BRUSHCUTTER Model HYBC5200 User Manual Licensed by Hyundai Corporation, Korea
Page 2 Rev 3 - September 2016
CONTENTS 1. SAFETY 4-8 2. QUICK START 9 - 21 3. STARTING PROCEDURE 22 - 24 4. STOPPING PROCEDURE 24 5. USING THE MACHINE 25 - 26 6. MAINTENANCE 27 - 30 7. TROUBLESHOOTING 31 8. SPECIFICATION 32 9. PART LOCATIONS 33 - 34 10. DECLARATIONS OF CONFORMITY 35 11. RECYCLING & PRODUCT DISPOSAL 36 12. CONTACT DETAILS 36 13. MANUAL UPDATES 36 14.
1. SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. 1.1.2. Please note the following safety points. 1.1.2.1. The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine. 1.1.2.1.
make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon monoxide present – instead call the emergency services. 1.2.3.2. Contact a doctor immediately or go to hospital - let them know that you suspect carbon monoxide poisoning. 1.2.4 DO NOT use in an enclosed area or a moving vehicle. 1.3. General fuel safety (where applicable). 1.4.5. ALWAYS carry fuel in the correct and clearly marked container. ALL FUELS ARE FLAMMABLE 1.3.1.
and circulatory tissue death. 1.6.2.1. Remove all clothing contaminated with electrolyte. If you cannot remove then saturate in water. 1.7.2. Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases that affect blood vessels and blood circulation as well as large and longlasting impact of shocks are considered factors in the formation of white finger. Note the following to reduce the risk the white finger and carpal tunnel syndrome: 1.6.2.2.
• • Warning against flying objects wear helmet, goggles and ear protection. • 1.10.3. During and after use the engine and exhaust will be very HOT you must keep all your all parts of your body and clothing including all combustible materials clear of the engine and exhaust. 1.10.4. DO NOT use the machine during or after rain, snow or sleet. The floor will become slippery. DO NOT use the machine on a slope or uneven ground or if there is the chance of slipping or losing the stability.
1.10.12. DO NOT wear rings and jewelry or loose, dangling clothing that could get caught in the machine. DO NOT wear footwear with unprotected toes and DO NOT work barefoot or without leg protection. In certain situations, you have to wear head protection. 1.10.10. NEVER use the machine with a saw blade attachment it is STRICTLY FORBIDDEN. 1.10.11. DO not use the brush cutter for trimming trees.
2. QUICK START You can also check out our online video at www.youtube.com/hyundaipowerequip.co.uk 2.1. This guide is meant to serve as a quick reference for operating your Hyundai brush cutter it is for convenience and the user should read the safety section first. OUTDOOR USE ONLY. This brush-cutter produces carbon monoxide - a poisonous, colourless & odourless gas that can cause death or serious injury. Petrol is highly flammable, always handle with extreme care and in a well ventilated area.
Slide the trigger assembly over the handle bar, locate the hole and refit the screw and bolt through the trigger assembly. N.B. Note orientation of trigger assembly power switch should be towards user.
Undo the 4 Allen bolts and remove the cover, place handle bar into cradle and align hole in shaft and refit the four Allen bolts once positioned to suit user tighten the bolts.
2.5. Trimmer blade assembly. Before fitting the trimmer guard to the machine you must first fit the trimmer guard cord cutter. Take the cutter blade and 3 self-tapping screws from the Blue tool bag. Align the cutter blade as shown and fix into place. N.B. Keep the protective sleeve in place until blade is fully secured and ready for use. 2.6. Trimmer guard assembly. The trimmer guard needs to be fixed onto the lower shaft before it is mounted onto the machine.
Place the semi assembled trimmer guard and slide it over the shaft as shown below. You will need to rubber bung of the end of the lower shaft – retain the bung for future use as it helps to keep the drive shaft clear and free of debris. Once the guard clamp has been located into the hole of the shaft tighten the two fixing bolts.
2.7. Grass trimmer assembly. To fit the trimmer head you need to undo the retaining nut (clockwise direction), then remove the retention cup and the clamp plate (Keep these safe they are not used with the trimmer head). Using one of the supplied 4mm Allen keys lock the shaft, then screw on the trimmer head in anti-clockwise direction make sure head is fully tightened. Remove the Allen key before use. To remove head reverse the process.
2.8. Cutter head assembly. (Machine is supplied with a 3 and 8 toothed blade). 2.8.1. You should wear safety gloves when handling the blades. To fit the cutter blade you will need to remove the trimmer head. Once the trimmer head is removed select either the 3 or 8 toothed blade. Remove the plastic blade protective guard (retain for future use) and mount onto the shaft. Fit drive spacer as below. Fit blade. Make sure blade is correctly slotted onto shaft.
Fit clamp spacer. Fit cup spacer and securing nut. Lock the shaft as in section 2.7 and fully tighten. N.B. if machine vibrates excessively in use then STOP machine and make sure that the blades is correctly fitted – If in doubt contact Hyundai aftersales department.
To fully tighten use the supplied spark plug box spanner. N.B. To tighten you need to turn box spanner in an anti-clockwise direction. 2.9. Attaching cutting assembly to drive shaft. To attach the cutter assembly remove the protection bung (retain for future use) – undo the locking hand wheel, press the locking trigger and insert the cutter assembly into the drive assembly until it locates with the shaft.
2.10. Head shield/Ear defender assembly. Rotate to align the tags on the helmet to match the holes on the top of the visor. Place the visor over the tags, then rotate the tags 180° to secure into place. Place the ear defenders over the outside of the headband on the helmet and place into the clips. 2.11. Mixing 2 stroke oil. Fill the mixing bottle with fresh unleaded petrol to the fuel marker line use a 40:1 ratio. Then top up with 2 stroke oil to 40:1 ratio line shake until fuel/oil has mixed.
2.12. Adding fuel. Unscrew the fuel tank cap and carefully add a 2-stroke fuel/oil mixture as in section 2.10. DO NOT overfill and allow a 25 mm gap at the top of the tank. Once full replace and correctly tighten the fuel cap. Fuel tank capacity is 1200ml. DO NOT use straight unleaded petrol. 2.13. Fitting replacing spool line. Squeeze the bump head unit either side on the grooves and pull to remove the top of the head. Remove the spool, spring and washer from the spindle.
With the bump feed facing outwards from your left hand, take the looped end and place it around the holder in the middle of the spool as shown below. You will need approximately 3 metres of 2.5 mm of nylon cord the bump head unit either side on the grooves and pull to remove the top of the head. Remove the spool, spring and washer from the spindle.
Wrap the nylon cord around the spool in an anti-clockwise direction until you have approximately - 150 mm (6”). Then insert spool back into the spindle. Feed the line through the two notches in the spindle and reinsert the washer and spring into the spool. Once complete re-attach the spindle to the cutting head.
3. STARTING PROCEDURE Fill with fuel/oil mixture, make sure the fuel cap is secure – see section 2.11. - Set the power switch on the handle to the ON position. Pump the primer bulb about 8 to 10 times until fuel shows in the bulb.
For COLD start move choke lever UP to start position. N.B. For a WARM/HOT start you will probably not need to do this. Place one hand on the machine, and using the other hand pull the recoil until you feel a resistance, then pull briskly. Repeat until machine starts. When the engine starts move the choke to the OFF position. DO NOT let go of the recoil handle instead allow the recoil cord to return gently.
Before starting work allow the engine to warm up. Once the engine has warmed up (2/3 minutes) you can apply the throttle. Press both the throttle lock and throttle lever together. To adjust the amount of throttle partiality release the throttle lever only. The throttle trigger can be locked into place by pressing the trigger lock button. To release the trigger lock press and release the throttle trigger. 4. STOPPING PROCEDURE 4.1.
5. b. USING THE MACHINE Connect quick release buckle. During use the engine and exhaust gets very HOT. You must keep all parts of the body and clothing clear. DO NOT leave a HOT machine near combustible materials. 5.1. Before starting work. 5.1.1. 5.1.1. YOU MUST check the work area for obstacles such as stones, metal rods or other objects. If these cannot be removed, mark these positions, so you can avoid contact with the trimmer head and objects.
f. The shoulder strap is fitted with a quick release device (see image) fitted. You can remove the shoulder strap quickly by pulling the quick release device. 5.4. Trimming techniques. If you are not familiar with the trimming, practice with the machine with the machine stopped. 5.4.1. Always trim or cut with the engine running at high speed. 5.4.2. Do not run the machine slowly except for when warming up before use or cooling down after use. 5.4.3.
6. MAINTENANCE Always stop the engine and unplug the spark plug before doing any repairs or maintenance. Never touch the rotating nylon cord or blade. Check and maintain fuel level regularly, and maintain the fuel/oil mix to the correct ratio. Frequently check the brush cutter and make sure that all grass deposits are removed from the trimmer head and/or blade Check the blade, in order to obtain a good cut, the blade should always be sharp and well balanced.
6.1. Air filter. Never let the engine run without the air filter. A dirty air filter element affects the engine performance, increases fuel consumption and makes it difficult to start. If you notice a loss of engine power. 6.1.1. Remove the air filter cover by undoing the Allen bolt using the supplied Allen key. 6.1.2. Carefully remove the outer cover, then remove the inner cover. 6.1.3. Once the inner cover has been removed you can remove the foam air filter element. If it is damaged replace it.
6.2. Spark plug. The spark plug MUST be fully tightened otherwise the engine will overheat causing damage. Always complete the following steps after the engine has been turned off and allowed to cool down. 6.2.1. To make sure the engine runs correctly a spark plug gap of 0.6 -0.7 mm must be maintained and the spark plug must be free of carbon deposits. 6.2.1. To remove the spark undo the cover then pull back the protective cover.
6.3. Trimmer blade sharpening When sharpening the blade you MUST wear safety gloves. 6.3.1. Remove the cutting blade from the shield. Remove the blade by undoing the 3 selftapping screws (put in a safe place). Place the blade firmly into a vice. 6.3.2. Sharpen blade using a suitable flat file. You MUST maintain the blades original cutting angle. 6.3.3. Reverse process to refit blade. Cord cutter blade 6.4. 3 x self-tapping Fixing screws Cord cutter blade Storage. about five minutes. 6.4.6.
7. TROUBLESHOOTING MOTOR DOES NOT COME UPTO SPEED Possible causes; 1. Choke is in "cold start" position, exhaust system does not clog air supply, worn Movable elements, spark weak, valve clearance to big, sooty cylinder head. 7.1. If troubleshooting does not solve the problem, contact your dealer or the manufacturer directly. Use only original parts approved by the manufacturer, otherwise a hazard risk arises. Possible corrective actions; 1.
8. SPECIFICATION ENGINE MODEL HYBC5200 Single cylinder, 2 stroke air cooled 52 1200 113 2.2 Recoil Fresh unleaded petrol – Semi-synthetic 2 stroke/40:1 Engine type Engine size – cc Fuel tank capacity – ml Noise level – dB (A) Power – kw Start method MACHINE Fuel type/ratio Drive type Bevel gear grease type/qty ml Head line length/diameter mm Cutting diameter mm Cutter blade mm/no teeth Gross weight – kg Dry weight – kg Fully assembled dimensions L x W x H - mm High temperature gear grease/25 3000/2.
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11.7. We are a Member of the VALPAK National Compliance scheme and our registration number is RM08660. 11.8. For further information about disposal please contact your Local Authority. 11.9. You can also get more advice and guidance about recycling at the following website http://www.recycle-more.co.uk 11.10. Should you pass this product onto another user either sold or loaned you MUST pass on this user manual. This will make sure that all other users can use and maintain the machine safely. 11.
14. WARRANTY 14.1. For specific warranty and warranty exclusions details for your product please visit our Customer services section on our website at www.hyundaipowerequipment.co.uk If you require a hard copy of Warranty details please contact aftersales on aftersales@genpower.co.
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GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.
