i-PORT M350 Installation and Hardware Manual
Installation and Hardware Manual Proprietary Notice This document contains confidential information proprietary to IDENTEC SOLUTIONS and may not be used or disclosed to other parties in whole or in part without prior written authorization from IDENTEC SOLUTIONS.
i-PORT M350 Printed in Germany Radio Frequency Compliance Statement IDENTEC SOLUTIONS is the responsible party for the compliance of the following devices: MODEL: FCC ID: CANADA: EUROPE: i-PORT M350 OO4-ILR-IPORTM350 IC: 3538A-IPM350 The user(s) of these products are cautioned to only use accessories and peripherals approved, in advance, by IDENTEC SOLUTIONS.
Installation and Hardware Manual USA Notification This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
i-PORT M350 This product contains components that are sensitive to electrostatic discharges. Please observe the special instructions for their protection. Incorrect handling can damage the unit and cause the invalidation of the warranty. Minimum safety precautions against electrostatic discharge: • Establish earth contact before you touch the unit. For example, touch the earthing screw on the unit. Even better: Use an antistatic ribbon and earth yourself permanently for the time you handle the unit.
Installation and Hardware Manual Contents 1 SAFETY INSTRUCTIONS ...............................................................................................8 2 PREFACE .....................................................................................................................10 2.1 2.2 2.3 2.4 2.5 2.6 3 PREPARATIONS .......................................................................................................... 10 SCOPE OF THIS DOCUMENT ...........................................
i-PORT M350 7 MAINTENANCE ...........................................................................................................28 7.1 7.2 7.3 7.4 7.5 7.5.1 7.5.2 7.5.3 7.6 8 GENERAL ................................................................................................................. 28 PRECAUTIONARY MAINTENANCE...................................................................................... 28 EXCHANGING AN I-PORT WITHIN THE I-BUS DAISY CHAIN ......................................
Installation and Hardware Manual 1 Safety Instructions The system described in this manual is for exclusive operation by trained employees. Only qualified personnel that know the potential dangers involved should perform the installation, settings, maintenance and repair of the units used. Operational Safety The correct and safe use of these systems assumes that operating and service personnel follow the safety measures described in the manual alongside the generally acceptable safety procedures.
i-PORT M350 Fuses Only experts who are aware of the dangers involved may replace the fuses. It must be ensured that only fuses of the required current rating and the correct type are used for replacement. The use of repaired fuses and/or short-circuiting the fuse holders is prohibited. Spare Parts We recommend that only personnel, original products, spare and replacement parts authorized by IDENTEC SOLUTIONS be used for installation, service and repair.
Installation and Hardware Manual 2 2.1 Preface Preparations This installation manual must be read carefully prior to starting the installation. The described installation works assume that installation materials like cable, antenna and data tag holder etc are available 2.2 Scope of This Document This document is the hardware description of the i-PORT M350 to operate i-Q, especially i-Q350 reefer tags. This document is intended only for mechanical and electrical installation of this central units. 2.
i-PORT M350 3 3.1 Introduction Fundamentals IDENTEC SOLUTIONS’ ILR® (Intelligent Long Range®) technology is the next generation of long range RFID (Radio Frequency IDentification). The objective is wireless and automated data collection over large distances. HOW RFID WORKS Data is transmitted via high frequency radio waves between a tag and an interrogator. Information stored on the tag can be read and processed.
Installation and Hardware Manual 3.2 Component Overview i-CAL Software i-HUB ILR Gateway i-PORT M350 ILR Reader Module i-Q350 ILR Transponder ILR System Components • Tags from the i-Q350 series monitor, record and transmit stored data over large distances. The high data transmission rate ensures optimal communication. • Data can be written to or read from the tags by means of the fixed interrogator (i-PORT) and then transmitted via LAN (or WLAN, PPP, etc.) to a host computer network.
i-PORT M350 3.3 3.3.1 System Components—Data Tags i-Q350 Tags This active tag is particularly suited for: • Identification • Tracking and Tracing • Localization • Temperature Monitoring Using ILR technology, distances of up to 500 meters can be achieved with this tag. Used in combination with the i-PORT, several hundred tags can be interrogated nearly simultaneously, thanks to a sophisticated anti-collision algorithm. i-Q350 tags are available in a variety of configurations, i.e.
Installation and Hardware Manual 3.3.3 Polarization of Tags Vertically Polarized Horizontally Polarized Polarization is dependent on orientation and is rotation symmetrical.
i-PORT M350 3.4 System Components—Readers 3.4.1 i-HUB Readers from the i-HUB series are part of the newest generation of IDENTEC SOLUTIONS™ Intelligent Long Range® (ILR®) RFID readers. The i-HUB collects, filters and edits data from transponders and sends them to a Host System via GPRS or Ethernet.
Installation and Hardware Manual 3.4.2 i-PORT M350 The i-PORT M350 is a reader for the i-Q350 series of ILR® Response Tags. Built into a compact metal housing, the i-PORT M350 reads data from and writes data to the i-Q350 tags at distances of up to 500 meters (1500 feet). Connection to the host system is established via a RS422 interface, resulting in the capability to connect up to 8 readers in a Daisy Chain using commercially available CAT 5 cables and connectors.
i-PORT M350 3.5 System Components—Antennas IDENTEC SOLUTIONS’ antennas are distinguished by their compact design. A variety of antennas can be used, depending on application. The antennas are differentiated by characteristics such as polarization, apex angle, and gain. Optimal fit to the read zone is achieved by the right choice of antenna (characteristics) and receive sensitivity. As the antennas are passive system elements, no tuning is required, which facilitates installation and maintenance. 3.5.
Installation and Hardware Manual 3.5.2 Linear Polarized Antennas Because of the smaller apex angle (60º), this antenna is more suited to selective data collection and restriction of read zones. Depending on the direction of mounting, the antenna’s field is either vertically or horizontally polarized, requiring the tag to have the same orientation. Because of the greater gain, longer read ranges can be achieved with this antenna compared to the elliptical polarized type above.
i-PORT M350 3.5.
Installation and Hardware Manual 4 4.1 Installation Mechanical Installation DIN Rail Clamp Mounting Kit Mounting Kit with DIN Rail Clamp The mounting kit is to be clipped on the back of the i-PORT M350, there is 5 mm space left for the screws between the mounting kit and the reader. It is intended to always use the mounting kit. If mounting on a DIN rail is desired, the additional clamp is mounted on the back side of the mounting kit.
i-PORT M350 Dimensions of mounting kit Dimensions without end cap (cable inlet protection), but without mounting kit Page 21 of 30
Installation and Hardware Manual Dimensions with end cap (cable inlet protection), but without mounting kit Page 22 of 30
i-PORT M350 4.2 4.2.1 Electrical Installation Safety Instructions The power supply circuit must comply with the requirements of the SELV circuits (see EN 60950). The signal circuits must comply with the requirements of the SELV circuits (see EN 60950). Use a ferrite rod for all cables and place it close to the units. A screened cable must be used for the power supply. Only then is the required EMC achieved.
Installation and Hardware Manual 4.2.3 Power Supply The i-PORT M350 are powered by the i-BUS. Total Power Consumption—i-HUB with i-PORT M types 1 × i-HUB, app. 10 W 8 × i-PORTs (MB or MQ or M350 types), app. 0.5 W each power supply for sensors supplied from +24V AUX This gives a maximum sum of 14 W of power consumption for the i-HUB. Add the power consumption of sensors supplied to that. 4.2.4 Maximum Overall Cable Runs of i-BUS This tables is valid for Cat5 cabling with gauge diameters of AWG24.
i-PORT M350 4.2.5 The i-BUS Connector Please note • The i-BUS uses RS422 levels on its RX and TX Pins, although Ethernet jack/plugs mechanically fit, the device is not Ethernet compatible. • Industry standard cat 5 straight patch cables can be used to daisy chain the devices To Master To Slave RJ 45 connector to the Host computer or the Slave port of the previous i-PORT MB in the Daisy Chain. RJ 45 connector to the Master port of the next i-PORT MB in the Daisy Chain.
Installation and Hardware Manual 5 5.1 Initial Operation Configuration The i-PORT M350 is not configured directly. It is managed via the master unit on the i-BUS, the iHUB. 5.2 Important settings—transmit power Depending on the antenna type these are the maximum transmit power settings: • Rod antenna: -3 dBm • A-9185: -8 dBm • W-900R: -12 dBm 5.3 Checking the Installation After completing the installation the operation must be systematically checked.
i-PORT M350 6 6.1 Troubleshooting General This chapter covers how faults can be recognized and rectified. There are potentially four main problem sources: • The user control system, including task requirements, communication cables, peripheral units with possible object recognition switches. • The ILR system including peripheral units and their cables, also potential object recognition switches.
Installation and Hardware Manual 7 7.1 Maintenance General In principle, the ILR system is maintenance-free. When correctly installed it operates for many years without any problems. 7.2 Precautionary Maintenance Regular checking of all ports and cables belonging to the system is recommended. Unstable connections could lead to damage and malfunctions of the system and therefore should be repaired as soon as possible.
i-PORT M350 7.5 7.5.1 Spare Parts Recommended spare parts stock In order to keep the down time of the system during malfunctions as short as possible it is recommended to have certain spare parts in stock. At least one central unit, one antenna and one antenna cable should be available. With larger systems with more than approx. 15 i-PORTs the doubling of the recommended stock quantity should be considered. Furthermore, it is recommended to have several spare tags in stock, corresponding to approx. 0.
Installation and Hardware Manual 8 Technical Specifications Compatibility Performance Write range Read range Read rate identification Read rate 128 bit data Simultaneous identification Communication Frequency Certification Data rate up/download Number of antennas Antenna connection Transmit power Transmission safeguard Sensitivity CPU Data memory Interfaces Host interface Status display Electrical Power source Input power Standards / Security Environmental Operating temperature Storage temperature Humidi
