2015.
Copyright Notice Users must respect the copyright laws applicable in their country. This manual must not be photocopied, translated, reproduced or transmitted in whole or in part for any reason and by the means that might be, albeit electronic or mechanical, without the express, written authorization of IDP Corp., LTD. All information contained herein may be subject to modification without prior notice. IDP Corp., Ltd.
Table of Contents 1. Introduction.............................................................................................................................................................................. 9 1.1 Overview ...................................................................................................................................................................................................... 9 1.2 Modules ............................................................................
Table of Figures Figure 1 Combination of SMART-70 .......................................................................................................................................................... 9 Figure 2 Front side of Input Hopper ....................................................................................................................................................... 12 Figure 3 Rear side of Input Hopper ...............................................................................
Figure 35 Card cartridge open ................................................................................................................................................................... 35 Figure 36 Removal of the tape for fixing the weight ..................................................................................................................... 35 Figure 37 Card cartridge’s weight fixing .....................................................................................................
Figure 72 Application installation 3 ......................................................................................................................................................... 49 Figure 73 Application installation 4 ......................................................................................................................................................... 49 Figure 74 Application installation 5 .......................................................................................
Figure 109 Card jam in Input Hopper 3 ................................................................................................................................................ 76 Figure 110 Card jam in Input Hopper 4 ................................................................................................................................................ 76 Figure 111 Card jam in Input Hopper 5 ......................................................................................................
Figure 146 TPH replacement 1 .................................................................................................................................................................. 89 Figure 147 TPH replacement 2 .................................................................................................................................................................. 89 Figure 148 TPH replacement 3 .............................................................................................
1. Introduction 1.1 Overview SMART-70 is a high-performance large capacity ID card printer designed by the unique modular concept that can support various printer configurations to meet different user requirements. 500 cards can continuously be printed, laminated and encoded on various card.
with physical locks to provide high security feature. Clear printing SMART-70 can print clear images on card by using IDP’s FINE Technology that can exquisitely control the heat of print head depending on the picture. High Speed SMART-70 can print 200 cards/hour for color (YMCKO) and 1,000 cards/hour for monochrome. Since each module can independently work, multiple cards can be simultaneously printed, encoded and laminated by the pipeline processing for enhancing issuance speed.
Scratch Free SMART-70 can protect a card surface while the card is in SMART-70 for printing and encoding. 500 cards can be loaded in Input Hopper but the cards can be taken out from Input Hopper without scratch by using the patented load distribution structure of IDP. Also, it is designed that inserted cards don’t get in contact with any other components except the rollers for card feeding in Printer, Laminator and other module.
automatically closed for preventing the loss of cards. In order to prevent the theft of cards, physical locking mechanism can prevent card cartridge from being taken out from Input Hopper. For solving the problem caused by dust, both sides of card are cleaned when the card is supplied. The cleaning device is easily managed by changing the disposable cleaning roller included in new print ribbon package whenever print ribbon is changed.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is used when an external device controls Input Hopper. ④ Power port Please connect the 24V DC power adaptor provided with Input Hopper. ⑤ Power switch Turn On/Off 1 2 3 4 5 Figure 3 Rear side of Input Hopper 1.2.
ISO 7816 1/2/3/4 microprocessor Cards Contactless smart card encoder ISO 14443 A/B Card Mifare, DESFire Card ISO 18092(NFC) Card Felica Card 2 1 ① Control panel LCD 3 The status of Encoding Station is displayed. ② Control panel buttons Buttons are used to check configuration or status. ③ Physical lock Front cover is locked and can’t be detached. ④ Indicator LED 4 The status of Encoding Station is displayed by the color.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ USB device port Please connect to the USB host port of Printer module. ④ Power port Please connect the 24V DC power adaptor provided with Encoding Station. 1 3 4 5 2 ⑤ Power switch 2 Turn On/Off. Figure 5 Rear side of Encoding Station 1.2.3 Printer SMART-70 Printer is the high-end printer which the IDP’s printing technologies are concentrated.
For massive card issuance, metal frame, stainless steel shaft, ball bearing and high quality materials are used to increase the stability and reliability of Printer. In order to prevent scratch on cards, Printer is designed that cards don’t get in contact with any other components except rollers when cards are being fed in Printer. High printing speed and improved printing algorithm can guarantee a more vivid and fine printing quality.
① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is to communicate with external device except SMART-70 modules. ④ Ethernet port This port is for network communication. 1 2 ⑤ USB host port 3 4 5 6 7 8 This port is for connecting to the USB device port of Encoding Station. 2 ⑥ USB device port To communicate with PC, please connect to PC.
The menus of the control panel of Printer are as below table. Menu Submenu >>Combination Description To set module combination. Refer to the chapter 2.1.10 for modules combination setting. >>Operation Mode To set Printer as a Master device. Default is Master. >>Insert Dir To set the direction of Card In. Default is the left. >>Eject Dir To set the direction of Card Out. Default is the right. >>Auto Card In To set the automatic card feeding when the card is >System Config.
>>RMP+ To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its maximum quantity. >>RMP- To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its minimum quantity. >>RMM+ To adjust the force for pulling print ribbon during alignment when the residual quantity of print ribbon is in its maximum quantity.
1.2.4 Flipper SMART-70 Flipper can flip over a card for dual sided printing and laminating. The error card bin in Flipper can collect 30 error cards (encoding failed cards) and the collected cards can be taken out by opening the front cover of Flipper. 1 ① Physical Lock Physical lock is to lock Flipper cover. 2 ② Flipper cover To take out error cards or fix problem, please open Flipper cover by pulling out. ③ Indicator LED The status of Flipper is displayed by the color.
1.2.5 Laminator SMART-70 Laminator is the high performance laminator which cards are can be laminated with high quality without warming-up by using the patented technology of the IDP’s “Instant direct heating mechanism”. One roll of the holographic or clear laminating film can laminate 500 cards. SMART-70 Laminator has following features. LCD and 4 buttons on the control panel are for user conveniences and users can easily check the status of Laminator and adjust configuration.
① Control panel LCD The status of Laminator is displayed. ② Control panel buttons 1 2 Buttons are used to adjust configuration and check status. 3 ③ Physical lock Physical lock is to lock Laminator and film cartridge. 4 ④ Film cartridge lock lever To pull out film cartridge, please turn lever to the right 90 degrees. 5 ⑤ Film cartridge Laminating film for 500 cards is loaded into cartridge. Ribbon cartridge in Printer can’t be used for Laminator.
1.2.6 Output Hopper SMART-70 Output Hopper can stack with 500 cards after printing, laminating and encoding. SMART-70 Output Hopper has the following features. Cards can be conveniently collected by large capacity cartridge which 500 CR80 cards (card thickness 0.8mm) can be loaded. When card cartridge is taken out from Output Hopper, the gate of card cartridge is automatically closed for preventing the loss of cards.
① Kensington lock Kensington lock is usable. ② Serial communication port This port is used when external device needs to control Output Hopper. ③ Power port Please connect the 24V DC power adaptor provided with Output Hopper. ④ Power switch Turn On/Off. ⑤ Communication port To communicate between SMART-70 modules, please connect to an adjacent module. 1 2 3 4 5 Figure 14 Rear side of Output Hopper 1.2.
2. Installation and operation 2.1 Hardware installation 2.1.1 Placement of Modules SMART-70 modules need to be placed on a flat table. Order of placing modules from left to right is Input Hopper, Encoding Station, Printer, Laminator and Output Hopper. When some module is not required, please remove unnecessary modules from above placing order. For example, if Encoding Station and Laminator are not needed, Input Hopper, Printer, Flipper and Output Hopper can be placed.
2.1.2 Module fastening Binding cramp can fasten between SMART-70 modules. Please place the cramp on floor and put a module on the cramp as shown as figure. Figure 17 Module fastening 2.1.3 Module connection Please connect the red communication cables provided with the modules to each module.
2.1.4 Power connection Please connect the 24V DC power adaptors provided with each module to all modules. Printer must be connected to the 24 DC power adaptor provided with Printer. Figure 19 Power connection 2.1.5 Print ribbon and laminating film installation A. Please turn ribbon / film cartridge lock lever to the clockwise 90 degrees.
B. Please pull out ribbon / film cartridge. Figure 21 Pulling out ribbon / film cartridge C. Please mount print ribbon / laminating film by pushing cores into cartridge from the side of cartridge as figure. To properly mount print ribbon or laminating film, please refer to the install guideline on the print ribbon or laminating film box. Ribbon cartridge in Printer is different with film cartridge in Laminator, so the cartridges can’t be shared.
When print ribbon is being mounted, please refer to the mounting instruction on the inside of ribbon cartridge as shown as figure. Figure 23 Print ribbon mounting When laminating film is being mounted, please refer to the mounting instruction on the inside of film cartridge as figure. If vertical laminating position on card is needed to adjust, please use the lever marked by red circle.
D. Please turn the dial on the right side of cartridge to tension print ribbon or laminating film as figure. Figure 25 Print ribbon / laminating film alignment E. Please push ribbon or film cartridge into Printer or Laminator.
F. Please turn ribbon / film cartridge lock lever to the counterclockwise 90 degrees, so the lever is returned to the vertical. Figure 27 Ribbon / film cartridge locking 2.1.6 Disposable cleaning roller installation A. Please detach disposable cleaning roller holder from Input Hopper as figure.
B. Please remove used disposable cleaning roller from holder. Figure 29 Used disposable cleaning roller removal C. Please mount a new disposable cleaning roller.
D. Please peel off the protector of disposable cleaning roller. Figure 31 Removal of new disposable cleaning roller protector E. Please install disposable cleaning roller holder into Input Hopper as figure.
2.1.7 Cards Loading A. Please pull up card cartridge while pressing cartridge release button. Figure 33 Card cartridge release from Input Hopper B. Please adjust the gate of card cartridge depending on card thickness by using control lever.
C. Please push the button on card cartridge down and open cartridge cover as figure. Figure 35 Card cartridge open D. Please remove the tape for fixing the weight in card cartridge as figure.
E. Please pull up the weight and fix it to the top. Figure 37 Card cartridge’s weight fixing F. Please take care not to touch the surface of cards and load the cards into cartridge.
G. Please put down the weight on loaded cards as figure. Figure 39 Putting down the card cartridge’s weight H. Please close card cartridge cover and put card cartridge into Input Hopper until click is heard.
2.1.8 Loading card cartridge into Output Hopper Please put an empty card cartridge into Output Hopper until click is heard. In order to take card cartridge out, please pull up the cartridge while pressing cartridge release button. Figure 41 Loading card cartridge into Output Hopper 2.1.9 Power on Please turn on the power switch on the rear side of all modules.
2.1.10 Module combination setting Since SMART-70 is operated by the combination of multiple modules, the configuration for multiple modules combination must be set during the first installation of the modules. Printer module acts as master who is responsible to communicate with PC and control other modules, and if Printer module is not connected, Laminator module will act as master. The configuration for multiple modules combination can be set in the control panel of Printer module as below.
C. The detected modules combination is shown. Please press the [Select] button indicated by red arrow to save the configuration for detected multiple modules combination. Figure 45 Adjusted modules combination D. The saved multiple modules combination is shown. Figure 46 Saved module combination E. Please wait a while until system is ready.
2.1.11 System status check Please check that indicator LEDs on all modules are blue and the status of Printer and Laminator is ready. Figure 48 System status checking 2.1.12 Sample card printing A. Please press the “Menu” button indicated by red arrow on Printer.
B. On “System Config” menu, please press the [→] button indicated by red arrow. Figure 50 Printer menu (System Config) C. On “Network Config” menu, please press the [→] button indicated by red arrow. Figure 51 Printer menu (Network Config) D. On “Printer Config” menu, please press the [→] button indicated by red arrow.
E. On “Operation” menu, please press the [Select] button indicated by red arrow. Figure 53 Printer menu (Operation) F. On “Print Sample” menu, please press the [Select] button indicated by red arrow. Figure 54 Printer menu (Print Sample) G. Please wait a while until sample card is printed as figure.
2.2 Software installation (Windows Vista/7/8) 2.2.1 Start-up window Please insert the installation CD provided with Printer and choose the language and click “Driver Install” button. *) When you want to install printer driver for USB, please turn off Printer before installation. When you want to install printer driver for network, please turn on Printer. Figure 56 Printer driver installation 1 2.2.2 User Account Control When “User Account Control” window is opened, please click “Yes”.
2.2.4 Driver Installation STEP 2-1 When “Next” is clicked, printer driver installation is prepared. Figure 59 Printer driver installation 4 2.2.5 Driver Installation STEP 2-2 Please click “Install this driver software anyway” when Windows Security window comes up, Figure 60 Printer driver installation 5 2.2.6 Driver Installation STEP 3-1 Please click “Next” when your Printer is connected via USB.
2.2.7 Driver Installation STEP 3-2 Please select a proper Printer on the list and click “OK”. (If Printer is not on the list of the network printer select window, Printer is not connected to network. So, please check the status of network connection.) Figure 62 Printer driver installation 7 2.2.8 USB port connection Please connect USB cable to Printer. (If your Printer is connected to network, please check the status of network connection.) Figure 63 Printer driver installation 8 2.2.
2.2.10 Driver installation completion Printer driver installation is completed after turning on Printer. When driver installation is completed, please click “Close”. Figure 65 Printer driver installation 10 2.2.11 Driver installation check 1 Please open “Devices and Printers” window and check that “IDP SMART-70 Card Printer” is created properly. Figure 66 Printer driver installation 11 2.2.12 Driver installation check 2 Please right click on “IDP SMART-70 Card Printer” and select “Printer Properties”.
2.2.13 Driver installation check 3 Please select the “General” tab on “IDP SMART70 Card Printer” properties and click “Print Test Page”. Figure 68 Printer driver installation 13 2.2.14 Driver installation check 4 When test page is being printed, the widow for checking printing status comes up. After checking printed test card, if the test card is properly printed, please click “Close”. Figure 69 Printer driver installation 14 2.2.
