User Manual 96d Controller Unit
Controller Unit 96d User Manual M-511401 8/10
Notices and Trademarks Copyright by Honeywell International Inc. August 2010 While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers. In no event is Honeywell liable to anyone for any indirect, special or consequential damages.
Symbol Definitions The following table lists the symbols used in this document to denote certain conditions: Symbol Definition ATTENTION: Identifies information that requires special consideration TIP: Identifies advice or hints for the user, often in terms of performing a task REFERENCE _ INTERNAL: Identifies an additional source of information within the bookset.
INTRODUCTION ..............................................................9 Intended Use ........................................................................................... 9 Receiving and Unpacking........................................................................ 9 Installation Instructions ...................................................................... 10 Basic Guidelines ....................................................................................
Event Menu .......................................................................................38 Action Menu ........................................................................................... 40 Delays Menu ..........................................................................................41 Latch Mode ............................................................................. 42 Conditions ..............................................................................................
Introduction Introduction The 96D controllers act as nerve centers for gas detection networks, providing continuous monitoring for up to 96 connected units (plus 1 301ADI). Since the controllers are factory programmed to the owner’s specifications, installation is limited simply to mounting and connecting them. Once installed and connected, the controllers allow the user to monitor, adjust, or reconfigure an entire network of units.
Introduction Installation Instructions Installation Instructions Basic Guidelines Follow these instructions to the letter to ensure that the equipment will function properly. Failure to respect these guidelines will release Honeywell Analytics from any responsibility in the event of improper functioning: • • • • • 10 Locate all units in areas easily accessible for service.
Introduction Installation Instructions Surface Mount Installation It is recommended that controllers be installed 5 feet (1.5 m) above the floor, at approximate eye level. 16 cm 6 5/16” 33.6 cm 13 1/4 1.52 m 5.0 ft Mark the holes as shown: • • • • Height markers 6 13/32” apart Width markers 10 9/16” apart Pre-drill 1/4” mounting holes as needed Securely mount the 96D using the appropriate screws Wiring for the unit must be passed through the knock-outs provided at the bottom of the unit.
Introduction Wiring Details Wiring Details The diagram below provides the details required to connect the 96d to a gas detection network. Details concerning power supply, cables, capacities, etc., are provided in the Specifications section at the back of this manual. 9XOFDLQ ,QF 9$ &:35% 0DGH LQ &DQDGD . / - - SD Card - 1 & 1 2 Wireless communication module /(' -3 5(6(7 5(/$< ' ' - 5(/$< .
Introduction Wiring Details The connectors, or ports, on the PCB allow various wiring to be connected to the controller. The wiring includes power, communication, BACNet and relays, each with an assigned position (and number) on the board: J22 Power Input: Connect the power supply to the controller (see Wiring Details for cabling diagrams) J23, J24 Communication inputs: Connect communication cables to channels 1 through 3.
Introduction Power Connections Power Connections The 96D requires a power range of 17-27 Vac, 50/60 Hz (8.64 VA), 1836 Vdc, 350 mA @24 Vdc (8.4 VA). Polarization is not important in either AC or DC mode. The system must be grounded on the transformer and a dedicated circuit breaker must be used. Communication Connections Communication cables must be grounded using the shield terminal, using twisted and shielded pair Belden 2-24 AWG #9841 cable (or equivalent).
Introduction Relay Output Relay Output The relay output can withstand up to 5A at 30Vdc or 250Vac (resistive load only). Relays can be used to activate horns and strobes. Although each relay is programmed with a default setting (below), they can be configured using the controller programming menu. RELAY OUTPUTS N.O. COMM Normally open N.C. Normally closed If relays are set to Normally closed, the relay is powered up with the controller and the device linked to the relay is functioning.
Introduction Relay Output Jumper Use Instructions The jumpers on the controller PCB allow a variety of operations to be performed manually: EOL 1-4: Enables the user to add End-Of-Line jumpers that improve communication signals. Put the jumper in R position (as shown on wiring diagram) to activate the End-of-Line termination. (R provides a resistance termination and RC provides resistance and condensator termination.) SHDN: Enables the microcontroller to be reset or temporarily shut down.
Getting Started Relay Output Getting Started The controller units are customized to the purchaser’s specifications but they can be further programmed using the following menu options. Initial Startup Make sure that all wiring has been completed according to specifications in the wiring details before powering up the unit. When all is secure, remove the SHDN jumper to power-up the unit. It should only take a few seconds until the unit is fully operative.
Getting Started Programming Interface Programming Interface The front panel of the 96D provides a programming keypad (buttons) and LEDs. 96D front panel Keypad Keypad Functions Each unit has 7 keypad keys, or buttons: Arrows: ESC: Enter: Silence: 18 Used to move the cursor through the various programming fields (Up, Down, Left and Right), or to adjust the display contrast (press and hold the up or down arrow until desired contrast is reached and release).
System Programming Programming Interface System Programming The system’s Normal programming mode offers several menu options that are accessible from the main menu screen: Tx Info: Groups: Events: Acqui: Copy: Allows transmitter parameters to be programmed Allows groups of transmitters to be set up Allows events and event behavior to be programmed Allows the datalogging feature to be activated or deactivated Allows data or parameters to be copied from the (controller) configuration to parameters Config: A
System Programming Programming Interface The information screen also displays icons representing certain system functions. Here is a list of possible icons and their meaning: Icon Description BACnet is not offered with the model 96d controller unit. BACnet is not offered with the model 96d controller unit. Debug: Indicates whether the controller is in debug mode (Single TX, Debug or Simulation modes). When in simulation mode, SIM appears next to this icon.
System Programming Programming Interface Since the controller’s programming functions are password protected, it is necessary to access the login screen: • • • Press Enter to access the programming options. The password screen appears: Use the keypad Up or Down arrows to increase or decrease the value, one digit at a time, starting with the first digit When all the digits of the password are correct, press Enter to access the programming functions. PASSWORD ____ The first MENU options screen appears.
System Programming Tx Info Menu Tx Info Menu Tx Info is the menu option that is dedicated to transmitter information and contains several sub-menu options. The exact list of screens will vary depending on the transmitter type. A summary is presented below with details on the following pages Ident: COM: Allows the network component’s identification information to be viewed.
System Programming Tx Info Menu Ident Menu The Ident, or identification menu allows a component’s network ID to be consulted: 1. Tx Info -Ident- 001 NotVul CO2 (IR) The upper right corner of the screen shows the component’s address.
System Programming Tx Info Menu Product and Sensor Types This is a list of all the (preprogrammed) product types available from the Identification option in the Tx Info menu. 1. Tx Info -Ident- 121 301W CO2 (IR) The order of the products below is not necessarily the order in which they will appear in the controller Product Types Addresses 1-96 VA301D2 90DM3R VA301IRF IRT100 EC-F9 VA201T2 VA301T GsPnt RgRt3 VA301AP VASQN8X VA301EM VA301EMRP GsPnt2 S301RLC (Std.
System Programming Tx Info Menu The sensor type list applies to address ranges 1-96 and is not dependent on the type of product selected. Devices in the address range from 97-170 will display a BACNet object identifier, rather than a sensor type. *An additional Product Type, simply called “Group”, represents a group created in the Groups Menu in the controller.
System Programming Tx Info Menu COM Menu This screen displays the selected communication protocol for device addresses from 1 to 96. Each transmitter’s protocol is defined by the controller (see Network Auto-configuration section) . 1.
System Programming Tx Info Menu Scale Menus (1 and 2) These menus appear only for certain devices. Scale(1) allows the detection range, minimum and maximum, to be defined for the selected device. Whatever value is specified is the value that will appear at the device display (if applicable). The Minimum value is generally left at 0. Parameters for the XNX and XCD gas detectors can be viewed here but can be changed only at the transmitter. 1.
System Programming Tx Info Menu Detection Menu The detection menu (available only for devices with addresses between 1 and 96) displays the detection range (scale: 0-100.0) and the unit of measurement (unit: %) for the selected component. If a transmitter uses the Modbus protocol, the detection parameters are automatically defined during network configuration and are not editable. Vulbus protocols must be manually defined by the programmer. The detection scale is between 0 and the maximum value (0.
System Programming Tx Info Menu Display Menu This option allows a specific label or name to be assigned to the selected component (transmitters, relay modules, annunciators). Up to 20 characters, including spaces, can be used in the label (example: BOILER ROOM). The default Modbus transmitter labels are composed of the component (or transmitter) name, sensor type and address. Vulbus transmitter labels contain 20 blank characters (spaces). edit 301D2 30 1. Tx Info 001 -Display(20 char.
System Programming Tx Info Menu Alarm A, B and C Menus The screens for viewing alarm thresholds are combined in this manual. There will be either two or three levels, depending on transmitter type. If present, separate “MIN” and “MAX”levels permit manual control of the hysteresis of each alarm. Normally, the “MAX” level is set greater than “MIN.” However, alarms can be made to trigger on falling concentration (as with oxygen) by setting the “MAX” threshold smaller than the “MIN” threshold.
System Programming Tx Info Menu Servicing and Operating Menus These functions vary depending on the transmitter type. These displays show the total time the device has been in service and the amount of time remaining until the next required calibration or replacement.
System Programming Tx Info Menu Status Code These screens display transmission or node status and sensor status for the selected transmitter. This read-only information can assist service personnel in troubleshooting. The XNX and XCD gas detectors will report the warning or fault number (iFaultWarnNumber) in hexidecimal on the third line. These transmitters will also report the monitoring state (iMonitoringState) in the fourth line.
System Programming Tx Info Menu Change Tx Address Selecting Change Tx Address allows users to move a device from one TX address to another: • • • Use the arrows to scroll to Change Tx Address and press Enter to select In the next screen, scroll to the address number and press Enter to select Use the up or down arrows to increase or decrease the address value and press Enter to validate the new address.
System Programming Groups Menu Groups Menu Programming groups of transmitters allows several units to be combined which then enables actions (events) to be taken based on a series of units rather than each unit, individually. MENU 1. TxInfo 2. Groups 3. Events 4. Acqui 2. Groups [----] [----] [----] [----] [----] empty all groups 001 [----] [----] A group is a stack containing the addresses from each of the transmitters included in the group.
System Programming Groups Menu Creating Groups • • • • • Use the arrows to move the cursor to a group line and press Enter The field can be edited when the brackets stop blinking and the word “end” blinks Use the up or down arrows to scroll through the list of all units connected to the 96D, until the desired address is displayed . Press Enter again to validate the address. The address is added to the group and the bracket is shifted one position to the right.
System Programming Groups Menu Deleting Groups Use the empty all groups command to delete all groups previously programmed in the controller. Single groups can be deleted with a simple procedure: • • • Scroll to the first transmitter in the group list, Select the transmitter (its address blinks) and scroll to ( erases the entry and marks the end of the stack) Press enter and the group is emptied.
System Programming Event Menu Event Menu Though the controller has a default setting for Event configuration (as shown below), the Event menu is programmable.
System Programming Event Menu M-511401 8/10 96d User Manual Honeywell 39
System Programming Event Menu Action Menu Actions are comprised of two parameters: 3.
System Programming Event Menu Delays Menu This option allows Before and After settings that will delay the activation or deactivation of an action to be programmed. Before After Delays the action for the specified length of time. If the condition persists beyond this delay, the defined action is executed. The time to wait after an event has returned to normal before returning action output to normal state. The after delay also offers a Latch option, described below. 3.
System Programming Event Menu Latch Mode • • • • • The Latch function is executed on an Event state It is possible to select the Latch mode by changing the after delay to “latch” The Event stays active until the Silence keypad button is pressed The Silence keypad button has two functions: Silence the buzzer and unlatch the event. When the Silence keypad button is pressed, events in Latch mode are unlatched and reevaluated.
System Programming Event Menu Conditions Conditions are the parameters that define what makes an Event true. Each condition is defined by four elements and can be combined with other conditions to provide greater flexibility. A condition, as in the example provided below, defines: IF at least 1/3 of group 36 detects concentrations greater than 2.01% of specified gas AND all of group 03 detects a concentration greater than 2.
System Programming Event Menu The top left portion contains the statistic quantifier (available only for Groups) that take only the specified part of the group into the equation.
System Programming Event Menu The bottom left portion contains the logic, or operator, quantifier that determines how conditions are calculated. Options available in this field are: Operator Symbol --= <= < >= > != max min Meaning No operator Equal to Equal to or smaller than Smaller than Equal to or larger than Larger than Not equal to When the maximum value is reached, an action is triggered.
System Programming Event Menu The bottom right portion contains the operand, which defines what device or group of devices on which the Event will be based. The list provides the following options: OFF ON: Fault: Used for status on binary inputs (ex.: used with 301ADI) Used for status on binary inputs (ex.: used with 301ADI) Bases trigger on maintenance alarm, communication failure or device failure Alrm A: If the chosen device or group has an Alarm A or Alarm 1, an event will be triggered.
System Programming Event Menu Status This screen displays the current event status and allows it to be either enabled or disabled, depending on the current status. Enable event:This is a “toggle” switch; press Enter to change the value from Enable to Disable and vice versa 3. EVENT -Status : disabledEnable event . 001 After going through all the steps and programming an event, this screen will display “Enable event”. Press Enter to activate all the parameters and enable the Event.
System Programming Acquisition Menu Acquisition Menu The Acquisition mode is only accessible when there is an SD card present (controllers with the Data Logging, or DLC function). It is used to enable or disable the logging of system Events or transmitter information. The information is logged (or recorded) on an SD card. Intervals or conditions must be defined before using this option. 4.
System Programming Acquisition Menu Starting and Stopping Tx Logging In the previous step, “Acquisition”, the frequency at which Tx logs would be recorded can be configured. To start the logging function: When “Start Tx logging” appears on the display, it indicates that the acquisition, or logging, mode is inactive. When “Stop Tx logging” appears, it indicates that Tx data is being logged. The log message is displayed on the screen according to the chosen mode and LED 1 will light up.
System Programming Acquisition Menu Starting and Stopping Event Logging The Acquisition menu offers an event logging option. Event Logging records controller transactions, events, Tx and alarm flags and relay status. When “Start Event logging” appears on the display, it indicates that the acquisition, or logging, mode is inactive. When “Stop Event logging” appears, it indicates that Event data is being logged. Press the Enter keypad button to stop or start Event logging.
System Programming Copy Menu Copy Menu The Copy menu allows programmed parameters to be copied and transferred. Data from the SD card can be transferred to a controller or from a controller to the SD card or copy parameters from one device to the next. The Copy option offers three screens: Configuration, Parameters and System Log. Configuration If the controller is equipped with an SD card, the configuration function allows data to be transferred either from the 96D to the SD card or the reverse.
System Programming Configuration Parameters The “parameters” function allows one transmitter’s configuration to be copied to another or one event’s parameters to be copied to another event. This allows several devices that share identical or similar parameters to be quickly configured. 5. Copy -parametersTxInfo to TxInfo Event to Event The options within this screen are: Tx Info to Tx Info copies transmitter parameters from one device to another. Event to Event copies parameters from Event to Event.
System Programming Configuration System Log Menu The controller will record log information to its internal memory. If the controller is equipped with an SD card, the system log function allows users to save system log information to the memory card in text format. 5. Copy -System LogSysLog to SDcard When this option is selected, a log of all the last actions performed on the controller is copied to the SDcard, with the filename slyymmdd.log.
System Programming Config Menu Config Menu The Config menu contains several main configuration screens and is used to program the controller display mode, adjust the date and time, select the display language, change the controller access password, modify the Slave Port configuration, set the Relay Configuration, and select the AP Broadcast mode. Each main screen offers further programming options, as shown. MENU 5. Copy 6. Config 7. Network 8. Tests 6.
System Programming Config Menu Selecting the first line of the first screen allows selection from three display modes: Manual scroll, 3-second scroll, 5-second scroll. If Manual scroll mode is chosen, the screen will only advance if you press on the arrow keypad buttons. If either 3 or 5 second scroll mode is chosen, the screens will automatically scroll display readings for all devices connected to the controller after 3 or 5 seconds. 6.
System Programming Config Menu The second main screen in the Config menu allows a new user password to be set and the slave port configuration to be modified. 6. Config Set User Password - 2967 Slave Port Cnfg The default password is 2967. Select Set User Password to change the password: • • • When the first digit blinks, change the value by using the up/down keypad arrows to increase or decrease the number Use the left/right keypad arrows to move from one digit to the next.
System Programming Config Menu Scroll through the main Config menu screens using the left (previous) or right (next) keypad arrows. The third main screen in the Config menu allows the relay configuration to be set, the AP broadcast mode and to select from four separate manufacturers for the given controller. 6.
System Programming Config Menu The fourth screen in the Config menu allows a definition of a day and a week to be programmed. 6. Config Day definition Week definition Day and Week definition allows hours (time frames) to be defined for either Daytime and Working Days respectively. Day definition -Daytimesta: 08:00 end: 17:00 Week definition -Working Dayssta: Monday end: Friday Note: Remember, the controller uses a 24 hour clock (0:00 to 23:59).
System Programming Network Menu Network Menu The Network menu allows network device information to be either scanned or reset. This menu offers four options, divided into two screens; the first screen contains three options: Reset Database: Network Scan: Reset and Scan: Resets all network device Tx information in the database. This only resets the Tx infomation for the network device. It does not affect programmed Groups or Events.
System Programming Network Menu The second Network screen offers the Statistics and Calibration options. 7. Network Statistics Calibration Selecting Statistics from the Network menu displays a screen containing the statistics for the selected device address.
System Programming Network Menu Remote Calibration The network menu also offers a Calibration option for use with devices that support network calibration. 7.
System Programming Network Menu 10. Press Enter to confirm or Esc to cancel. If confirmed, the controller calibrates the sensor’s Zero. This takes only a few moments and the display returns to the default calibration screen. Note: Never calibrate any unit’s Zero with ambient air. Always use Nitrogen (N2) at the calibration port to calibrate the Zero. 11.
System Programming Tests Menu Tests Menu The Tests menu allows a variety of tests to be performed on components and on the network communications. It also allows the system to be operated in four different modes which, in turn, provide different functionalities. MENU 5. Copy 6. Config 7. Network 8. Tests 8.
System Programming Tests Menu The Tests menu provides four main options, divided between two screens. Each of these options offers different capabilities. The first screen presents three options: 8. Tests Test sequence Start Sim Sequence Maximum load Test sequence: Start Sim Sequence: Maximum load: Enables each output to be activated and validates operation of each controller keypad buttons, display pixels, and various communication protocols.
System Programming Tests Menu Test Sequence When test sequence is selected from the main Tests menu, the controller will display the Test sequence screen. Test sequence Relays activated Any key to continue Esc to quit If Esc is pressed on the keypad, the main Tests menu screen will be displayed. However, to perform system tests, press any key to proceed to the first test screen.
System Programming Tests Menu The system then moves to the Display test. When the blank screen is displayed, it is testing for display pixels. Press any key to proceed to the next step. Test sequence Display test Any key to continue Esc to quit The final test that the system performs is a network communication test: Test sequence Test Network comm. 9600 bauds Channel 1 PASSED Once these tests have begun, do not interrupt or stop them.
System Programming Tests Menu Normal Mode This is the system’s normal (default) operation mode. When the system is in normal mode, some values can be changed without interrupting services. When a value has been changed in any of the menu fields, the change will take effect upon returning to the main menu screen. Single Tx Mode This mode allows transmitters to be analyzed one at a time. The controller polls only the selected device, which subsequently has its information updated.
System Programming Tests Menu Simulation Mode This mode deactivates network communication Information Updates. It can be combined with any of the three previous modes (example: using the Simulation mode when in Debug mode allows the user to test the entire system [groups, events, etc] without triggering any actions or using any additional material such as gases).
System Programming BACnet Menu BACnet Menu BACnet is not offered with the model 96d controller unit.
System Programming Wireless Network Menu Wireless Network Menu Wireless networking is not offered with the model 96d controller unit.
Specifications Specifications Power requirements 96D Operating temperature range Operating humidity range Operating altitude Network capacity Communication (length of lines) User interface Visual indicators Outputs Output rating Audible alarm Time delays Battery Enclosure Dimensions (HxWxD) Certifications M-511401 8/10 17-27 Vac, 50/60 Hz, 8.64 VA 18-36 Vdc, 350mA @ 24 Vdc (8.
Warranty Warranty Statement All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certified to ISO 9001. Service in the field or at the customer’s premises is not covered under these warranty terms. Time and travel expenses for on-site warranty services will be charged at Honeywell Analytics’ normal billing rates.
Warranty Buyer is responsible for transportation costs from the buyer’s location to HA. HA is responsible for transportation costs from HA’s location to the buyer. If in the case of a fixed installation or when it is not practical to return the product, the buyer should submit a claim to HA Service Department. A service engineer will attend on site on a day rate basis. Where a valid warranty claim is identified, the faulty product will be repaired or replaced free of charge.
Warranty M-511401 8/10 96d User Manual Honeywell 75
Find out more www.honeywellanalytics.com Contact Honeywell Analytics: Americas Honeywell Analytics Inc. 23500 W. 105th Street, MD 400 Olathe, KS 66061 Tel: +1 913 712 5576 Toll free: +1 800 444 9935 Toll free fax: +1 888 328 2417 detectgas@honeywell.com Europe, Middle East, Africa Life Safety Distribution AG Wilstrasse 11-U11 CH-8610 Uster Switzerland Tel: +41 (0)44 943 4300 Fax: +41 (0)44 943 4398 gasdetection@honeywell.
