Air Cleaner Manual

ManualsBrandsHoneywell ManualsCommercial ProductsCommercial Ductable or Stand Alone Three-Stage Media Air Cleaner

PRODUCT DATA

The Honeywell Trademark is used under license from Honeywell International

Inc. by Air-Pure Systems.

Honeywell International Inc. makes no representations or warranties with

respect to this product.

68-0200-4

F116 Series 2 Self-Contained

Ductable Commercial Air Cleaner

APPLICATION

The F116 Series 2 Self-Contained Ductable Commercial Air

Cleaner is a media air cleaner that uses a three-speed direct

drive forward curve blower/motor with a variety of filter

combinations to remove airborne contaminants. The air

cleaner is designed to provide its own air circulation. In

addition it can accomodate ducting which can be attached to

the intake and/or the outlet of the cabinet as the application

requires.

The air cleaner is suitable for the collection of smoke, bacteria

and viruses, gases, odors and volatile organic compounts

(VOCs), fine saw dust, paper dust, brazing, normal

atmospheric dusts such as pollens, allergens, dust mites and

soot, and virutally any other respirable airborne contaminant.

When equipped with CPZ™ modules, gases and odors are

adsorbed from the air passing through the unit.

FEATURES

• Variety of filter combinations available; High Efficiency

Particulate Air (HEPA) filter is 99.97% efficient and the

hospital grade particle filter is 95% D.O.P. efficient at

0.3 micron particles. There is also a 95% ASHRAE

filter.

• Circulates up to 2600 cfm.

• Designed to overcome the increase in air flow

resistance normally caused by filter loading.

• Negative and positive pressure rooms can be created

with air cleaner.

• CPZ™ module removes up to 95% of the space odors

for up to 24 months.

• 3-Speed remote wall switch.

• 120 Vac, 60 Hz and 230 Vac, 50Hz models available.

• READ AND SAVE THESE

INSTRUCTIONS

Contents

Application.........................................................................1

Features ............................................................................1

Specifications ....................................................................2

Ordering Information .........................................................2

Planning the Installation ....................................................6

Installation .........................................................................10

Operation...........................................................................12

Service ..............................................................................13

Troubleshooting.................................................................14

Parts List............................................................................14

Limited Two-Year Warranty ...............................................16

Summary of content (16 pages)

PAGE 1
F116 Series 2 Self-Contained Ductable Commercial Air Cleaner PRODUCT DATA FEATURES • Variety of filter combinations available; High Efficiency Particulate Air (HEPA) filter is 99.97% efficient and the hospital grade particle filter is 95% D.O.P. efficient at 0.3 micron particles. There is also a 95% ASHRAE filter. • Circulates up to 2600 cfm. • Designed to overcome the increase in air flow resistance normally caused by filter loading. • Negative and positive pressure rooms can be created with air cleaner.
PAGE 2
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER SPECIFICATIONS IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed. Accessories: Remote 3-Speed Wall Switch Approvals: Underwriters Laboratories Inc.
PAGE 3
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Table 2. F116 Series 2 Filter Configuration, Internal Static Pressure, and Hanging Weight with Filters. Filters ( 2 stage and 3 stage) Model** Bay 2 Bay 3 Starting Internal Static Pressure Hanging ( inches of Water Gauge) Weight with Filters in High Medium Low lbs (kg) F116A1021-3S 99.97% HEPA N/A 1.5” 1.4” 1.1” 149 (68) F116A1047-3S* 95% at 0.3 micron N/A 1.2” 1.0” 0.6” 130 (59) F116A1047-3S* 95% ASHRAE N/A 1.1” 0.8” 0.
PAGE 4
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER FRONT VIEW 7/8 (22) FLANGE TOP 13-1/2 (343) 16 TYP (406) 24-1/4 (616) 10 (254) 48 (1219) 5 TYP (127) 7 (178) 22-1/4 (565) 12-1/8 (308) 3/8 THREADED INSERT HOLE FOR HANGING INSTALLATION 26 (660) 26 (660) SORBENT MODULES HEPA, D.O.P. OR ASHRAE FILTER PREFILTER M10810B ALL MODELS, EXCEPT F116A1021 AND F116A2021, ARE EQUIPPED WITH A DISPOSABLE ALUMINUM SPACER. THE SPACER IS SUPPLIED TO ACCOMMODATE THE CPZ MODULES.
PAGE 5
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER FRONT VIEW 7/8 (22) FLANGE TOP 13-1/2 (343) 16 TYP (406) 24-1/4 (616) 64 (1626) 10 254) 5 TYP (127) 7 (178) 17 (432) 12-1/8 (308) 21-1/4 (540) 3/8 THREADED INSERT HOLE FOR A HANGING INSTALLATION 26 (660) 26 (660) SORBENT MODULES CAN BE POSITIONED IN EITHER SPACE OR IN BOTH SPACES FOR DOUBLE PASS PREFILTER D.O.P.
PAGE 6
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER PLANNING THE INSTALLATION WARNING TO REDUCE THE RISK OF FIRE,ELECTRICAL SHOCK, OR INJURY TO PERSONS,OBSERVE THE FOLLOWING: 1. 2. 3. 4. 5. 6. Installation Work And Electrical Wiring Must Be Done By Qualified Person(s) In Accordance With All Applicable Codes And Standard, Including Fire Rated Constructions. When Cutting Or Drilling Into The Wall Or Ceiling, Do Not Damage Electrical Wiring And Other Hidden Utilities.
PAGE 7
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Smoking Section NonSmoking M7783 Fig. 5. Positioning air cleaners at the far end of the restaurant smoking section to draw the smoke away from the nonsmoking section. M7782 Fig. 6. Positioning air cleaners to create a negative pressure in polluted spaces and creating a positive pressure in nonpolluted areas. Use this positioning in in-plant offices and hospitals.
PAGE 8
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER AIR CLEANER AIR CLEANER STATIONARY FLEXIBLE M10799 Fig. 7. Positioning air cleaner for suspended side draft applications. DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE, COOKING, HEAVY WELDING OR HEAVY CUTTING. AIR CLEANER AIR CLEANER DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE, COOKING, HEAVY WELDING OR HEAVY CUTTING. M10800 M10801 Fig. 8. Connecting air cleaner directly to a canopy hood with a minimum air entrance velocity of 120 fpm.
PAGE 9
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER POSITIVE PRESSURE ROOMS SUCH AS IN PLANT SATELLITE OFFICES AIR CLEANER AIR CLEANER AIR CLEANER AIR CLEANER 30 FT (9M) AIRFLOW 30 FT (9M) 30 FT (9M) CURTAIN M10798 Fig. 11. Positioning air cleaner to create positive pressure for plant satellite office. WORK AREA M10796 Fig. 10. Positioning air cleaner to create a negative pressure booth that contains a contamination generating process.
PAGE 10
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER INSTALLATION Threaded rod, eyebolts with chains, or any standard practice and hardware for hanging method can be used in the suspension of the air cleaner. See Fig. 12. WARNING Explosion Hazard Possible. Can cause personal injury or equipment damage. Do not install or use the F116 Series 2 air cleaner where there is any danger of gas, vapor or dust explosion.
PAGE 11
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER AIR CLEANER EXTERNAL WIRING BY INSTALLER M10803 CAPACITOR FACTORY WIRING BLACK BLACK RED BROWN MOTOR BLUE VIOLET WHITE GREEN REMOTE 3-SPEED SWITCH DIFFUSION SCREEN IMPORTANT • Be sure the air cleaner is grounded for correct operation and safety. • Canadian installation: NEVER install in ceilings with thermal insulation value greater than R-40. A100002 Fig. 14.
PAGE 12
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER OPERATION Because the F116 Series 2 air cleaner provides its own circulation, it can be mounted independently or in a duct system. When used in a duct, the air cleaner volume must be the same as the duct and plenum. BLACK When the air cleaner is powered, the blower/motor draws the contaminated air into the air cleaner. Particles that are too small to be caught in the prefilter are trapped by the primary filter.
PAGE 13
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER SERVICE CPZ™ Adsorbent Module CAUTION Electrical Hazard. Can cause personal injury or equipment damage. Turn off power before installing or servicing the air cleaner. IMPORTANT Be sure to change filters as recommended to prevent reduced airflow in the air cleaner. Stand on a stable platform when working with the air cleaner. IMPORTANT Air cleaner and components are susceptible to damage.
PAGE 14
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Table 4. Troobleshooting the F116 Series 2 Air Cleaner Model* Electrical Ratings • Check wiring for loose connections - Tighten if neccessary. • Check capacitor - Replace if necessary. Motor will not start • Check for hot motor - Thermal protection relay is tripped, reset it. • Replace motor. Vibration - High Frequency • Check that blower wheel is balanced - remove and balance or replace wheel.
PAGE 15
F116 SERIES 2 SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER 1 2 (SORBENT MODULES) 1 (PREFILTER) 2 (HEPA, D.O.P. OR ASHRAE FILTERS) 1 TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA. M10812B Fig. 18. Exploded view of F116 Series Air Cleaner components.
PAGE 16
LIMITED TWO-YEAR WARRANTY Air-Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service, for a period of two (2) years from the date of purchase by the original end-user.