Owner's Manual Portable Generator DEADLY EXHAUST FUMES! ONLY use OUTSIDE far away from windows, doors and vents! NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS. SAVE this Manual. Provide this manual to any operator of the generator. 1-855-GEN-INFO or www.honeywellgenerators.
Table of Contents Introduction............................................................. 1 Maintenance ......................................................... 11 Read this Manual Thoroughly ................................. 1 3.1 3.2 3.3 Safety Rules ........................................................... 1 Standards Index .............................................................3 General Information ................................................ 4 1.1 1.2 Unpacking ....................
Introduction Thank you for purchasing this Honeywell model portable generator by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available or in place of utility due to a power outage. If any portion of this manual is not understood, contact the nearest Authorized Dealer for starting, operating and servicing procedures.
Safety Rules Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. On electric start models, disconnect the POSITIVE (+) battery cable from the engine starter OR the NEGATIVE (-) battery cable from the battery terminal, whichever is easier, before transporting the generator.
Safety Rules Do not insert objects through the unit’s cooling slots. • Do not operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. Keep a fire extinguisher near the generator at all times. MODEL NO: SERIAL NO: Unit ID Location 1. National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) available from www.nfpa.org 2.
General Information Remove all packaging material. Remove separate accessory box. Remove the generator from carton. Check all contents. If any parts are missing or damaged, locate an authorized dealer at 1-855-GEN-INFO.
Operation Figure 1C Wheel Assembly Read the Owner’s Manual and Safety Rules before operating this generator. Compare the generator to Figures 2 through 4 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. 120 Volt AC, 20 Amp, Duplex Receptacle – Supplies electrical power for the operation of 120 Volt AC, 20 Amp, single-phase, 60 Hz electrical lighting, appliance, tool and motor loads. 2.
Operation 17. Battery Charger Input – This receptacle allows the capability to recharge the 12 volt DC storage battery provided with the 12 Volt Adaptor Plug Charger which is included in the Accessory Box. Located behind the battery charger input is a 1.50 Amp in-line fuse which is inside the control panel to protect the battery (electric start models only). 18. Battery – Powers the electric starter (electric start models only).
Operation Use a NEMA L14-30 plug with this receptacle (rotate to lock/ unlock). Connect a suitable 4-wire grounded cord set to the plug and to the desired load. The cord set should be rated for 250 Volts AC at 30 Amps (or greater) (Figure 7). Always use a battery operated carbon monoxide alarm indoors, installed according to the manufacturers instructions. Figure 7 - 120/240 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.
Operation Figure 8 - Grounding the Generator Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator: 1. Figure the watts needed to start the largest motor. 2. Add to that figure the running watts of all other connected loads.
Operation Slow Cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 *Submersible Pump (1-1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . 2800 *Submersible Pump (1 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 *Submersible Pump (1/2 HP) . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 *Sump Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 to 1050 *Table Saw (10") . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Figure 12 - Engine ON/OFF Switch 1. 2. 3. 4. 5. 6. 7. Never start or stop engine with electrical devices plugged into the receptacles AND devices turned on. Unplug all electrical loads from the unit's receptacles before starting the engine. Make sure the unit is in a level position (not to exceed 15° in any direction). OPEN the Fuel Shut-off Valve (Figure 10). Turn engine RUN/STOP switch to ON position (Figure 12). Slide engine choke to the LEFT to FULL CHOKE position (Figure 11).
Maintenance NOTE: The switch must be in the RUN position. Use one of the generator’s receptacle outlets along with the included battery charger to charge the battery while the generator is running. To start manually, firmly grasp the recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away to start engine. Then follow the same choke sequence. NOTE: If engine fires, but does not continue to run, move choke lever to FULL CHOKE and repeat starting instructions.
Maintenance Follow the calendar intervals. More frequent service is required when operating in adverse conditions noted below. Check Oil Level Change Oil Check Valve Clearance Service Air Filter Replace Spark Plug At Each Use *Every 100 hours or Every Season ***Every Season ** Every 200 hours or Every Season Every Season Change oil after first 30 hours of operation then every season. * Change oil and oil filter every month when operating under heavy load or in high temperatures.
Maintenance Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material. Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.
Maintenance Figure 15 - Battery Connections The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen at least once each year (Figure 17). If unit is used regularly, inspect and clean more often. If using the generator on any forest-covered, brush-covered or grass-covered unimproved land, it must be equipped with a spark arrestor. The spark arrestor must be maintained in good condition by the owner/operator.
Maintenance Intake — 0.15 ± 0.02mm (cold), (0.006" ± 0.0008" inches) Exhaust — 0.20 ± 0.02mm (cold) (0.008" ± 0.0008" inches) After the first 50 hours of operation, check the valve clearance in the engine and adjust if necessary. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please take the generator to the nearest service center to have the valve clearance adjusted. This is a very important step to ensure longest life for the engine.
Troubleshooting PROBLEM CAUSE CORRECTION Engine is running, but no AC output is available. 1. 2. 3. 4. Circuit breaker is open. Poor connection or defective cord set. Connected device is bad. Fault in generator. 1. 2. 3. 4. Reset circuit breaker. Check and repair. Connect another device that is in good condition. Contact Authorized Service Facility. Engine runs well but bogs down when loads are connected. 1. 2. 3. 4. Short circuit in a connected load. Generator is overloaded.
Notes 17
Warranty U.S. EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty (ECS Warranty) on your new 2011 and later equipment. New equipment that use small spark-ignited engines must be designed, built, and equipped to meet stringent anti-smog standards for the federal government.
Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines.
Warranty CALIFORNIA AND U.S. EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resource Board (CARB) and the United States Environmental Protection Agency (EPA), together with Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty (ECS Warranty) on your new 2012 equipment.
Warranty EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for equipment using small spark-ignited engines: (a) Applicability: This warranty shall apply to equipment that uses small off-road engines.
Warranty STANDARD “THREE YEAR” LIMITED WARRANTY FOR HONEYWELL PORTABLE GENERATORS For a period of three (3) years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its Honeywell 3250-7500 watt portable generators will be free from defects in materials and workmanship for the items and period set forth below.
