OPERATING INSTRUCTIONS HST-MV3 charging station HST-MV3-02 HST-MV3-04 HST-MV3-04W Publication date: February 2018 PC software 2.0.2.25 and higher Firmware: V-1.0.1.
PAGE 6 PAGE Table of Contents 9 PAGE 15 PAGE 23 PAGE 24 -2- 1 GENERAL INFORMATION 1.1 1.2 1.3 1.4 1.5 1.6 Importance of the operating instructions Proper Intended Use Improper use FCC compliance Guarantee and liability Copyright 6 6 7 7 7 8 2 BASIC SAFETY INSTRUCTIONS 2.1 2.2 2.2.1 2.2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.5 2.6 2.7 2.
6 DRAWINGS 30 7 SPARE PARTS LIST 31 8 CE CONFORMITY DECLARATION PAGE PAGE PAGE 29 6.1 6.2 6.3 4-bay charger station row form (HST-MV3-04) 4-bay charger station cube form (HST-MV3-04W) 2-bay charger station (HST-MV3-02) 29 29 30 NOTICE This warning symbol indicates additional information that will make your work easier. WARNING General warning to prevent operating errors and failures. DANGER This indicates a direct hazard for the worker or the charging station.
Disposal Power tools, batteries, accessories and packaging must be disposed of at an environmentally-compatible recycling facility. Power tools and batteries do not go into the household trash. Only for EU countries: Directive 2002/96/EG: Defective power tools must be collected separately and disposed of at an environmentallycompatible recycling facility. Directive 2006/66/EG: Defective or drained batteries must be collected separately and disposed of at an environmentally-compatible recycling facility.
1. 2. 3. 4. 5. Casing Status LED charger compartment Battery adapter Wake-up button LED signal description 1 2 3 5 4 Versions HST-MV3-04 4-bay charger station row form HST-MV3-02 2-bay charger station HST-MV3-04W 4-bay charger station cube form Battery charger station excl.
1 GENERAL INFORMATION 1.1 IMPORTANCE OF THE OPERATING INSTRUCTIONS This information was written with the intention of being read, understood and complied with in all points by persons responsible for the operation of the MV-3 charging station (hereinafter referred to as the charging station). Prior to commissioning, please read the operating instructions and comply with the safety instructions.
1.3 IMPROPER USE We are not liable for damages and operational errors that result from non-compliance with these operating instructions or improper use. 1.4 FCC COMPLIANCE Changes or modifications not expressly approved by HS-Technik could void the user‘s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
1.6 COPYRIGHT These operating instructions are only for the operator and its personnel. They contain the regulations and instructions, which may neither be completely nor partially • reproduced • edited or • otherwise published. The copyrights to these operating instructions remain with HS-Technik GmbH. Manufacturer address: Im Martelacker 12 D-79588 Efringen-Kirchen Telephone: 0 76 28 - 91 11-0 Fax: 0 76 28 - 91 11-90 e-mail: info@hs-technik.com Internet: www.hs-technik.
2 BASIC SAFETY INSTRUCTIONS 2.1 NOTICES IN THE OPERATING INSTRUCTIONS • The basic requirement for safe and proper use and fault-free operation is knowledge of the basic safety instructions and safety regulations. • In addition, the rules and regulations for the place of use must be followed. 2.
WARNING The charging station was built in accordance with the state of the art in technology and the approved safety regulations. Still, when using it, risks to life and limb of the user or third parties or other material assets may arise. WARNING Only use the charging station • for the proper intended use • in working order with regards to safety 2.4 DANGER FROM ELECTRICAL ENERGY DANGER Only allow a qualified electrician to perform work on this charging station.
2.4.1 WORKPLACE SAFETY a) Keep your workspace clean and well lit. Disorder or poorly lit workspaces can lead to accidents. Do not use the charging station in an explosive environment, b) in which flammable liquids, gases or dusts are located. c) Take environmental influences into account. Never subject charging stations to rain. Do not use charging stations in moist or wet environments. 2.4.2 ELECTRICAL SAFETY Avoid physical contact with grounded surfaces such as pipes, a) radiators, etc.
2.4.3 SERVICE NOTICE Only allow your charging station to be repaired by a qualified technician using only original replacement parts, available from HS-Technik GmbH. This ensures that the safety of your device is maintained. 2.5 LITHIUM-ION BATTERY NOTICE Please make sure to follow the following instructions for using lithium-ion batteries! a) Only charge the batteries in suitable chargers If the battery is not used in a suitable charger, it may be permanently damaged.
g) Keep the unused battery away from paper clips, coins, keys, nails, screws or other small metal objects which might bridge the contacts. Do not open the battery and do not short-circuit it. A short-circuit between the battery contacts can lead to burns, fire or explosions. Under extreme use or temperature conditions, batteries can leak. h) Avoid contact with the skin or eyes if the battery leaks. The battery fluid is acidic and can cause chemical burns on tissue.
NOTICE Lithium-ion batteries have nearly no self-discharge and do not have a memory effect. If properly used, they will reliably supply your tool with power for several years (approx. 800 - 1,200 charge cycles). In general the following applies: Avoid deep discharging or overcharging the lithium-ion battery under any circumstances. It will be permanently damaged from this. 2.6 CLEANING Use and dispose of used materials and substances properly, in particular cleaning agents and solvents. 2.
3 COMMISSIONING 3.
3.2 ADDITIONAL INFORMATION If the operation voltage is connected and the charging station is switched on, a self test will automatically start. After switching on the charger, all of the LEDs will light up and then a signal will sound. When all of the LEDs go off, the charging station is ready to use. Now batteries can be inserted for charging. NOTICE HS-Technik offers updates for the charging station for download in the course of further development.
3.2.1 CHARGING PROCESS Via an initialization routine, the voltage, temperature, short circuits and reverse polarity of the inserted battery are checked. Prior to starting the charging process, the temperature contacts (NTC contact, etc.) are checked. If the temperature contacts are OK, the battery will be charged. If the battery is too hot, it can stay in the charging station, and when it has cooled down, it will automatically charge.
ull 3.2.2 EXPLANATION OF THE LED SIGNALS / FUNCTIONS When the charging station is not in use, it switches to sleep mode. In OFF order to be able to charge a battery, the station must be activated by ON pressing the "wake up" button. This is located on the lower left of the front side. If the button is lit green, the charging station is switched on and batteries can be charged. If the button is pressed for longer than 10 seconds, the charging station switches to sleep mode.
3.2.3 SLEEP FUNCTION The sleep function defines the time after which the charging station or the boards switches to sleep mode when it is not charging batteries. The time can be set freely up to 18:12:15 hours via the software. The charging station can be woken up from sleep mode by pressing the wake up button on the front or by pulling on a battery. Each board goes into sleep mode seperately after the set time if it is not in use. If the last board goes in sleep mode the power supply will shut off.
Higher capacity at lower currents. The charging boxes are completely short-circuit-proof and protected against reverse polarity so the batteries will not be destroyed. If the polarity is reversed or there is a shirtcircuit, the charging box is disconnected from the power supply and a signal will sound, accompanied by a red blinking LED. (The highest level of safety is thus ensured.) The fans are controlled based on need and cool the batteries quickly, even under extreme stress.
3.
3.
4 TECHNICAL DATA Model HST-MV3-xx Input 85 - 260 V AC, 47 - 63 Hz Output 56 V / max. 624 VA Level of efficiency > 89 % Power supply ventilator <‗ 45°C / 113°F (OFF) ‗> 50°C / 122°F (ON) Weight HST-MV3-02 without battery adapter approx. 4,9 kg HST-MV3-02 with battery adapter approx. 5,7 kg HST-MV3-04 row form without battery adapter approx. 8,2 kg HST-MV3-04 row form with battery adapter approx. 8,8 kg HST-MV3-04 cube form without battery adapter approx.
5 BATTERY ADAPTER ORDER-NO.
M-MV3-PR M-MV3-BH M-MV3-BO-LI M-MV3-BO-10 M-MV3-BO-NI M-MV3-FEIN M-MV3-CPN M-MV3-CPT M-MV3-UNI no picture no picture M-MV3-GE M-MV3-MA-10 M-MV3-PA-LI - 25 -
no picture M-MV3-MA-72 M-MV3-PA-36 M-MV3-AC no picture - 26 - M-MV3-AC30 M-MV3-IR M-MV3-M10 M-MV3-PA-72 M-MV3-REX M-MV3-SCS
5.1 CHANGING THE BATTERY ADAPTER In order to mount another battery adapter, proceed as follows: The charging station must be switched off and the power supply must be disconnected prior to changing the adapter. Then, the battery which needs to be changed must be loosened, so that the circuit board of the battery adapter is accessible. There are 4 different designs / basic forms of battery adapters. After loosening the mountings, all 4 designs are removed in the same manner.
Design 1 Rotate the two flathead screws approx. half a turn. loosen (CW) mount (CCW) Design 2 Loosen the torx screw in the middle by approx. a quarter of a turn to the left. Do not loosen the screws to far, because the nut can be loosen then too. Design 3 Loosen the two torx screws on the bottom of the adapter by approx. 8 - 10 turns to the left. Design 4 Loosen the flathead screw in the middle of the bottom of the battery adapter.
6 DRAWINGS 6.1 4-BAY CHARGER STATION ROW FORM (HST-MV3-04) 260 182 170 539 6.
6.3 2-BAY CHARGER STATION (HST-MV3-02) 182 260 170 289 Dimensions in mm (without battery adapter) 7 SPARE PARTS LIST You can request a replacement parts list from info@hs-technik.com or via telephone +49 (0)7628 / 91 11 0.
8 CE CONFORMITY DECLARATION We herewith declare that the devices specified below comply with the relevant EC guidelines with regards to design and construction type. If the devices are modified without our authorization, this declaration will be null and void. The devices specified below comply with the valid EGB / EMV standards applicable at the time of publication.
The technical data in these printed material provide support, but are not guaranteed! Constructional changes reserved. Our construction recommendations are non-binding! Die technischen Daten in dieser Drucksache geben einen Anhalt, sind aber ohne Gewähr! Konstruktionsänderungen vorbehalten. Unsere Konstruktionsvorschläge sind unverbindlich! Im Martelacker 12 D-79588 Efringen-Kirchen Phone: +49 (0) 76 28 - 91 11-0 Fax: +49 (0) 76 28 - 91 11-90 E-Mail: info@hs-technik.com Internet: www.hs-technik.
