Air Cleaner Manual

ManualsBrandsHoneywell ManualsCommercial ProductsFlush Mounted Electronic Air Cleaner with Two Heavy Duty Commercial Cells, 1030 CFM

PRODUCT DATA

The Honeywell Trademark is used under license from Honeywell

International Inc. by Air-Pure Systems.

Honeywell International Inc. makes no representations or

warranties with respect to this product.

F57A,B

Flush-Mount Commercial

Electronic Air Cleaner

GENERAL

The F57A,B Flush-Mount Commercial Electronic Air Cleaners

are ceiling-mounted. The F57 removes airborne

contaminants such as tobacco smoke and dust from the air

circulated through the F57.

FEATURES

• Removes staining dirt from the air as measured by the

Dust Spot Method using atmospheric dust; refer to the

American Society of Heating, Refrigerating, and Air

Conditioning Engineers Standard 52.1-92.

• Three-speed motor-driven fan circulates up to 1030 cfm

(1750 m

/hr) on F57A, up to 485 cfm (714 m

/hr) on

F57B.

• Solid state power supply is self-regulating and maintains

peak efficiency during a wide range of cell dirt loading

conditions.

• Interlock switch prevents operation when the grille is

open.

• Heavy duty commercial cells and prefilter are removable

for cleaning.

• Air vent provides dilution control of gaseous

contaminants.

• Provides Coanda air distribution by drawing in dirty air,

cleaning it electronically, and recirculating the clean air in

six directions throughout the space.

• Light emitting diodes (LEDs) indicate ON and CHECK;

the WASH LED is optional.

• Test button shows the presence of high voltage.

• Available in 120 Vac, 60 Hz or 220–240 Vac, 50 Hz

models.

• Optional wall mounted remote switch.

• Optional hand-held infrared remote transmitter controls

up to nine F57s via infrared remote receivers. Some

models available with infrared receiver factory installed.

• Optional activated carbon filters controls ozone and

reduces occasional gaseous contamination.

•

READ AND SAVE THESE

INSTRUCTIONS

Contents

General ............................................................................... 1

Features ............................................................................. 1

Specifications ..................................................................... 2

Ordering Information .......................................................... 2

Planning the Installation .................................................... 4

Installation .......................................................................... 7

Checkout ............................................................................ 10

Service ................................................................................ 11

Electrical Troubleshooting ................................................. 15

Parts List ............................................................................ 19

Limited One-Year Warranty ................................................ 24

68-0083-9 Revised 11-08

Summary of content (24 pages)

PAGE 1
F57A,B Flush-Mount Commercial Electronic Air Cleaner PRODUCT DATA FEATURES GENERAL The F57A,B Flush-Mount Commercial Electronic Air Cleaners are ceiling-mounted. The F57 removes airborne contaminants such as tobacco smoke and dust from the air circulated through the F57. • Removes staining dirt from the air as measured by the Dust Spot Method using atmospheric dust; refer to the American Society of Heating, Refrigerating, and Air Conditioning Engineers Standard 52.1-92.
PAGE 2
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Air Flow Capacity: SPECIFICATIONS Fan Setting IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. This product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
PAGE 3
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER Approvals: Underwriters Laboratories Inc. Listed: File no. E30954, Guide no. AGGZ. Canadian Standards Association Listed: File no. LR19060. The F57A,B Flush-Mounted Commercial Electronic Air Cleaners meet all European Directives. Replacement Parts and Accessories: See Parts List on page 19.
PAGE 4
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Explosion Hazard Possible Can cause personal injury or equipment damage. Do not install or use the F57 where there is any danger of gas, vapor, or dust explosion. Two light-emitting diodes LED(s), ON and CHECK, are included with the F57. The ON LED lights when the solidstate power supply is powered and operating normally. The CHECK LED lights if the F57 requires service attention or if the test button is pressed.
PAGE 5
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER 15,000 ft3 x 10 air changes per hour = 150,000 ft3/ hr (432m3 x 10 air changes per hour = 4320m3/hr). EXAMPLE 1: Sizing by air changes per hour and room area (using the graph in Fig. 3). An office measures 40 x 45 ft (12 x 14m). How many F57 air cleaners should be installed? Then determine the volume of air to be circulated each minute. 150,000 ft3/hr 60 min/hr = 2500 ft3/min SOLUTION: 1. Find the floor area.
PAGE 6
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Fig. 4. Installing Optional Wash LED.
PAGE 7
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER INSTALLATION Unpack F57 Commercial Electronic Air Cleaner When Installing this Product... WARNING 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. 3.
PAGE 8
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER TRUE CEILING T-BAR/DROP CEILING SUPPORT SYSTEM 1 1 24 IN. (610 MM) 24 IN. (610 MM) 2 24 IN. (610 MM) 1 F57A IF NEEDED, REMOVE T-BAR TO CREATE 48 X 24 IN. (1219 X 610 MM) SPACE. 1 PLACE WIRE SUPPORTS AS CLOSE AS POSSIBLE TO F57A SUPPORT SHOULDER POSITIONS, APPROXIMATELY 5 IN. (127 MM) FROM ENDS.
PAGE 9
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER TRUE CEILING T-BAR/DROP CEILING SUPPORT SYSTEM 1 1 24 IN. (610 MM) 2 24 IN. (610 MM) IF NEEDED, REMOVE T-BAR TO CREATE 24 X 24 IN. (610 X 610 MM) SPACE. 1 1 F57B PLACE WIRE SUPPORTS AS CLOSE AS POSSIBLE TO F57B SUPPORT SHOULDER POSITIONS, APPROXIMATELY 1 IN. (25 MM) FROM ENDS.
PAGE 10
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER 120VAC, 60 HZ MODEL Air Vent The air vent helps to control gaseous contaminants such as by-products of cigarette smoking by allowing some of the air circulated through the F57 to be discharged into the return plenum. BLACK FROM F57 BLACK 120VAC WHITE To use the air vent, remove the five inch knockout in the side of the F57 cabinet. See Fig. 7. When venting into the false ceiling cavity, leave the vent fully open.
PAGE 11
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER • • • Be sure the prefilter is correctly placed. The airflow arrow on the prefilter should be pointing toward the cells. Check that the wiring compartment cover is correctly reinstalled and the grille assembly is latched closed. Clean the inside and outside of the F57. IONIZER CONTACT Check Air Cleaner Operation • • • IONIZER WIRES Push the test button to check the power supply. An audible arc indicates power supply operation. The CHECK LED lights.
PAGE 12
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Cleaning the Commercial Electronic Air Cleaner LATCH FRAME The F57 removes a variety of particulate contaminants from the air. In the process of cleaning the air, the air cleaner cells and prefilter become dirty, and the cleaning efficiency is lowered. GLOVES PREVENT NICKS AND CUTS To maintain a high standard of reliability and efficiency, it is necessary to periodically maintain the F57.
PAGE 13
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER • • Provide a large enough container, such as a laundry tub or plastic tank, to hold at least one cell. Mix alkaline base detergent, such as commercial or home electric dishwashing detergent (either liquid or powder) with hot water. Follow the instructions on the detergent package. The water temperature should be between 150°F and 190°F (66°C and 88°C). When using a cold water detergent, follow instructions included with the detergent.
PAGE 14
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Removing Specific Contaminants from Cells Reinstalling the Cells, Prefilter and Activated Carbon Filters, If Used The following list gives the appropriate cleaning procedure for types of contamination often found on cells and prefilters. Cleaning procedures are listed in order of preference. Be careful to avoid bending the cell collector plates.
PAGE 15
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER 3. Check the cell for short circuits using an ohmmeter. See Fig. 16. Check the resistance between the frame of the cell and both the ionizer and the collector contacts. In each case, the resistance should be infinite. Modification to Reduce Ozone Odor The electronic air cleaner generates a trace amount of ozone in normal operation.
PAGE 16
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER START WARNING RISK OF ELECTRIC SHOCK THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO REDUCE RISK OF ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO. MAKE SURE CELLS ARE CLEAN, DRY, AND PROPERLY INSTALLED. YES CLOSE COVER OR DEFEAT INTERLOCK. TURN ON AIR CLEANER . CHECK FAN OPERATION AT LO, MED, HI SPEEDS. OBSERVE "ON'' LED. TURN OFF AIR CLEANER.
PAGE 17
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER BLACK COLLECTOR RED IONIZER POWER SUPPLY RED TEST BUTTON CONTACT BOARD P3 PERFORMANCE SWITCH 2 BLACK P4 BLA CK ON (YELLOW) WASH (YELLOW) J5 BLACK WH ITE RED WHITE P2 P1 RED E WHIT CHECK (RED) RED ON-OFF/3-SPEED FAN SWITCH PUSH BUTTONS WIRING TERMINALS HI ON MED HI LO MED OFF LO BROWN VIOLET BLUE RED FAN MOTOR 1 L1 (HOT) L2 BLACK ORANGE 3 WHITE 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
PAGE 18
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER BLACK COLLECTOR RED IONIZER PERFORMANCE SWITCH P3 BLA J5 BLACK CONTACT BOARD POWER SUPPLY CHECK (RED) 5 BLACK WH ITE D WHITE RE WASH (YELLOW) TEST BUTTON P4 CK ON (YELLOW) RED 2 RED ITE WH RED ORANGE BLACK 4 WHITE LAMP WHITE A5 A3 A6 A4 OFF BROWN B3 B1 B4 B2 C3 C1 C4 C2 D3 D1 D4 D2 LO RED MED 1 TERMINAL BLOCK FOR POWER SUPPLY CONNECTIONS. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
PAGE 19
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER PARTS LIST See Fig. 20 for exploded view of parts listed. F57 A Part N umber Fig. R ef. N o.
PAGE 20
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER 9 8 10 F57A 7 6 6a 12 11 5 4 9 8 3 10 7 2 6a 6 1 12 11 5 4 F57B 3 1 2 M10651 Fig. 20. Exploded view of F57A,B air cleaner components. Parts are keyed to the parts list on the previous page.
PAGE 21
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER Notes 21 68-0083-9 Revised 11-08
PAGE 22
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER Notes 68-0083-9 Revised 11-08 22
PAGE 23
F57A,B FLUSH-MOUNTED COMMERCIAL ELECTRONIC AIR CLEANER Notes 23 68-0083-9 Revised 11-08
PAGE 24
F57A,B FLUSH-MOUNT COMMERCIAL ELECTRONIC AIR CLEANER LIMITED ONE-YEAR WARRANTY Air-Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service, for a period of one (1) year from the date of purchase by the originial end-user.