HA40 4-Channel Controller HA40 Display & Alarm Controller Quad Channel COMMON LEVEL ALARMS STATUS LED's ALARM 1 KEYPAD ALARM 2 CAL IN PROGRESS ALARM 3 FAULT ALARM Magnetic Next Edit Keypad Alarm Reset (Keypad buttons behind door) Power = 100-240 V~, 50/60 Hz, .45 A or 10-30 VDC @ 3 WATTS 219995 Technical Manual Version 1.04 and up Classified to CSA C22.2 NO. 152 for combustibles detection. Class I, DIV.
HA40 4-Channel Controller Safety mA input only). • This equipment is suitable for use in Class I, Division 2, Groups A,B,C and D or non-hazardous locations only. Warning • EXPLOSION HAZARD- SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. Read and understand contents of this manual prior to operation. Failure to do so could result in serious injury or death. • EXPLOSION HAZARD- DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
HA40 4-Channel Controller Table of Contents Safety ����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������i 1 General Description 1 General Description ����������������������������������������������������������������������������������������������������������������������������������������������������������1-2 1.
HA40 4-Channel Controller 2 Operation 2 Operation ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������2-2 2.1 Setup Menu Configuration ��������������������������������������������������������������������������������������������������������������������������������������2-2 2.
HA40 4-Channel Controller 3 Motherboard Interface PCB 3 Motherboard Interface PCB ���������������������������������������������������������������������������������������������������������������������������������������������3-2 3.1 Input / Output Optional PCB’s ��������������������������������������������������������������������������������������������������������������������������������3-3 3.1.
HA40 4-Channel Controller 1 General Description HA40 Technical Manual 1-1 Revision 1 (08/08)
HA40 4-Channel Controller 1 General Description The Honeywell Analytics HA40 Quad Channel Controller is designed to display, and control alarm event switching for four inputs. Inputs are typically voltage or 4-20mA current from transmitters, monitors or other analog output devices. The HA40 is equipped with a Fault and three alarm levels per channel with features such as ON / OFF delays, latching relays and alarm Acknowledge. A dedicated horn driver circuit for a local audible annunciator is also standard.
HA40 4-Channel Controller 1.1 Data Display Screens 1.3 Specifications The HA40 Controller offers three modes for displaying monitored data, shown in Figure 1-4. 1.3.1 Power Supply Requirements Figure 1-4. Data Display Screens 1.2.1 Engineering Unit Screen The HA40 is equipped with an integral 15 watt universal AC input / 24 VDC output switching power supply. Standard HA40 AC power requirements are 100-240 VAC 50/60 Hz @ .
HA40 4-Channel Controller The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral power supply. Optional features, and external devices such as remote transmitters, increase power consumption as described below: • Discrete Relay PCB option; add 1.5 watt. • 4-20mA Output PCB option; add .5 watt. • TB3 terminals 1 & 2 on the motherboard provide a maximum of 350mA output power for powering of auxiliary external devices such as relays, lamps or transmitters (see Figure 3-1).
HA40 4-Channel Controller 1.3.6 Housings / Installation Categories 1.3.6 Housings / Installation Categories *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4 rating.*Includes standard non-intrusive magnetic keypad. • *NEMA 4X wall mount.
HA40 4-Channel Controller 2 Operation HA40 Technical Manual 2-1 Revision 1 (07/08)
HA40 4-Channel Controller 2 Operation The HA40’s graphic LCD displays monitored data. The 5-button keypad and the display serve as the system’s operator interface. All HA40 configuration variables are entered using this operator interface through SETUP menus accessed by pressing Edit from either data screen. This Setup mode may be exited manually by pressing Next, or automatically when no keys are pressed for 5 minutes. Alarm relays and front panel alarm LED indicators remain active during the Setup mode.
HA40 4-Channel Controller 2.2 Changing Menu Variables Using the Keypad 2.2.1 Setup Configuration Menus Magnetic Cal Next Edit Keypad Alarm Reset (Keypad buttons behind door) Upon entering a menu, a pointer controlled by the Up/down arrows keys points to the selected variable. Some are simple YES/NO or ON/ OFF entries toggled by pressing the Edit key. Others, such as Channel ID and Eunits fields may have many ASCII character possibilities.
HA40 4-Channel Controller 2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus Alarm 1, 2 and 3 have identical menus. The only difference between each is that A1 front panel LED indicators are yellow while A2 and A3 are red. Typical applications often have A1 set at a WARN level, A2 at a HIGH level and A3 at a higher SHUT DOWN level.
HA40 4-Channel Controller Name / Eunits ASCII Data Fields Turning Off Unused Channels The first two items in this menu are for entering the 10 character channel Name and engineering unit ASCII fields. Name should describe the channel’s data in user terminology such as tag # or other description. Eunits should define the units of measure for what this channel is to display. Section 2.6 describes how to modify these fields using the keypad.
HA40 4-Channel Controller 2.2.5 Cal Setup Menu The CAL SETUP feature supports pushbutton calibration of zero and span values. This feature should only be utilized when there are no other zero/span controls within the monitoring system since it is inappropriate to calibrate a signal at more than one point. Therefore, if calibration will be performed at another transmitter or monitoring device, the CAL SETUP feature should not be used.
HA40 4-Channel Controller Unity Gain may be used at anytime to cancel incorrect calibrations and start again. Unity means Offset = 0.00 and Gain = 1.00. 2.3.1 Standard / Optional Relay Setup Menus The menu shown in Figure 2-8 allows configuring of both the standard Relay 1 & Relay 2 motherboard relays and the six optional relays on the 10-0222 discrete relay option PCB. Both standard and optional relays are programmed in this menu.
HA40 4-Channel Controller • Over Ride menu allows entering one of the 16 different alarms that will trip this relay regardless of the Votes entries. There are four alarms per channel and four channels and any one of these alarms may be used as the Over Ride. This feature is useful when one channel’s alarm has more significance than the others. • Horn controls how activating this relay will affect the horn driver circuit connected to J2 on the motherboard. Choices are NO, STEADY or PULSE.
HA40 4-Channel Controller 2.3.4 Analog Setup Menu 2.3.5 Horn / Acknowledge Menu The system ANALOG SETUP menu allows setting the 12-bit A/D (analog to digital) counts and the 10-bit D/A (digital to analog) counts for each of the four channels. The live A/D counts value for the channel selected is also shown on the bottom of this screen. J2 on the motherboard (shown in Figure 3.2) is the driver output for part # 1000-1892 optional 100dB piezo.
HA40 4-Channel Controller The Relay 2 ACK menu item determines if standard relay 2 may be acknowledged by an Alarm Reset. ON causes an Alarm Reset to silence the horn even though an alarm condition remains active. Figure 2-12. Horn/Acknowledge Menu 2.4 HA40 System Security Menu A 4-digit Pass Code entered and confirmed in this menu item locks all menus. Viewing of menus is not denied but attempts to edit variables result in the “Locked” message on the LCD.
HA40 4-Channel Controller HA40 Technical Manual 2-11 Revision 1 (07/08)
HA40 4-Channel Controller 3 Motherboard Interface PCB HA40 Technical Manual 3-1 Revision 1 (08/08)
HA40 4-Channel Controller 3 Motherboard Interface PCB (P/N 10-0215) U niversal Input Pow er Supply The HA40 Motherboard shown in Figure 3.2 is the interface between the Display / CPU assembly and all other system I/O devices. The Display / CPU assembly attaches to the motherboard with 4-standoffs and connects via ribbon cable to S1.
HA40 4-Channel Controller Assy.10-0215 0010-1167 Rev C 2-Channel Controller MotherBoard 1 S2 CR5 U5 3.1 Input / Output Optional PCB’s P1, P2 and P3 connectors on the motherboard offer unique positions for I/O options described in this section. A screen appears briefly after power up indicating what options types are connected.
HA40 4-Channel Controller 3.1.2 Optional Analog Input PCB (P/N 10-0221) Transmitter input PCB option # 10-0298, shown in Figure 3-3, is available for interfacing the HA40 to field transmitters with 4-20mA or voltage outputs (0-2 VDC max). TB1 & TB2 provide Channel 24VDC, HI and LO terminals for receiving analog inputs. R1, R2, R3, & R4 are 100 ohm precision socketed termination resistors connected between each channel’s HI & LO input terminals. These may be removed if voltage inputs are to be applied.
HA40 4-Channel Controller 3.1.4 Optional 4-20mA Analog Output Board (P/N 10-0308) An optional 4-20mA analog output board, shown in Figure 3-6, may be added. Each channel’s output will transmit 4mA for 0% readings and 20mA for 100% readings. Make certain that the mA loop output is set to LATCHING on reading devices connected to the HA40. K1, K2, K3, K4, K5 & K6 are programmable, as described in section 2.3.
HA40 4-Channel Controller 3.2 MODBUS RS-232 / RS-485 Interface Option 3.2.1 MODBUS Register And Function Code Summary (P/N 10-0253) The 10-0253 Modbus option PCB add both RS-232 and RS-485 Modbus RTU slave ports. Figure 3-7 shows this optional PCB, which mounts to connectors on the upper right corner of the HA40 motherboard. TB1 provides two pairs of T/Rx terminals and a floating terminal for shield continuation.
HA40 4-Channel Controller Standard Relay 1 12017 2 NA Standard Relay 2 12018 2 NA Optional Relay 1 12019 2 NA Optional Relay 2 12020 2 NA Optional Relay 3 12021 2 NA Optional Relay 4 12022 2 NA Optional Relay 5 12023 2 NA Optional Relay 6 12024 2 NA Input Fault Relay 12025 2 NA Read Only Registers: Product ID 30001 4 NA Returns the numeric value “1000” for product ID. Firmware value 30002 4 NA Return a numeric value for firmware value as (Version X 100).
HA40 4-Channel Controller CHAN1 FAULT CHAN1 ALARM1 CHAN1 ALARM2 CHAN1 ALARM3 CHAN2 FAULT CHAN2 ALARM1 CHAN2 ALARM2 CHAN2 ALARM3 CHAN3 FAULT CHAN3 ALARM1 CHAN3 ALARM2 CHAN3 ALARM3 CHAN4 FAULT CHAN4 ALARM1 CHAN4 ALARM2 CHAN4 ALARM3 LED Blink Status 31011 4 Bit set to 1 = LED Blinking, bit set to 0 = LED is steady ON.
HA40 4-Channel Controller Chan 1 Alarm 2 Divisor Chan 1 Alarm 3 Real Chan 1 Alarm 3 Divisor Chan 2 Zero Real Chan 2 Zero Divisor Chan 2 Span Real Chan 2 Span Divisor Chan 2 Alarm 1 Real Chan 2 Alarm 1 Divisor Chan 2 Alarm 2 Real Chan 2 Alarm 2 Divisor Chan 2 Alarm 3 Real Chan 2 Alarm 3 Divisor Chan 3 Zero Real Chan 3 Zero Divisor Chan 3 Span Real Chan 3 Span Divisor Chan 3 Alarm 1 Real Chan 3 Alarm 1 Divisor Chan 3 Alarm 2 Real Chan 3 Alarm 2 Divisor Chan 3 Alarm 3 Real Chan 3 Alarm 3 Divisor Chan 4 Zero Re
HA40 4-Channel Controller 4 Enclosures HA40 Technical Manual 4-1 Revision 1 (06/08)
HA40 4-Channel Controller 4 Enclosures 4.2 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure 4.1 HA40N4 NEMA 4X Wall Mount Enclosure The HA40-01 wall mount NEMA 4X enclosure is shown in Figure 4-1. Non-metallic enclosures are not grounded by metal conduit. For internal ground points to be grounded to earth, the TB5 – GND terminal must have a proper earth ground connection (see Figure 3-2). The HA40XP shown in Figure 4.
HA40 4-Channel Controller 5 Parts List HA40 Technical Manual 5-1 Revision (08/08)
HA40 4-Channel Controller 5 Parts List Base Units HA40N4 HA40 4 Channel in NEMA 4X Enclosure incl Magnetic Keypad for nonintrusive control, 4-20mA HA40XP HA40 4 Channel in NEMA 7 Enclosure incl Magnetic Keypad for nonintrusive control, 4-20mA I/O Options 10-0221-4 Quad 4-20mA Analog Input PCB Options and Accessories 10-0222 Relay Option to add six 5 amp Form C relays 10-0227 Modbus RS-232/RS-485 Option 10-0284 Division 2 red xenon strobe light (includes mounting to top of NEMA 4 models) 1000-189
HA40 4-Channel Controller 6 Specifications HA40 Technical Manual 6-1 Revision (07/08)
HA40 4-Channel Controller 5 Specifications Certifications: Input power: 100-240 VAC, 50/60 Hz 24 VDC DC output power: 15 watts (internal supply) 50 watts (optional external supply) Relay output rating: 5A, 28 VDC or 250 VAC (resistive load) Optional relay output rating 5A, 28 VDC or 250 VAC (resistive load) Optional milliamp loop output 10 bit 4-20mA output. Maximum load 750 ohms with nominal 24 Vdc Communication: RS232 Modbus CSA C22.2 No. 1010-1, ISA S82.02 CSA C22.
HA40 4-Channel Controller 7 Warranty HA40 Technical Manual 7-1 Revision 1 (07/08)
HA40 4-Channel Controller Honeywell Analytics Warranty Statement All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certified to ISO 9001.
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