2015.
Copyright Notice Users must respect the copyright laws applicable in their country. This manual must not be photocopied, translated, reproduced or transmitted in whole or in part for any reason and by the means that might be, albeit electronic or mechanical, without the express, written authorization of IDP Corp., LTD. All information contained herein may be subject to modification without prior notice. IDP Corp., Ltd.
Table of Contents 1. Introduction.............................................................................................................................................................................. 9 1.1 Overview ...................................................................................................................................................................................................... 9 1.2 Modules ............................................................................
Table of Figures Figure 1 Combination of SMART-70 .......................................................................................................................................................... 9 Figure 2 Front side of Input Hopper ....................................................................................................................................................... 12 Figure 3 Rear side of Input Hopper ...............................................................................
Figure 35 Card cartridge open ................................................................................................................................................................... 35 Figure 36 Removal of the tape for fixing the weight ..................................................................................................................... 35 Figure 37 Card cartridge’s weight fixing .....................................................................................................
Figure 72 Application installation 3 ......................................................................................................................................................... 49 Figure 73 Application installation 4 ......................................................................................................................................................... 49 Figure 74 Application installation 5 .......................................................................................
Figure 109 Card jam in Input Hopper 3 ................................................................................................................................................ 76 Figure 110 Card jam in Input Hopper 4 ................................................................................................................................................ 76 Figure 111 Card jam in Input Hopper 5 ......................................................................................................
Figure 146 TPH replacement 1 .................................................................................................................................................................. 89 Figure 147 TPH replacement 2 .................................................................................................................................................................. 89 Figure 148 TPH replacement 3 .............................................................................................
1. Introduction 1.1 Overview SMART-70 is a high-performance large capacity ID card printer designed by the unique modular concept that can support various printer configurations to meet different user requirements. 500 cards can continuously be printed, laminated and encoded on various card.
with physical locks to provide high security feature. Clear printing SMART-70 can print clear images on card by using IDP’s FINE Technology that can exquisitely control the heat of print head depending on the picture. High Speed SMART-70 can print 200 cards/hour for color (YMCKO) and 1,000 cards/hour for monochrome. Since each module can independently work, multiple cards can be simultaneously printed, encoded and laminated by the pipeline processing for enhancing issuance speed.
Scratch Free SMART-70 can protect a card surface while the card is in SMART-70 for printing and encoding. 500 cards can be loaded in Input Hopper but the cards can be taken out from Input Hopper without scratch by using the patented load distribution structure of IDP. Also, it is designed that inserted cards don’t get in contact with any other components except the rollers for card feeding in Printer, Laminator and other module.
automatically closed for preventing the loss of cards. In order to prevent the theft of cards, physical locking mechanism can prevent card cartridge from being taken out from Input Hopper. For solving the problem caused by dust, both sides of card are cleaned when the card is supplied. The cleaning device is easily managed by changing the disposable cleaning roller included in new print ribbon package whenever print ribbon is changed.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is used when an external device controls Input Hopper. ④ Power port Please connect the 24V DC power adaptor provided with Input Hopper. ⑤ Power switch Turn On/Off 1 0 2 3 4 5 0 0 0 0 Figure 3 Rear side of Input Hopper 1.2.
ISO 7816 1/2/3/4 microprocessor Cards Contactless smart card encoder ISO 14443 A/B Card Mifare, DESFire Card ISO 18092(NFC) Card Felica Card 1 2 0 3 ① Control panel LCD 0 The status of Encoding Station is displayed. 0 ② Control panel buttons Buttons are used to check configuration or status. ③ Physical lock Front cover is locked and can’t be detached. ④ Indicator LED 4 0 The status of Encoding Station is displayed by the color.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ USB device port Please connect to the USB host port of Printer module. ④ Power port Please connect the 24V DC power adaptor provided with Encoding Station. 1 2 0 3 4 5 0 0 0 0 ⑤ Power switch 2 0 Turn On/Off. Figure 5 Rear side of Encoding Station 1.2.
For massive card issuance, metal frame, stainless steel shaft, ball bearing and high quality materials are used to increase the stability and reliability of Printer. In order to prevent scratch on cards, Printer is designed that cards don’t get in contact with any other components except rollers when cards are being fed in Printer. High printing speed and improved printing algorithm can guarantee a more vivid and fine printing quality.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is to communicate with external device except SMART-70 modules. ④ Ethernet port This port is for network communication. 1 2 0 0 ⑤ USB host port 3 40 5 6 7 8 0 0 0 0 0 This port is for connecting to the USB device port of Encoding Station. 2 0 ⑥ USB device port To communicate with PC, please connect to PC.
The menus of the control panel of Printer are as below table. Menu Submenu >>Combination Description To set module combination. Refer to the chapter 2.1.10 for modules combination setting. >>Operation Mode To set Printer as a Master device. Default is Master. >>Insert Dir To set the direction of Card In. Default is the left. >>Eject Dir To set the direction of Card Out. Default is the right. >>Auto Card In To set the automatic card feeding when the card is >System Config.
>>RMP+ To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its maximum quantity. >>RMP- To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its minimum quantity. >>RMM+ To adjust the force for pulling print ribbon during alignment when the residual quantity of print ribbon is in its maximum quantity.
1.2.4 Flipper SMART-70 Flipper can flip over a card for dual sided printing and laminating. The error card bin in Flipper can collect 30 error cards (encoding failed cards) and the collected cards can be taken out by opening the front cover of Flipper. 1 ① Physical Lock 0 Physical lock is to lock Flipper cover. 2 0 ② Flipper cover To take out error cards or fix problem, please open Flipper cover by pulling out. ③ Indicator LED The status of Flipper is displayed by the color.
1.2.5 Laminator SMART-70 Laminator is the high performance laminator which cards are can be laminated with high quality without warming-up by using the patented technology of the IDP’s “Instant direct heating mechanism”. One roll of the holographic or clear laminating film can laminate 500 cards. SMART-70 Laminator has following features. LCD and 4 buttons on the control panel are for user conveniences and users can easily check the status of Laminator and adjust configuration.
① Control panel LCD The status of Laminator is displayed. ② Control panel buttons 1 2 0 3 Buttons are used to adjust configuration and check status. 0 0 ③ Physical lock Physical lock is to lock Laminator and film cartridge. 4 0 ④ Film cartridge lock lever To pull out film cartridge, please turn lever to the right 90 degrees. 5 0 ⑤ Film cartridge Laminating film for 500 cards is loaded into cartridge. Ribbon cartridge in Printer can’t be used for Laminator.
1.2.6 Output Hopper SMART-70 Output Hopper can stack with 500 cards after printing, laminating and encoding. SMART-70 Output Hopper has the following features. Cards can be conveniently collected by large capacity cartridge which 500 CR80 cards (card thickness 0.8mm) can be loaded. When card cartridge is taken out from Output Hopper, the gate of card cartridge is automatically closed for preventing the loss of cards.
① Kensington lock Kensington lock is usable. ② Serial communication port This port is used when external device needs to control Output Hopper. ③ Power port Please connect the 24V DC power adaptor provided with Output Hopper. ④ Power switch Turn On/Off. ⑤ Communication port To communicate between SMART-70 modules, please connect to an adjacent module. 1 0 3 4 0 0 2 0 5 0 Figure 14 Rear side of Output Hopper 1.2.
2. Installation and operation 2.1 Hardware installation 2.1.1 Placement of Modules SMART-70 modules need to be placed on a flat table. Order of placing modules from left to right is Input Hopper, Encoding Station, Printer, Laminator and Output Hopper. When some module is not required, please remove unnecessary modules from above placing order. For example, if Encoding Station and Laminator are not needed, Input Hopper, Printer, Flipper and Output Hopper can be placed.
2.1.2 Module fastening Binding cramp can fasten between SMART-70 modules. Please place the cramp on floor and put a module on the cramp as shown as figure. Figure 17 Module fastening 2.1.3 Module connection Please connect the red communication cables provided with the modules to each module.
2.1.4 Power connection Please connect the 24V DC power adaptors provided with each module to all modules. Printer must be connected to the 24 DC power adaptor provided with Printer. Figure 19 Power connection 2.1.5 Print ribbon and laminating film installation A. Please turn ribbon / film cartridge lock lever to the clockwise 90 degrees.
B. Please pull out ribbon / film cartridge. Figure 21 Pulling out ribbon / film cartridge C. Please mount print ribbon / laminating film by pushing cores into cartridge from the side of cartridge as figure. To properly mount print ribbon or laminating film, please refer to the install guideline on the print ribbon or laminating film box. Ribbon cartridge in Printer is different with film cartridge in Laminator, so the cartridges can’t be shared.
When print ribbon is being mounted, please refer to the mounting instruction on the inside of ribbon cartridge as shown as figure. Figure 23 Print ribbon mounting When laminating film is being mounted, please refer to the mounting instruction on the inside of film cartridge as figure. If vertical laminating position on card is needed to adjust, please use the lever marked by red circle.
D. Please turn the dial on the right side of cartridge to tension print ribbon or laminating film as figure. Figure 25 Print ribbon / laminating film alignment E. Please push ribbon or film cartridge into Printer or Laminator.
F. Please turn ribbon / film cartridge lock lever to the counterclockwise 90 degrees, so the lever is returned to the vertical. Figure 27 Ribbon / film cartridge locking 2.1.6 Disposable cleaning roller installation A. Please detach disposable cleaning roller holder from Input Hopper as figure.
B. Please remove used disposable cleaning roller from holder. Figure 29 Used disposable cleaning roller removal C. Please mount a new disposable cleaning roller.
D. Please peel off the protector of disposable cleaning roller. Figure 31 Removal of new disposable cleaning roller protector E. Please install disposable cleaning roller holder into Input Hopper as figure.
2.1.7 Cards Loading A. Please pull up card cartridge while pressing cartridge release button. Figure 33 Card cartridge release from Input Hopper B. Please adjust the gate of card cartridge depending on card thickness by using control lever.
C. Please push the button on card cartridge down and open cartridge cover as figure. Figure 35 Card cartridge open D. Please remove the tape for fixing the weight in card cartridge as figure.
E. Please pull up the weight and fix it to the top. Figure 37 Card cartridge’s weight fixing F. Please take care not to touch the surface of cards and load the cards into cartridge.
G. Please put down the weight on loaded cards as figure. Figure 39 Putting down the card cartridge’s weight H. Please close card cartridge cover and put card cartridge into Input Hopper until click is heard.
2.1.8 Loading card cartridge into Output Hopper Please put an empty card cartridge into Output Hopper until click is heard. In order to take card cartridge out, please pull up the cartridge while pressing cartridge release button. Figure 41 Loading card cartridge into Output Hopper 2.1.9 Power on Please turn on the power switch on the rear side of all modules.
2.1.10 Module combination setting Since SMART-70 is operated by the combination of multiple modules, the configuration for multiple modules combination must be set during the first installation of the modules. Printer module acts as master who is responsible to communicate with PC and control other modules, and if Printer module is not connected, Laminator module will act as master. The configuration for multiple modules combination can be set in the control panel of Printer module as below.
C. The detected modules combination is shown. Please press the [Select] button indicated by red arrow to save the configuration for detected multiple modules combination. Figure 45 Adjusted modules combination D. The saved multiple modules combination is shown. Figure 46 Saved module combination E. Please wait a while until system is ready.
2.1.11 System status check Please check that indicator LEDs on all modules are blue and the status of Printer and Laminator is ready. Figure 48 System status checking 2.1.12 Sample card printing A. Please press the “Menu” button indicated by red arrow on Printer.
B. On “System Config” menu, please press the [→] button indicated by red arrow. Figure 50 Printer menu (System Config) C. On “Network Config” menu, please press the [→] button indicated by red arrow. Figure 51 Printer menu (Network Config) D. On “Printer Config” menu, please press the [→] button indicated by red arrow.
E. On “Operation” menu, please press the [Select] button indicated by red arrow. Figure 53 Printer menu (Operation) F. On “Print Sample” menu, please press the [Select] button indicated by red arrow. Figure 54 Printer menu (Print Sample) G. Please wait a while until sample card is printed as figure.
2.2 Software installation (Windows Vista/7/8) 2.2.1 Start-up window Please insert the installation CD provided with Printer and choose the language and click “Driver Install” button. *) When you want to install printer driver for USB, please turn off Printer before installation. When you want to install printer driver for network, please turn on Printer. Figure 56 Printer driver installation 1 2.2.2 User Account Control When “User Account Control” window is opened, please click “Yes”.
2.2.4 Driver Installation STEP 2-1 When “Next” is clicked, printer driver installation is prepared. Figure 59 Printer driver installation 4 2.2.5 Driver Installation STEP 2-2 Please click “Install this driver software anyway” when Windows Security window comes up, Figure 60 Printer driver installation 5 2.2.6 Driver Installation STEP 3-1 Please click “Next” when your Printer is connected via USB.
2.2.7 Driver Installation STEP 3-2 Please select a proper Printer on the list and click “OK”. (If Printer is not on the list of the network printer select window, Printer is not connected to network. So, please check the status of network connection.) Figure 62 Printer driver installation 7 2.2.8 USB port connection Please connect USB cable to Printer. (If your Printer is connected to network, please check the status of network connection.) Figure 63 Printer driver installation 8 2.2.
2.2.10 Driver installation completion Printer driver installation is completed after turning on Printer. When driver installation is completed, please click “Close”. Figure 65 Printer driver installation 10 2.2.11 Driver installation check 1 Please open “Devices and Printers” window and check that “IDP SMART-70 Card Printer” is created properly. Figure 66 Printer driver installation 11 2.2.12 Driver installation check 2 Please right click on “IDP SMART-70 Card Printer” and select “Printer Properties”.
2.2.13 Driver installation check 3 Please select the “General” tab on “IDP SMART70 Card Printer” properties and click “Print Test Page”. Figure 68 Printer driver installation 13 2.2.14 Driver installation check 4 When test page is being printed, the widow for checking printing status comes up. After checking printed test card, if the test card is properly printed, please click “Close”. Figure 69 Printer driver installation 14 2.2.
2.2.16 Application installation 2 When “Smart Application Install ShieldWizard” window is opened, please click “Next”. Figure 71 Application installation 2 2.2.17 Application installation 3 Please choose “I accept the terms of the license agreement” and click “Next”. Figure 72 Application installation 3 2.2.18 Application installation 4 Please select destination location for application installation and click “Next”.
2.2.19 Application installation 5 Please click “Install”. Figure 74 Application installation 5 2.2.20 Application installation 6 After the application installation is completed, please click “Finish” and use the installed application.
3. Driver configuration SMART-70 Printer can print cards by selecting various required properties. To adjust printer properties, please open the Devices and Printers window and right click on “IDP SMART-70 Card Printer” and select “Printer Properties”. 3.1 Printing preferences 3.1.1 Printing Preferences Please click “Printing Preferences” on the “General” tab of Printer Properties window. Figure 76 Printer properties window 3.1.2 Layout The print orientation (Landscape or Portrait) can be selected.
3.1.3 Advanced setup For Advanced setup, please click the “Advanced” button on “Printing Preferences” window and you can adjust the advanced setting. Reset Default Values: Advanced setting is reset to the default values. Color Correction: Adjusting gamma value of each color panel can change color sense. The higher gamma value is the darker color. The absolute printing density can be adjusted by using “CardPrinter70Setup” utility. - Main [-100:100]: To adjust the gamma values of all panels.
> Black Dots: All black dots are extracted. > Not Use: No extraction. Rewritable Controls: This property is only for rewritable printer. - Erase Density [0:100]: To set the temperature to erase the contents on rewritable card. Wait Option: This option can set the card’s waiting time at each encoding position when the smart card is encoded without using SDK. One contactless smart card encoder can be installed into SMART-70 Printer.
3.1.4 Input / Output settings Supply Tray Supply: If there is one Input Hopper, please select “Auto”. If there are multiple Input Hoppers, please select the Hopper which will be used. Tray: Please select “CR80” because SMART-70 only supports CR80 cards. Output Tray Output: If there is one Output Hopper select “Auto”. If there are multiple Output Hoppers, please select the Hopper which Figure 78 Input / Output settings will be used. 3.1.5 Printing settings Do Printing: To set whether print or not.
3.1.6 Laminating settings This tab will be created only when SMART-70 Laminator module is connected. Do Laminating: To set whether laminate or not. Laminator Side: To set the laminating side of card (top, bottom and both sides). Overlay: To set whether overlay panel is printed or not. Default is no overlay when the card is laminated. We recommend no overlay Figure 80 Laminating settings when the card is laminated. 3.1.
3.2 Other settings 3.2.1 Sharing Printer can be shared via network by setting the option of printer sharing on the Sharing tab. Default is “Not sharing”.
3.2.2 Ports The Port tab shows which port is connected to SMART-70 Printer. On Figure, USB001 Virtual printer port is connected because SMART-70 Printer was connected via USB. (Caution! The adjustment on the ports setting by user is not recommended because the port is automatically set.) Figure 83 Ports setting 3.2.3 Advanced The working time, priority order, spool and etc. can be set in “Advanced” tab. The Advanced setting follows MS Windows standard.
3.2.4 Color Management The proper color profile for Printer can be set on the Color Management tab. For supporting the optimized color printing, SMART-70 Printer can automatically set the color profile depending on the ribbon type loaded in Printer because the ribbon type is automatically recognized. (No adjustment on the Color Management setting is recommended.) Figure 85 Color Management settings 3.2.5 Security The access control and permissions for Printer can be set.
3.2.6 Printer status check The serial number, ID, driver version, firmware version, ribbon type and balance of all connected modules can be checked on the Service tab. Figure 87 Printer status check 4. SMART-70 Utilities The installation CD of SMART-70 Printer includes utilities for printer setting, test and firmware upgrade. This chapter explains the SMART-70 utilities. 4.1 Printer setting SMART-70 Printer is manufactured and shipped with optimized setting on each one.
Password input window is displayed when you run this program. If the correct password is inputted, the recorded setup values in SMART-70 Printer are shown and the setup values can be adjusted. The password for SMART-70 Printer is saved to the SMART-70 Printer. When the SMART-70 Printer is connected to another PC, the saved password in the SMART-70 Printer is required to run this utility and adjust the Printer setting.
② ① ③ ④ ⑤ ⑧ ⑥ ⑦ ⑨ Figure 90 Basic Setup of CardPrinter70Setup ① To show connected Printer. Device: The Printer that the adjustment is needed can be selected by using the pull-down menu. “IDP SMART-70 Card Printer” is the connected Printer’s name. “SMART” is the connected Printer’s ID, “USB006” is the connected port. Allow Network Printer: If the Allow Network Card Printer is selected, Printers connected via network also appear in the “Device” list. ② To set administrator password and user password.
blank spaces are narrower than 0.5mm on the top and the bottom of a card. Please set values by following order. X Start Position: Please set the right and the left of printing position on card properly by adjusting X position. Y Start Position: Please set the start position of printed example image and blank space in the top is 0.4mm ~ 0.5mm. Y End Position: Please set the end position of printed example image and blank space in the bottom is 0.4mm ~ 0.5mm.
Figure 92 Resin Black density Overlay Density: To set overlay density. Please adjust it until overlay is printed on surface regularly. If it is too strong, it is hazy and marks are appeared. If it is too weak, overlay panel is not printed edge areas. You can check it with printed card under the light. Too Strong Proper Too Low Figure 93 Overlay density ⑦ To print calibration card for adjusting the printing position and density.
⑧ To show advanced setup. (The advanced setup for expert options is not recommended to adjust.) ⑨ To load or save the setup values. Get Config.: To get values from current connected Printer. Set Config.: To set values to current connected Printer. Load from File: To load setup values from file. Save to File: To save setup values to file. Load Default: To reset setup values to default. After loading default, all setup values must be adjusted again. Load Default is not recommended.
Figure 94 Advanced Setup ① To set Printer ID, PC Serial and Print Head register after replacing. Change Printer ID: When SMART-70 is used by SDK, unique ID for SMART-70 Printer is set regardless of whether it is connected via USB or what IP address is. It is useful to connect and use several Printers. Factory default is “SMART”. Set PC Serial: One of security functions. This function can be only used when Printer is connected via USB and the Printer can be used with a specific PC.
Administrator (Root) password. DCL Mode: When SDK is used to print cards with DCL mode, printer driver doesn’t need to be installed. If the DCL mode is set to “Use”, printer driver is not installed on Windows. Dump Mode: Log data can be recorded into Printer. Card In Direction: To set the direction that card is fed. Auto Card In: When the card is detected at card gate, the card is automatically moved into Printer. Card Out Direction: To set the direction that card is ejected.
4.2 Printer test Since card printer basically use standard printer device driver, card can be printed by the same method as a general paper printer. By the way, if encoding options are installed into card printer, appropriate device driver for each encoding option must be installed and each encoding option must be properly operated. In this case, encoding options can be controlled by “Card Printer SDK”.
① ② ③ ④ ⑤ ⑥ ⑦ Figure 95 CardPrinter70Test ① Select Printer: To select a Printer for test. In the picture. “IDP SMART-70 Card Printer” is the connected Printer’s name, “SMART” is the connected Printer’s ID and “USB006” is the connected port. ② Basic Control: To execute basic functions of Printer (Card In/Out, Print Head Up/Down, etc.). ③ Print: To print a CSD file which is designed by SMART Design. ④ Batch Job: To execute the job of ⑤ repeatedly.
4.2.2 Print Test Print is to print a CSD file designed by SMART Design. This function will be provided later. 4.2.3 Batch Job Batch job is to test the status of encoding and decoding continuously. This function will be provided later. 4.2.4 Monitor Monitor is to check the status of Printer in the “Monitor” tab. Toggle Test Mode: To switch between normal mode and board test mode. Read: To read the status of sensors and motors from Printer.
#define S7PS_M_CARDMOVE 0x0000000000000002 // Move to print #define S7PS_M_CARDIN 0x0000000000000004 // Card In #define S7PS_M_CARDOUT 0x0000000000000008 // Card Out #define S7PS_M_THEAD 0x0000000000000010 // Thermal Head Up/Down #define S7PS_M_SEEKRIBBON 0x0000000000000020 // Ribbon Search #define S7PS_M_MOVERIBBON 0x0000000000000040 // Ribbon Move #define S7PS_M_PRINT 0x0000000000000080 // Printing #define S7PS_M_MAGRW 0x0000000000000100 // Magnetic Read/Write #define S7PS_M_RECVPRINTDATA
#define S7PS_E_CARDOUT 0x0000000400000000 // Card Out Error #define S7PS_E_THEADLIFT 0x0000000800000000 // Thermal Head Up/Down Error #define S7PS_E_PRINT 0x0000004000000000 // Printing Error #define S7PS_E_MAGRW 0x0000008000000000 // (Internal) Magnetic Read/Write Error #define S7PS_E_MAGREADT1 0x0000010000000000 // (Internal) Mag. Track 1 Read Error #define S7PS_E_MAGREADT2 0x0000020000000000 // (Internal) Mag. Track 2 Read Error #define S7PS_E_MAGREADT3 0x0000040000000000 // (Internal) Mag.
Figure 97 CardPrinter70Firmware Devices: To select the Printer that firmware will be upgraded. Allow Network Printer: To set that Printers connected via network are displayed in Devices. Printer [ 0 ] / … : To select the modules of SMART-70 system that firmware is upgraded. Version: To displays the current firmware version of selected Printer. Binary File: To select the new firmware file. Please click “Browse” button to search and select the new firmware file.
Figure 98 Modules of SMART-70 System (Printer, Flipper) 4.3.2 Module Firmware Upgrade After clicking the tab of the combined modules of SMART-70 System such as “Printer [ 0 ]” or Flipper [ 0 ]”, please click “Browse” and search and select the new firmware for the module. After selecting the new firmware, “Manual Update” and “Update” is activated. Please click “Update” for automatic firmware upgrade, and the Printer is automatically rebooted after firmware upgrade. (Caution.
Figure 100 Manual firmware upgrade 5. Troubleshooting 5.
5.1.1 Unprinted or wrong colors printed spot The card surface is contaminated by foreign substance. After checking the status of card, please change it to another clean card. The cleaning roller is contaminated. After checking the cleaning roller. If the cleaning roller is contaminated too much, please change a disposable Figure 101 Printing quality trouble 1 cleaning roller. Dust is too much in printer. Please clean the inside of printer by using cleaning kit. 5.1.
Uneven or bad surface of card. Please change cards. Card feeding or printing roller is contaminated. Please clean the rollers by using cleaning kit. Figure 104 Printing quality trouble 4 Outdated printer. Please contact the local supplier. 5.1.5 Unplanned color print Non-standard or bad cards. Please change cards (ISO CR80 card (54mm x 86mm) must be used). Card feeding or printing roller is contaminated. Please clean the rollers by using cleaning kit. Malfunctioned ribbon sensors.
A. Card jam in Input Hopper 1 Please separate Input Hopper as Figure after disconnecting power adaptor and communication cable at rear side. Figure 107 Card jam in Input Hopper 1 B. Card jam in Input Hopper 2 If card is jammed on the card gate of Input Hopper as Figure, please remove the jammed card by pulling out. Figure 108 Card jam in Input Hopper 2 C.
D. Card jam in Input Hopper 4 Please pull up card cartridge while pushing the cartridge release button as Figure. Figure 110 Card jam in Input Hopper 4 E. Card jam in Input Hopper 5 If card is jammed at the gate of card cartridge as Figure, please remove the jammed card by pulling out. Figure 111 Card jam in Input Hopper 5 5.3.2 Card jam in Printer A. Card jam in Printer 1 Please turn the ribbon cartridge lock lever to the clockwise 90 degrees as Figure.
B. Card jam in Printer 2 Please pull out the ribbon cartridge as Figure. Figure 113 Card jam in Printer 2 C. Card jam in Printer 3 If print ribbon is stuck to card or coiled on rollers as Figure, the ribbon cartridge may not be pulled out easily. In this case, please cut the ribbon or slowly pull out the ribbon cartridge while pressing the “” or “” button on the control panel of Printer little by little. Figure 114 Card jam in Printer 3 D.
E. Card jam in Printer 5 If print ribbon is cut, please stick the cut ribbon together by using a sticky tape and then turn the dial on ribbon cartridge until unused panel of ribbon is on take-up core. Figure 116 Card jam in Printer 5 5.3.3 Card jam in Flipper A. Card jam in Flipper 1 Please open the cover of Flipper by pulling as Figure. Figure 117 Card jam in Flipper 1 B. Card jam in Flipper 2 Please pull out the error card bin in Flipper as Figure.
C. Card jam in Flipper 3 To remove a jammed card, please turn the rotating tray of Flipper until the vertical by hand as Figure. Figure 119 Card jam in Flipper 3 D. Card jam in Flipper 4 Please pull out a jammed card as Figure. Figure 120 Card jam in Flipper 4 5.3.4 Card jam in Laminator A. Card jam in Laminator 1 Please turn the film cartridge lock lever to the clockwise 90 degrees as Figure.
B. Card jam in Laminator 2 Please pull out the film cartridge as Figure. Figure 122 Card jam in Laminator 2 C. Card jam in the Laminator 3 If laminating film is stuck to card or coiled on rollers as Figure, the film cartridge may not be pulled out easily. In this case, please cut the laminating film or slowly pull out the film cartridge while pressing the “” or “” button on the control panel of Laminator little by little. Figure 123 Card jam in Laminator 3 D.
E. Card jam in Laminator 5 If laminating film is cut, please stick the cut laminating film together by using a sticky tape and then turn the dial on film cartridge until unused laminating film is on take-up core. Figure 125 Card jam in Laminator 5 5.3.5 Card jam in Output Hopper A. Card jam in Output Hopper 1 Please separate Output Hopper as Figure after disconnecting power adaptor and communication cable at rear side. Figure 126 Card jam in Output Hopper 1 B.
C. Card jam in Output Hopper 3 If card is not on the card gate of Output Hopper but card cartridge can’t be pulled up, please push in and pull out a new card as Figure. Figure 128 Card jam in Output Hopper 3 D. Card jam in Output Hopper 4 Please pull up card cartridge while pushing the cartridge release button as Figure. Figure 129 Card jam in Output Hopper 4 E. Card jam in Output Hopper 5 If card is jammed at the gate of card cartridge as Figure, please remove the jammed card by pulling out.
5.4 Cleaning 5.4.1 Input Hopper cleaning A. Input Hopper cleaning 1 Please separate Input Hopper as Figure after disconnecting power adaptor and communication cable at rear side. Figure 131 Input Hopper cleaning 1 B. Input Hopper cleaning 2 Please remove the disposable cleaning roller holder in Input Hopper as Figure. Figure 132 Input Hopper cleaning 2 C. Input Hopper cleaning 3 Please pull up the card cartridge while pushing the cartridge release button as Figure.
D. Input Hopper cleaning 4 Please push a cleaning card into the card gate of Input Hopper as Figure and clean rollers by pushing in and pulling out the cleaning card slowly and repeatedly. Figure 134 Input Hopper cleaning 4 5.4.2 Printer cleaning A. Printer cleaning 1 Please turn the ribbon cartridge lock lever to the clockwise 90 degrees as Figure. Figure 135 Printer cleaning 1 B. Printer cleaning 2 Please pull out the ribbon cartridge as Figure.
C. Printer cleaning 3 Please push a cleaning card in Printer while pressing the “” button on the control panel of Printer for 30 seconds as Figure. After cleaning, please press the “” button to remove the cleaning card. Figure 137 Printer cleaning 3 5.4.3 Flipper cleaning A. Flipper cleaning 1 Please separate Flipper as Figure after disconnecting power adaptor and communication cable at rear side. Figure 138 Flipper cleaning 1 B.
5.4.4 Laminator cleaning A. Laminator cleaning 1 Please turn the film cartridge lock lever to the clockwise 90 degrees as Figure. Figure 140 Laminator cleaning 1 B. Laminator cleaning 2 Please pull out the film cartridge as Figure. Figure 141 Laminator cleaning 2 C. Laminator cleaning 3 Please push a cleaning card in Laminator while pressing the “” button on the control panel of Laminator for 30 seconds as Figure. After cleaning, please press the “” button to remove the cleaning card.
5.4.5 Output Hopper cleaning A. Output Hopper cleaning 1 Please separate Output Hopper as Figure after disconnecting power adaptor and communication cable at rear side. Figure 143 Output Hopper cleaning 1 B. Output Hopper cleaning 2 Please pull up the card cartridge while pushing the cartridge release button as Figure. Figure 144 Output Hopper cleaning 2 C.
5.5 TPH (Thermal Print Head) replacement A. TPH replacement 1 Please turn the ribbon cartridge lock lever of Printer to the clockwise 90 degrees as Figure. Figure 146 TPH replacement 1 B. TPH replacement 2 Please pull out the ribbon cartridge as Figure. Figure 147 TPH replacement 2 C. TPH replacement 3 Please detach the print head while pressing the print head detaching button as Figure.
D. TPH replacement 4 Please pull the detached print head out of Printer while turning the ribbon cartridge lock lever to the counterclockwise 90 degrees as Figure. Figure 149 TPH replacement 4 E. TPH replacement 5 Please disconnect the print head cable from the detached print head as Figure and then connect the print head cable to a new print head. Figure 150 TPH replacement 5 F.
5.6 Laminator Head replacement A. Laminator Head replacement 1 Please turn the film cartridge lock lever to the clockwise 90 degrees as Figure. Figure 152 Laminator Head replacement 1 B. Laminator Head replacement 2 Please pull out the film cartridge as figure. Figure 153 Laminator Head replacement 2 C. Laminator Head replacement 3 Please detach the laminate head while pressing the laminate head detaching button as Figure.
D. Laminator Head replacement 4 Please pull the detached laminate head out of Laminator while turning the film cartridge lock lever to the counterclockwise 90 degrees as Figure. Figure 155 Laminator Head replacement 4 E. Laminator Head replacement 5 Please disconnect 2 head cables from the detached laminate head as Figure and then connect the laminate head cables to a new laminate head. Figure 156 Laminator Head replacement 5 F.
6. SMART-70 Specifications 6.1 SMART-70 Input Hopper Capacity Card Sensor System Security Dimensions Weight Card Max. 500 cards Feeding Automatic Size ISO CR80 (54mm x 86mm / 2.12” x 3.38”) Thickness 0.38mm (15mil), 1.2mm (47mil) Type PVC, Composite PVC, PET Residual Q’ty Sensor Near Empty & Empty Detection Sensor Cartridge Mount Status Detectable Communication RS-485, RS-232C Power Supply(Adapter) DC 24V, 2A Temp.
6.3 SMART-70 Printer Printing Card Print Speed Print Type Direct Dye-Sublimation Print Area Edge to Edge Resolution 300dpi Card Feeding Automatic Card Size ISO CR80 (54mm x 86mm / 2.12” x 3.38”) Card Thickness 0.38mm (15mil), 1.2mm (47mil) Card Type PVC, Composite PVC, PET Monochrome 3.6 sec./card (1,000 cards/hour) YMCKO YMCKOK Capacity System Security Dimensions Weight 18 sec./card (200 cards/hour), Max. 16 sec./card (225 card/hour) 24 sec./card (150 cards/hour), Max. 22 sec.
6.4 SMART-70 Flipper System Security Dimensions Weight Communication RS-485 Power Supply(Adapter) DC 24V, 2A Temp. / Humidity 15~35℃ / 35~70% Physical Lock Cards Station Itself Kensington Lock Millimeter 110 (W) x 204 (L) x 305 (H) Inch 4.3 (W) x 8.0 (L) x 12 (H) Kg/lbs. Approx. 2.8 kg / 6.2 lbs. Ejection device for faulty card is equipped inside Flipper Error Card Bin (Max. 30 card.) 6.
6.6 SMART-70 Output Hopper Capacity Card Sensor System Security Dimensions Weight Card Max. 500 cards Feeding Automatic Size ISO CR80 (54mm x 86mm / 2.12” x 3.38”) Thickness 0.38mm (15mil), 1.2mm (47mil) Type PVC, Composite PVC, PET Residual Q’ty Sensor Full Space Detection Sensor Cartridge Mount Status Detectable Communication RS-485, RS-232C Power Supply(Adapter) DC 24V, 2A Temp.
