Install lock washer and screw. Then use the cross headed screwdriver to fully tighten (B).  Pass the hose clamp through the plate holes (C).  Install the PONE onto pole.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD-DC, Continued Procedure, continued Step 2 Action Perform the following actions for installing the Ethernet (SFTP) cables:  Use the tool with TORX T10 bit to remove (A) the clamp screw. Be careful not to drop the screw while removing.  Plug (B) the Ethernet cables to the Gbe receptacles (OUT: goes to radio unit and IN: goes to customer network). Listen for a “click” when inserting.
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Appendix A - Installing Power Injectors PONE-OD-DC, Continued Procedure, continued Step 3 Action Use the tool with TORX T10 bit to install the grounding cable, as shown below. Do not over tighten. Adjust the tool for max tightening torque 0.9 Nm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 PONE-OD-DC, Continued Procedure, continued Step 4 Action Perform the following actions for installing the DC power supply cable onto the PONE INPUT receptacle: Switch-off the:  local DC power source &  circuit breaker (between PONE and local DC power source).  Connect the power cable to the local DC power source (brown wire: +V, blue wire: -V).
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Appendix A - Installing Power Injectors PONE-OD-DC, Continued Procedure, continued Step 6 Action For wall installation perform the following actions:  Use the tool with TORX T10 bit to remove the six screws (A).  Then:  Position the device on the wall surface and using a pencil mark the drill points (B). With the drill machine (fitted with 5 mm bit), drill four holes on the wall surface, at a depth of 45 mm.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-HP-OD67-DC Introduction Apply this procedure for installing the outdoor DC power injector PONE-HPOD67-DC. Power injector details Characteristics:      DC POE injector outdoor-IP67 class 114 watt Wall mount temperature hardened  operating temperatures -40° C to +55° C  DC voltage (V DC)  Input nominal: 48  Min: 40.
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Appendix A - Installing Power Injectors POE-HP-OD67-DC, Continued Power injector overview # Marking Details Use A GND Grounding point. To connect 16 mm2 grounding cable. B DC-IN 2-pins DC receptacle. To connect DC power supply cable with connector. C Gbe OUT Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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Appendix A - Installing Power Injectors POE-HP-OD67-DC, Continued Prerequisites Tools and materials Procedure 244 Prepare and terminate the ETH SF/UTP, grounding and power supply cables as described in Appendix B – Terminating Cables. Tools  Adjustable torque wrench tool with bits, Adjustable torque Uwrench tool (see to Equipment installation tools) and drill machine (refer to Specific works).  TOOL-M20. Materials  INSTPONE-PL2.  PONE-OD67-AC.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-HP-OD-AC Introduction Apply this procedure for installing the outdoor AC power injector POE-HP-OD-AC. Power injector details Characteristics:       AC POE injector outdoor 120 watt Pole / wall mount 100-240 V AC, 2.0 A, 50 / 60 Hz. temperature hardened  operating temperatures -40° C to +60° C Packing List:  Ethernet cable glands are pre-installed on the unit (current sharing on all four pairs of Ethernet cable).
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Appendix A - Installing Power Injectors POE-HP-OD-AC, Continued Power injector overview # Marking Details Use A GND Grounding point. To connect 16 mm2 grounding cable. B AC-IN 3-pins AC receptacle. To connect AC power supply cable with connector. C - Gigabit Ethernet 10/100/1000 Base T, Electrical (RJ-45).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 POE-HP-OD-AC, Continued Prerequisites Prepare and terminate the ETH SF/UTP and grounding cables as described in Appendix B – Terminating Cables. Prepare and terminate the power supply cable as described in packing box installation instruction leaflet.
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Appendix B – Terminating Cables Appendix B – Terminating Cables Scope This chapter describes the termination of the following cables of WiBASTM OSDR-HUB and WiBASTM G5 micro-BS / evo-BS, as follows: Ethernet (SF/UTP) Grounding Power Supply 248
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Ethernet (SF/UTP) Introduction Apply this procedure for terminating the ETH-CAB-SFTP cable to ST-RJ45 connector. Termination overview The equipment to which you connect the cable requires a different way of cable termination.
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Appendix B – Terminating Cables Ethernet (SF/UTP), Continued Tools and materials Procedure Tools Blade, cable cutter, plier (long nose) and CRIMP-TOOL-S (refer to Termination of cables). Materials ETH-CAB-SFTP and ST-RJ45. How to terminate the Ethernet (S-FTP) cable to ST-RJ45 connector, proceed as follows: Step 1 Action Perform the following actions:  Strip the outer jacket  40 mm for termination type A  80 mm for termination type B  Fold shield back (over the jacket).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Ethernet (SF/UTP), Continued Procedure, continued Step Action 2 Untwist wire pairs and arrange according to the T-568 standard straight-through cable, as shown below: 3 Carefully insert the eight wires into the cavity of the wire guide so that its numbering is visible from the top. 4 Measure 16 mm from the jacket’s end and cut all wires protruding from the guide.
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Appendix B – Terminating Cables Ethernet (SF/UTP), Continued Procedure, continued Step 5 Action Perform the following:  Fold back the crimping terminal of the connector.  Fully insert wire guide and cable into the connector’s body until the shield (overlapping the jacket’s end) reaches the crimping position. For termination type A: For termination type B: 6 Terminate the wires onto the RJ-45 jack using the tool CRIMPTOOL-S.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Ethernet (SF/UTP), Continued Procedure, continued Step 7 Action With the pliers, bring the terminal of the connector back, over the exposed shield, and press gently around the terminal to form. This will achieve good contact with the shield. For termination type A: For termination type B: 8 Use the Ethernet cable tester to verify the proper cable termination. End of procedure.
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Appendix B – Terminating Cables Grounding Introduction Apply this procedure for terminating the following grounding cables:  Yellow / green 6 mm2 cable (GND-CAB6-ID) for:  PONE-OD-DC  POE-ID-AC72  Yellow / green 16 mm2 cable (GND-KIT16-OD) for:  WiBASTM Base Stations  POE-HP-OD67-DC  PONE-OD67-AC  POE-HP-OD-AC Termination overview The picture below shows a termination overview of 16 mm2 grounding cable to M5 and M8 grounding lugs (GND-KIT16-OD): GND-KIT16-OD kit overview Item Packing List 2
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Grounding, Continued Procedure Tools  Blade, cable cutter, crimping tool for 6 mm2 and 16 mm2 grounding cable and hot air gun (refer to Termination of cables). Materials  GND-KIT16-OD (16 mm2 cable)  GND-CAB6-ID (6 mm2 cable) How to terminate the 16 mm2 grounding cable to GND-KIT16-OD lugs, proceed as follows: Step Action 1 Cut the grounding cable according to the distance between equipment and grounding bar.
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Appendix B – Terminating Cables Grounding, Continued Procedure How to terminate the 6 mm2 grounding cable to the attached lug of PONEOD-DC, proceed as follows: Step Action 1 Cut the grounding cable according to the distance between equipment and grounding bar.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Power Supply Introduction Apply this procedure for terminating the following power supply cables:  AC cable AC-PWR-CAB (3 x 0.75 mm2) for PONE-OD67-AC and POEHP-OD-AC.  DC cables DC-PWR-CAB-1 (2 x 1 mm2) for POE-HP-OD67-DC and DCPWR-CAB-3 (2 x 2.5 mm2) for WiBASTM G5 dual-BS. For DC cable termination ((DC-PWR-CAB-2 (2 x 2.5 mm2)) of PONEOD-DC refer to Procedure on page 236.
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Appendix B – Terminating Cables Power Supply, Continued Procedure for AC power supply cable How to terminate the 3 x 0.75 mm2 AC power supply cable to PONE-OD67AC connector, proceed as follows: How to terminate the AC power supply cable to POE-HP-OD-AC power injector connector please refer to packing box installation instructions leaflet. Step Action 1 Perform the following:  Strip approx. 10 mm from the cable’s outer sheath (A).  Strip approx. 4 mm from each wire insulation (B).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Power Supply, Continued Procedure for AC power supply cable, continued Step Action 2 Assemble the connector by tightening all parts together, according the order (A) and (B), as shown below: 3 Install the connector, as shown below: 4 Screw the connector and then fully tighten, as shown below: End of procedure.
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Appendix B – Terminating Cables Power Supply, Continued Procedure for DC power supply cable for power injector How to terminate the 2 x 1 mm2 or 2 x 2.5 mm2 DC power supply cable to POE-HP-OD67-DC connector, proceed as follows: Step Action 1 Perform the following:  Strip approx. 10 mm from the cable’s outer sheath (A).  Strip approx. 4 mm from each wire insulation (B).  Pass the cable through the parts of gland (C).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Power Supply, Continued Procedure for DC power supply cable for power injector, continued Step Action 3 Assemble the connector by tightening all parts together, according the order (A) and (B), as shown below: 4 Install the connector, as shown below: 5 Screw the connector and then fully tighten, as shown below: End of procedure.
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Appendix B – Terminating Cables Power Supply, Continued DC-PWR-CAB-3 cable termination overview for WiBAS G5 dual-BS DC-PWR-CAB-3 cable wires labeling Due to polarity concern of the radio unit power receptacle the following connection diagram should be taken into account for proper unit powering up.  The wire labeled 1 of the DC power supply cable connects the negative pole of the DC power supply with the negative pole of the radio unit receptacle (flat side).
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Power Supply, Continued Procedure for DC power supply cable for WiBAS G5 dual-BS How to terminate 2 x 2.5 mm2 DC power supply cable (DC-PWR-CAB-3) to WiBASTM G5 dual-BS power connector (PWR-CONN-GX), proceed as follows: Step 1 Action Perform the following actions:  Strip approx. 10 mm from the cable’s outer sheath (A).  Strip approx. 4 mm from each wire insulation (B).  Pass the cable through the parts of gland (C).
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Appendix B – Terminating Cables Power Supply, Continued Procedure for DC power supply cable for WiBAS G5 dual-BS, continued Step Action 2 Solder the 2 pins to the connector, taking in consideration the receptacle’s polarity as shown below: 3 Assemble the connector by tightening the parts together, as shown below: End of procedure.
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.2 Appendix C – Antenna Pole Space Requirements Scope This chapter describes the pole space requirement for antenna pole installation. The order codes for antennas are indicatives. For the complete list of order codes refer to the respective product catalog (see Reference manuals).
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Appendix C – Antenna Pole Space Requirements Sectoral Antenna Elevation axis (in mm) BRA-1090V-I or BRA-1090H-I Continued on next page 266
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WiBAS / WiBAS G5 Base Stations Installation & Cabling Manual - Edition 3.