Mounting Instructions English T10F
Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64239 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com Mat.: 7-2001.1510 DVS: A0608-14.0 HBM: public 02.2015 E Hottinger Baldwin Messtechnik GmbH. Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability.
English 1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 2.1 2.2 Markings used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The markings used in this document . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 12 3 Torque flange versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 7.5 Option 2, code SF1/SU2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 46 8 8.1 8.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration option 2, code KF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration option 2, code SF1/SU2 . . . . . . . . . . . . . . . . . . . . . . . . .
13 Order numbers, accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 14 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 15 15.1 15.1.1 15.1.2 15.1.3 15.2 15.3 Supplementary technical information . . . . . . . . . . . . . . . . . . . . . . Output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output MD torque (connector 1) . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions 1 Safety instructions FCC Compliance & Advisory Statement Important Any changes or modification not expressly approved by the party responsible for compliance could void the user's authority to operate the device. Where specified addi tional components or accessories elsewhere defined to be used with the installation of the product, they must be used in order to ensure compliance with FCC regulations. This device complies with Part 15 of the FCC Rules.
Safety instructions Fig. 1.1 Location of the label on the stator of the device The preferred position of the FCC label is on the type plate. If this is not possible for reasons of space, the label can be found on the rear of the stator housing. Model: 2ADAT-T10S2TOS6 FCC ID: 2ADAT-T10S2TOS6 IC: 12438AT10S2TOS6 This device complies with part 15 of the FCC Rules.
Safety instructions Cet appareil est conforme aux normes d'exemption de licence RSS d'Industry Canada. Son fonctionnement est soumis aux deux conditions suivantes : (1) cet appareil ne doit pas causer d'interférence et (2) cet appareil doit accepter toute interférence, notamment les interférences qui peuvent affecter son fonctionnement. Important Usage/Installation in the USA and Canada requires an EMI suppressor. Please refer to chapter 7.1.1, page 38.
Safety instructions Everyone involved with mounting, starting up, maintaining, or repairing the transducer must have read and understood the Operating Manual and in particular the technical safety instructions. Residual dangers The scope of supply and performance of the transducer covers only a small area of torque measurement technology.
Safety instructions Accident prevention According to the prevailing accident prevention regulations, once the torque flange has been mounted, a covering agent or cladding has to be fitted as follows: S The cover or cladding must not be free to rotate. S The cover or cladding should avoid squeezing or shearing and provide protection against parts that might come loose. S Covers and cladding must be positioned at a suitable distance or be arranged so that there is no access to any moving parts within.
Markings used 2 Markings used 2.1 The markings used in this document Important instructions for your safety are specifically identified. It is essential to follow these instructions in order to prevent accidents and damage to property. Symbol Significance WARNING CAUTION Notice Important Tip Information Emphasis See…. T10F This marking warns of a potentially dangerous situation in which failure to comply with safety requirements can result in death or serious physical injury.
Markings used 2.2 Symbols on the product CE mark The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the rele vant EC directives (the declaration of conformity is avail able at http://www.hbm.com/HBMdoc). Model: 2ADAT-T10S2TOS6 FCC ID: 2ADAT-T10S2TOS6 IC: 12438AT10S2TOS6 This device complies with part 15 of the FCC Rules.
Torque flange versions 3 Torque flange versions In the case of option 2 “Electrical configuration", the T10F torque flange exists in versions KF1, SF1 and SU2. The difference between these versions lies in the electrical inputs and outputs on the stator, the rotors are the same for all the versions of a measuring range. Alternatively, versions SF1 and SU2 can be equipped with a speed measuring system.
Application 4 Application The T10F torque flanges record static and dynamic torque on stationary or rotating shafts and determine the speed, specifying the direction of rotation. Test beds can be extremely compact because of their extremely short construction. They therefore offer a very wide range of applications. In addition to conventional test‐bench engineering (engine, roll and transmission test benches), new solutions are possible for torque measurements partly integrated in the machines.
Structure and mode of operation 5 Structure and mode of operation Torque flanges consist of two separate parts: the rotor and the stator. The rotor comprises the measuring body and the signal transmission elements. Strain gauges (SGs) are mounted on the measuring body. The rotor electronics for transmitting the bridge excitation voltage and the measurement signal are located centrally in the flange.
Structure and mode of operation Speed sensor (option) Antenna segments Stator Rotor Housing Fan‐type lock washers Fig. 5.1 16 Measuring body Adapter flange (without slotted disc) Mechanical structure, exploded view A0608-14.
Mechanical installation 6 Mechanical installation WARNING Handle the torque flange carefully! The transducer could suffer permanent damage from mechanical shock (dropping), chemical effects (e.g. acids, solvents) or thermal effects (hot air, steam). With alternating loads, you should cement the rotor connection screws into the mating thread with a screw locking device (medium strength) to exclude prestressing loss due to screw slackening.
Mechanical installation Important Even if the unit is installed correctly, the zero point adjustment made at the factory can shift by approx. ±150 Hz. If this value is exceeded, we advise you to check the mounting conditions. Important For correct operation, comply with the mounting dimensions (see page 66). 18 A0608-14.
Mechanical installation 6.1 Conditions on site T10F torque flanges are protected to IP54 according to EN 60529. The measuring hubs must be protected against coarse dirt particles, dust, oil, solvents and humidity. During operation, the prevailing safety regulations for the security of personnel must be observed (see chapter 1 „Safety instructions“, page 6).
Mechanical installation direction of rotation. If the measurement flange moves in the direction of the arrow, connected HBM measuring amplifiers deliver a positive output signal (0 V ... +10 V). 6.3 Installation options In principle, there are two possibilities for torque flange mounting: with the antenna ring complete or dismantled. We recommend mounting as described in chapter 6.3.1. “Installation without dismantling the antenna ring” If installation in accordance with chapter 6.3.
Mechanical installation 6.3.1 Installation without dismantling the antenna ring Customer mounting 1. Install rotor 2. Install stator Support supplied by customer Clamp fixture 3. Finish installation of shaft train T10F 4. Mount the clamp fixture where required A0608-14.
Mechanical installation 6.3.2 Installation with subsequent stator mounting . Customer mounting 2. Install shaft train 3. Remove one antenna segment 4. Install antenna segment around shaft train Support supplied by customer Clamp fixture . 5. Align stator and finish installation 22 6. Mount the clamp fixture where required A0608-14.
Mechanical installation 6.3.3 Fig. 6.1 6.3.4 Fig. 6.2 T10F Installation example with couplings Installation example with coupling Installation example with joint shaft Installation example with joint shaft A0608-14.
Mechanical installation 6.4 Mounting the rotor Important For correct operation, comply with the mounting dimensions (particularly the area free of metal, see page 66). Additional installation notes for the speed measuring system can be found in chapter 6.7, page 33. Important Usually the rotor identification plate is no longer visible after installation.
Mechanical installation 6x or 8x (Z) DIN EN ISO 4762 hexagonsocket screws (10.9/12.9) 8x fastening screws (10.9/12.9); note maximum screw‐in depth Y! Measuring body Fig. 6.3 Screwed rotor joint 2. For the bolted rotor connection, use eight DIN EN ISO 4762 property class 10.9 hexagon socket screws (measuring range 10 kNVm: 12.9) of a suitable length (dependent on the connection geometry, see Fig. 6.4). We recommend, particularly for 50 N⋅, 100 N⋅m and 200 N⋅m, fillisterhead screws DIN EN ISO 4762...
Mechanical installation WARNING The screw heads (Z), see Fig. 6.4, must not touch the adapter flange. With alternating load: Use a screw locking device (e.g. LOCTITE no. 242) to glue the screws into the counter thread to exclude prestressing loss due to screw slackening. 3. Before the final tightening of the screws, rotate the torque flange on the centering device until all screw heads are positioned approximately centrally in the through‐holes of the connection element.
Mechanical installation Nominal (rated) torque (NVm) Fastening screws (Z)1) 50 M6 Fastening screws Property class Max. screw‐in depth (Y) of screws in the adapter flange (mm) Prescribed tightening torque (NVm) 7.52) 14 10.9 100 200 M8 11 34 500 M12 18 115 1k M12 18 115 2k M14 18 185 3k M14 26 185 5k M18 33.5 400 33.5 470 10 k 1) 2) 3) M18 12.93) DIN EN ISO 4762; black/oiled/mtot = 0.
Mechanical installation 6.5 Mounting the stator On delivery, the stator has already been installed and is ready for operation. The antenna segments can be separated from the stator, for example, for maintenance or to facilitate stator mounting. To stop you modifying the center alignment of the segment rings opposite the base of the stator, we recommend that you separate only one antenna segment from the stator.
Mechanical installation Fan‐type lock washer Fig. 6.5 Screw fittings of the antenna segments 1. Loosen and remove the screw fittings (M5) on one antenna segment. Make sure that the fan‐type lock washers are not lost! 2. Use an appropriate base plate to install the stator housing in the shaft train so that there is sufficient possibility for horizontal and vertical adjustments. Do not fully tighten the screws yet. 3. Now reinstall the antenna segment removed under point 1.
Mechanical installation 4. Install the two antenna segments' upper connecting screw so that the antenna ring is closed. Also pay attention to the fantype lock washers. 5. Now fasten all the bolted antenna‐segment connections with a tightening torque of 5 N⋅m. 6. Align the antenna and rotor so that the antenna encloses the rotor coaxially. Please comply with the permissible alignment tolerances stated in the specifications. 7. Now fully tighten the bolted stator housing connection. 8.
Mechanical installation 6.6 Installing the clamp fixture Depending on the operating conditions, oscillations may be induced in the antenna ring. This effect is dependent on: S the speed S the antenna diameter (depends in turn on the measuring range) S the design of the machine base To avoid vibrations, a clamp fixture is enclosed with the torque flange enabling the antenna ring to be supported. Support supplied by customer Clamp fixture Antenna ring Fig. 6.
Mechanical installation 3. Clamp a suitable support element (we recommend a threaded rod ∅ 3…6mm) between the upper and lower parts of the clamp fixture and tighten the clamping screws. Clamp fixture Fan‐type lock washers Support supplied by the customer, e.g. threaded rod Antenna segments Fig. 6.7 Installing the clamp fixture Important Use, e.g. plastic as the material. Do not use metallic material as this can affect the function of the antenna (signal transmission). 32 A0608-14.
Mechanical installation 6.7 Fitting the slotted disc (speed measuring system) To prevent damage to the optical speed measuring systems' slotted disc during transportation, it is not mounted on the rotor. Before installing the rotor in the shaft train, you must attach it to the adapter flange (or intermediate flange). The associated speed sensor is already mounted on the stator. The requisite screws, a suitable screwdriver and the screw locking device are included in the list of components supplied.
Mechanical installation Mounting sequence 1. Push the slotted disc onto the adapter flange (or additional flange) and align the screw holes. 2. Apply some screw locking device to the screw thread and tighten the screws (tightening torque < 15 N⋅cm). 6.8 Aligning the stator (speed measuring system) The stator can be mounted in any position (for example, “upside down" installation is possible).
Mechanical installation Slotted disc Alignment line Fig. 6.9 Position of the slotted disc in the speed sensor Important To attach the stator, we recommend the use of M6 screws with plain washers (width of oblong hole, 9 mm). This size of screw guarantees the necessary travel for alignment. Radial alignment The rotor axis and the optical axis of the speed sensor must be along a line at right angles to the stator platform.
Mechanical installation Centering point for aligning the rotor Marking Sensor head ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ Fig. 6.10 36 Alignment marks on rotor and stator A0608-14.
Electrical connection 7 Electrical connection 7.1 General information To make the electrical connection between the torque transducer and the amplifier, we recommend using shielded, low‐capacitance measurement cables from HBM. With cable extensions, make sure that there is a proper connection with minimum contact resistance and good insulation. All plug connections or swivel nuts nuts must be fully tightened. Do not route the measurement cables parallel to power lines and control circuits.
Electrical connection 7.1.1 FCC and IC compliant installation for US and Canada installation only Use of EMI suppressor To suppress high frequencies a EMI suppressor on the power cable has to be used. Use at least 3 loops of the cable. Fastening must be done in an area not subject to mechanical loads (i.e. no unwanted vibrations, etc.) using cable ties fit for the specific application. Mounting fixture EMI suppressor Cable ties 3 Loops Fig. 7.
Electrical connection 500 mm Fig. 7.2 Max. distance of EMI suppressor to connector If the EMI suppressor has to be removed for any purpose (e.g. for maintenance), it must be replaced on the cable. Use only EMI suppressor of the correct type. Type: Vitroperm R Model No.: T60006-22063W517 Size: external diameter x internal diameter x height = 63 x 50 x 25 The installation requires a EMI suppressor to be added to the cable.
Electrical connection signal. Special electronic coding methods are used to protect the transmission path and the rotor from electromagnetic interference. In the case of interference due to potential differences (compensating currents), operating voltage zero and housing ground must be disconnected on the amplifier and a potential equalization line established between the stator housing and the amplifier housing (copper conductor, 10 mm2 wire cross-section).
Electrical connection 7.3 Option 2, code KF1 The stator housing has a 7‐pin (Binder 723) device connector, to which you link the connection cable for voltage supply and torque signal. Conn. Binder Pin Binder 723 6 5 4 2 3 Wire color MS3106 conn. Pin 1 Supply voltage zero wh A 2 No function bk B 3 Pre‐amplifier supply voltage (+15 V) bu C 4 Torque measurement signal (12 VPP; 5...15 kHz) rd D 5 No function 6 Rotor excitation voltage (54 V/80 VPP; approx.
Electrical connection To allow for adaptation to various conditions, there are three switches in the stator housing, which can be accessed by removing the stator cover. Switches Fig. 7.3 Switch position 1 Switches in the stator housing Example applications a) Older amplifiers b) For when the calibration signal is unintentionally initiated with very short cables 2 Normal position (factory setting) 3 For cable lengths in excess of approx.
Electrical connection Possible faults and their elimination: Fault: No signal at the output, amplifier indicates overflow. Cause: Too little power, T10F disconnects. Remedy: Switch position 3. Fault: The calibration signal has been triggered by mistake. Remedy: Switch position 1. 7.
Electrical connection Binder conn. Pin Binder 723 6 5 1 7 4 2 Wire color Sub‐D conn. Pin 1 Torque measurement signal (frequency output; 5 V1; 0 V) wh 13 2 Supply voltage 0 V; bk 5 3 Supply voltage 18 V ...
Electrical connection Assignment connector 2 Speed measuring system Conn. Binder Pin Binder 723 5 7 1 6 Top view Sub‐D conn.
Electrical connection Assignment connector 3 Voltage supply and voltage output signal. Binder 723 6 5 1 7 4 Conn. Binder Pin 1 Torque measurement signal (voltage output; 0 V 2 Supply voltage 0 V; 3 Supply voltage 18 V ... 30 V DC 4 Torque measurement signal (voltage output; "10 V) 5 No function 6 Calibration signal trigger 5 V - 30 V 7 Calibration signal 0 V; 2 3 Top view Assignment ) Shielding connected to housing ground 7.
Electrical connection The supply voltage is electrically isolated from signal outputs and calibration signal‐inputs. Connect a separated extra‐low voltage of 18 V ... 30 V to pin 3 (+) and pin 2 ( ) of connector 1 or 3. We recommend that you use HBM cable KAB 8/00-2/2/2 and relevant Binder sockets, that at nominal (rated) voltage (24 V) can be up to 50 m long and in the nominal (rated) voltage range, 20m long (see chapter 13 “Order numbers, accessories”, page 68).
Calibration 8 Calibration The T10F torque flange delivers an electrical calibration signal that can be switched at the amplifier end for measurement chains with HBM components. The measurement flange generates a calibration signal of about 50 % of the nominal (rated) torque. The precise value is specified on the type plate. Adjust the amplifier output signal to the calibration signal supplied by the connected torque flange to adapt the amplifier to the measurement flange.
Calibration 8.1 Calibration option 2, code KF1 Increasing the excitation voltage from 54VPP to 80VPP (pins 6 and 7, connector 1), triggers the calibration signal. 8.2 Calibration option 2, code SF1/SU2 Applying a separated extra‐low voltage of 5 V to pin 6 (+) and 7 ( ) on connector 1 or 3 triggers the calibration signal. The nominal (rated) voltage for triggering the calibration signal is 5 V (triggered when U>2.7 V).
Settings 9 Settings Important You will find a table containing all the relevant switch positions on the back of the stator cover. Changes to the factory settings should be noted or entered here using a waterproof felt‐tip pen. Einstellungen / Settings OPTION 5 90 60 30 15 720 Mnom 100 N⋅m to 3 kN⋅m + 0 ein / on - aus / off Hysterese Hysteresis Frequenz Ausgangsspannung Frequency output voltage CH1 CH1 CH2 CH2 Fig. 9.
Settings 9.1 Torque output signal, code KF1 The factory setting for the frequency output voltage is 12 V (asymmetrical). The frequency signal is on pin 4 opposite pin 1. It is not possible to change over. 9.2 Torque output signal, code SF1/SU2 The factory setting for the frequency output voltage is 5 V (symmetrical, complementary RS-422 signals). The frequency signal is on pin 4 opposite pin 1. You can change the output voltage to 12 V (asymmetrical).
Settings the installation. The balancing range is a minimum of "400 mV at nominal (rated) gain. The end point potentiometer is used for compensation at the factory and is capped with varnish so that it cannot be turned unintentionally. Important Turning the end point potentiometer changes the factory calibration of the voltage output. End point Zero point Fig. 9.3 Setting the voltage output zero point 9.4 Functional testing 9.4.
Settings calibration signal is triggered, the LED shines more brightly. Control LED Fig. 9.4 9.4.2 Power transmission function test Aligning the speed module When required, you can test the correct functioning of the speed measuring system. 1. Remove the cover of the stator housing. 2. Turn the rotor by at least 2 min-1. If both the control LEDs come on while you are turning the rotor, the speed measuring system is properly aligned and fully operational. T10F A0608-14.
Settings Green control LEDs Fig. 9.5 Control LEDs of the speed measuring system Important When closing the cover of the stator housing, make sure that the internal connection cables are positioned in the grooves provided and are not trapped. 54 A0608-14.
Settings 9.5 Setting the pulse count The number of pulses per revolution of the rotor in the speed module option can be adjusted by means of DIP switches S1...S4. Switches S1 ... S4 Fig. 9.6 Switches for setting the pulse count Setting the pulse count 1. Remove the stator cover. 2. Use switches S1 ... S4 as per Tab. 7.1 to set the required pulse count. Pulses/ revolution1) Rated torque 360 180 90 60 30 15 720 S4 50 N⋅m...1 kN⋅m S1 Rated torque S4 2 N⋅m...
Settings 9.6 Vibration suppression (hysteresis) Low rotation speeds and higher relative vibrations between the rotor and the stator can cause disturbance signals that reverse the direction of rotation. Electronic suppression (hysteresis) to eliminate these disturbances is connected at the factory. Disturbances caused by the radial stator vibration amplitude and by the torsional vibration of the rotor are suppressed. Hysteresis On Off S5 Switch S5 Fig. 9.8 9.
Settings Direction of rotation arrow Fig. 9.9 Direction of rotation arrow on the head of the sensor Doubling the pulses On Off S6 Switch S6 Fig. 9.10 T10F Switch for doubling the pulses A0608-14.
Settings 9.8 Type of speed output signal You can use switch S7 to change the symmetrical 5 V output signal (factory setting) to an asymmetrical signal of 0 V ... 5 V. symmetrical asymmetrical Pos.2 Switch S7 Pos.1 Fig. 9.11 58 Switch S7; symmetrical/asymmetrical output signal A0608-14.
Loading capacity 10 Loading capacity Nominal torque can be exceeded statically up to the limit torque. If the nominal torque is exceeded, additional irregular loading is not permissible. This includes longitudinal forces, lateral forces and bending moments. Limit values can be found in chapter 14 “Specifications”, on page 70. 10.1 Measuring dynamic torque The torque flanges can be used to measure static and dynamic torques.
Loading capacity bandwidth specified by -Mnom and +Mnom (at 50 N@m: -2@Mnom ... +2@Mnom). The same also applies to transient resonance points. Nominal (rated) torque Mnom as a % +Mnom100 % 160 % (320 %, 120 %) Mnom vibration bandwidth 0 -Mnom 100 % Fig. 10.1 60 Permissible dynamic loading A0608-14.
Maintenance 11 Maintenance Torque measurement flanges are maintenance‐free. 11.1 Speed module maintenance During operation and depending on the ambient conditions, the slotted disc of the rotor and the associated stator sensor optics can get dusty. This will become noticeable when the polarity of the display changes. Should this occur, the sensor and the slotted disc must be cleaned. 1. Use compressed air (up to 6 bar) to clean the slotted disc. 2.
Dimensions 12 Dimensions 12.1 Rotor dimensions Ødz ØdF Ødza Ødzi ØdA X Flange with installed slotted disc for speed measurement b4 Adapter flange b1 0.3 Screw for fastening the slotted disc with slotted disc turned in the cutting plane b2 Measuring body Y N Intermediate flange only with 50 N⋅m, 100 N⋅m Slotted disc xs = measuring plane (center of the application point) View X 3 2.
Dimensions Measur ing range b1 Dimensions (in mm; 1 mm = 0.03937 inches) b1* b2 b2* b3 b4 Ø Ø Ø Ø Ø dB 87 dF 100 d L 11 d Z 131 Ødza g5 Ødzi Øds Y Xs H6 50 N⋅m 15.5 17.5 25 31.5 7.5 29.5 dA 117 75 75 6.4 M6 13 100 N⋅m 15.5 17.5 25 31.5 7.5 29.5 117 87 100 11 131 75 75 6.4 M6 13 200 N⋅m 17.5 17.5 30.5 30.5 11 29.5 137 105 121 14 151 90 90 8.4 M8 14 500 N⋅m 20.5 20.5 40.5 40.5 18 33 173 133 156 20 187 110 110 13 M12 15.
Dimensions Side view Y ∅D ∅d l approx. 3 12.2 Stator dimensions max. ∅4 Clamp fixture not mounted as standard! Side view X 25 Standard screw fitting X H1 ** H2 H3 max. Y Connector 2** 150 +2 210 +2 ∅20 Connector 3*** 52.5 83.5 Connector 1 77 52.5 29.5 100 h ** b 22 approx. 100* 50 10 9 190 Top view * ** *** 64 Space for connection cable with connector Only for speed measuring system option Does not apply to version KF1 A0608-14.
Dimensions Measuring range b jd jD H1 H2 H3 h l 50 N⋅m 15.5 125 155 235 239 253 157.5 31.5 100 N⋅m 15.5 125 155 235 239 253 157.5 31.5 200 N⋅m 17.5 145 175 255 259 273 167.5 31.5 500 N⋅m 20.5 181 211 291 295 309 185.5 33.5 1 kN⋅m 20.5 181 211 291 295 309 185.5 33.5 2 kN⋅m 22.5 215 245 325 329 343 202.5 34.5 3 kN⋅m 22.5 215 245 325 329 343 202.5 34.5 5 kN⋅m 28.5 262 292 373 377 391 226.5 37.5 10 kN⋅m 28.
Dimensions b 2 a 12.3 Mounting dimensions Rotor identification plate Adapter flange Measuring body a x a Stator identification plate 66 A0608-14.
Dimensions Mounting dimensions Measuring range Dim. "m" (mm) Area free of metal parts1) (mm) a x 16.25 20 29.5 200 N⋅m 21.75 20 29 500 N⋅m 30.25 20 29.5 1 kN⋅m 30.25 20 29.5 2 kN⋅m 31.25 25 29 3 kN⋅m 43.75 25 29 5 kN⋅m 49.75 35 29.5 10 kN⋅m 54.75 35 29.5 50 N⋅m 100 N⋅m 1) T10F Support with metal rod is permissible with the recommended dimensions A0608-14.
Order numbers, accessories 13 Order numbers, accessories Option 4: Speed measuring system 2) Code Option 1: Measuring range 050Q 50 N⋅m 0 Without the speed measuring system 100Q 100 N⋅m 1 360 Pulses/revolution 200Q 200 N⋅m 2 180 Pulses/revolution 500Q 500 N⋅m 3 90 Pulses/revolution 001R 1 kN⋅m 4 60 Pulses/revolution 002R 2 kN⋅m 5 30 Pulses/revolution 003R 3 kN⋅m 6 15 Pulses/revolution 005R 5 kN⋅m 7 720 Pulses/revolution 3) 010R 10 kN⋅m Code Code Option 5: Connect
Order numbers, accessories Accessories, to be ordered separately Order No. Cable socket 423G-7S, 7‐pin, straight cable entry, for torque output (connectors 1, 3) 3-3101.0247 Cable socket 423W-7S, 7‐pin, 90° cable entry, for torque output (connectors 1, 3) 3-3312.0281 Cable socket 423G-8S, 8‐pin, straight cable entry, for speed output (connector 2), 3-3312.0120 Cable socket 423W-8S, 8‐pin, 90° cable entry, for speed output (connector 2) 3-3312.0282 Kab8/00-2/2/2 by the meter 4-3301.
Specifications 14 Specifications Type T10F Accuracy class 0.1 Torque measuring system Nominal (rated) torque Mnom NVm 50 100 200 500 1k 2k 3k 5k 10k Nominal (rated) sensitivity (nominal (rated) signal range between torque = zero and nominal (rated) torque) Frequency output kHz 5 V 10 Frequency output % " 0.1 Voltage output % "0.
Specifications Nominal (rated) torque Mnom NVm 50 100 200 500 1k 2k 3k 5k 10k Load resistance Frequency output kΩ ≥ 2 Voltage output kΩ ≥ 5 mV ≤"3 Hz 0 ... 1000 (-3 dB) Frequency output ms 0.15 Voltage output ms 0.9 % 0.4 (peak‐to‐peak) Frequency output % < "0.1 Voltage output % < "0.
Specifications Nominal (rated) torque Mnom NVm Preamplifier excitation voltage V 0/0/+15 mA 0/0/+25 V (DC) 18 ... 30; asymmetrical Current consumption in measuring mode A < 0.9 Current consumption in startup mode A <2 Nominal (rated) power consumption W < 12 Preamplifier, max.
Specifications Nominal (rated) torque Mnom NVm Pulses per revolution adjustable No. Output signal 50 100 200 500 1k 2k 360; 180; 90; 60; 30; 15 3k 5k 720; 360; 180; 90; 60; 30; 15 V 5 symmetrical (complementary signals RS-422) 2 square‐wave signals, approx. 90_ phase‐shifted kΩ ≥ 2 min-1 2 Group delay μs < 5 typ. 2.2 Max. permissible axial displacement of the rotor to the stator mm "2 Max. permissible radial shift of the rotor to the stator mm "1 Degr. < approx.
Specifications Nominal (rated) torque Mnom NVm 50 100 200 500 1k 2k 3k 5k 10k General Information EMC Emission (per FCC 47 Part 15, Subpart C) Immunity from interference (DIN EN50082-2) Electromagnetic field Housing V/m 10 Leads VPP 10 Magnetic field A/m 100 Burst kV 2/1 ESD kV 4/8 Interference emission (EN55011; EN55022; EN55014) RFI voltage Class A RFI power Class B RFI field strength Class B Degree of protection per EN 60529 IP 54 Weight, approx. Rotor kg 0.9 0.9 1.
Specifications Nominal (rated) torque Mnom NVm 50 100 200 500 1k 2k 3k 5k 10k 10 10 8 8 Impact resistance, test severity level according to DIN IEC 68; Part 227; IEC 682271987 Number n Duration ms 3 m/s2 650 Hz 5...65 h 1.
Specifications Mechanical values 50 NVm ... 500 NVm Nominal (rated) torque Mnom NVm Torsional stiffness cT Torsion angle Mnom 50 100 200 500 kN⋅m/ rad 160 160 430 1000 Degree 0.018 0.036 0.027 0.028 Maximum deflection at longitudinal force limit mm Additional max. radial run‐out deviation at lateral limit force mm Additional plane/parallel deviation at bending moment limit mm < 0.03 < 0.01 < 0.02 < 0.2 Balance quality level per DIN ISO 1940 G 6.3 Max.
Specifications Mechanical values 1 kNVm ... 10 kNVm Nominal (rated) torque Mnom NVm Torsional stiffness cT Torsion angle Mnom 1k 2k 3k 5k 10 k kN⋅m/ rad 1800 3300 5100 9900 15000 Degree 0.032 0.034 0.034 0.029 0.038 Maximum deflection at longitudinal force limit mm Additional max. radial run‐out deviation at lateral limit force mm Additional plane/parallel deviation at bending moment limit mm < 0.03 < 0.02 < 0.03 < 0.2 Balance quality level per DIN ISO 1940 G 6.3 Max.
Specifications 15 Supplementary technical information 15.1 Output signals 15.1.1 Output MD torque (connector 1) Symmetrical output signals (factory settings) 5V 0V 4 5V 0V 10 Vpp 0V 5 1 5V symmetrical Pos.2 S1 S2 Connector 1 Differential inputs Asymmetrical output signal 12 V 12 V asymmetrical 0V 4 Pos.1 S1 S2 1 Connector 1 78 A0608-14.
Specifications 15.1.2 Output N: Speed (connector 2) Symmetrical output signals (factory settings) Connector 2 5V 0V 5V 5 5V 0V 0V 2 Switch S7 8 1 3 symmetrical 4 7 5V 0V 6 Pos.2 10 VPP 0V Differential inputs 10VPP Asymmetrical output signals 5V 0V asymmetrical Connector 2 5 3 Pos.1 4 8 7 Switch S7 2 1 6 5V 0V T10F A0608-14.
Specifications 15.1.3 Connector 2, double frequency, stat. direction of rotation signal Connector 2 Direction of rotation against direction of the arrow 2 5 4 1 8 3 10 Vcc Direction of rotation in direction of the arrow 7 6 0V 10 Vcc 5V 5V 0V 0V 5V 5V 0V 80 0V A0608-14.
Specifications 15.2 Axial and radial run‐out tolerances Radial run-out AB Outside diameter B Radial run-out AB Internal centering Adapter flange AB Measuring body A Axial runout Surface quality of the run−out and concentric surfaces (A, B and AB) Hardness 46 ... 54 HRC 0.8 Measuring range Axial runout tolerance (mm) Radial run‐out tolerance (mm) 50 N⋅m 0.02 0.02 100 N⋅m 0.02 0.02 200 N⋅m 0.02 0.02 500 N⋅m 0.02 0.02 1 kN⋅m 0.02 0.02 2 kN⋅m 0.04 0.04 3 kN⋅m 0.04 0.
Specifications 15.3 Additional mechanical data Nominal (rated) torque Mnom NVm 50 100 200 500 1k 2k 3k 5k 10 k Stiffness in the axial direction ca kN/mm 90 90 190 410 430 500 900 1200 2100 Stiffness in the radial direction cr kN/mm 200 200 280 430 440 750 820 1000 1430 kN⋅m/ deg. 0.9 0.9 2.7 8.8 9.1 18.3 37.5 69.
Specifications T10F A0608-14.
measure and predict with confidence A0608-14.0 7-2001.1510 HBM: public www.hbm.com HBM Test and Measurement Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.
