MS7580 Genesis™ Presentation Area Imager Installation and User’s Guide
Disclaimer Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made. The information in this publication does not represent a commitment on the part of HII.
Table of Contents Introduction Product Overview ............................................................................................. 1 Base Kit Components....................................................................................... 2 Optional Accessories........................................................................................ 2 MS7580 Components....................................................................................... 4 Labels...................................
Applications and Protocols..................................................................31 Configuration and Upgrades................................................................33 Configuration Modes ...................................................................................... 33 Upgrading the Firmware ................................................................................. 33 MS7580-118-EAS Model Integrated RF EAS Antenna Connection ...............................................
Introduction Product Overview The MS7580 Genesis™ is a high performance presentation area-imaging bar code imager that utilizes high-resolution CMOS imaging sensors for superior image quality. Genesis utilizes SwiftDecoder™ software, for reliable decoding of both 1D and 2D bar code symbologies. Sharp images can be captured and transmitted in a variety of outputs including: .jpg, .bmp, and .tiff.
Base Kit Components Part # Description MS7580-118 MS7580 Genesis Presentation Area Imager 00-02544 MetroSelect® Single-Line Configuration Guide 00-05252 Area-Imaging Supplemental Configuration Guide* 00-02290 MS7580 Genesis Presentation Area Imager Installation and User’s Guide* EAS equipped models are indicated with an EAS extension on the model number (i.e., MS7580-118-EAS). See pages 35–42 for additional product information. Manuals are available for download from www.
Part # Description Cable Compatibility Warning The MS7580 requires a cable designed for a 12VDC area imager. Do not attempt to use any cables other than the specified cables listed below (cable series 5S-5Sxxx). Any damage incurred from incorrect cable usage will void the limited warranty shown on page 47.
MS7580 Components Item Item Description 1 Blue and White LED See Visual Indicators (on page 20) 2 Button Mode Select Button 3 Speaker See Audible Indicators (on page 19) 4 Window LED Aperture 5 Adjustable Base 6 Cable Connection 10-pin RJ45, Female Socket, See Imager Pinout Connections (on page 43) 7 Cable Release See Cable Installation and Removal (on page 6) Note: The MS7580-118-EAS model is equipped with an integrated antenna for Electronic Article Surveillance (EAS) system support
Labels Each MS7580 has a label located near the top of the output window. This label provides the imager’s model number, date of manufacture, serial number, CE and caution information. Additional information has been molded into the underside of the imager's case. The following figure gives an example of the label and the molded text with their locations identified. Figure 2.
Cable Installation and Removal Installation 1. Insert the cable’s modular connector into the socket on the imager. 2. Pull gently on the cable strain relief to ensure the cable is installed. Note: If the cable is not fully latched, the imager may power intermittently. Figure 3. Installing the Cable Removal Turn the host power off and disconnect the power supply from the cable before attempting to disconnect the cable from the imager. 1.
Interface Installation RS232 1. Turn off power to the host device. 2. Plug the interface cable’s modular connector into the socket on the imager. 3. Connect the other end of the cable to a dedicated COM port on the host device. 4. Plug the 12V power supply into the power jack on the cable. 5. Check the AC input requirements of the power supply to verify the voltage matches the AC outlet. The outlet must be located near the equipment and easily accessible. 6. Connect AC power to the transformer.
Keyboard Wedge 1. Turn off power to the host device. 2. Plug the interface cable’s modular connector into the socket on the imager. 3. Disconnect the keyboard from the host device. 4. Connect the “Y” ends of the communication cable to the keyboard and the keyboard port on the host device. A male/female adapter cable is supplied with the imager kit. 5. Plug the 12V power supply into the power jack on the cable. 6.
RS485 1. Turn off power to the host device. 2. Plug the interface cable’s modular connector into the socket on the imager. 3. Connect the other end of the cable to proper COM port of the host device. 4. Turn on power to the host device. 5. The MS7580 will start to initialize. The white and blue LED will alternately fade on and off for three seconds. When the imager has finished initializing, the imager will flash the white LED three times while simultaneously beeping three times.
USB 1. Turn off power to the host device. 2. Plug the interface cable’s modular connector into the socket on the imager. 3. Plug the USB end of the cable into the host’s USB port. Steps 4–6 are for VLink cables with a built in power jack and 12V external power supply. Skip to step 6 for USB direct connect cables receiving 12V power from the host. 4. Plug the power supply into the power jack on the VLink cable. 5.
• For information on configuring the MS7580 for USB Serial Emulation Mode or IBM OEM, refer to the USB section of the MetroSelect Single-Line Configuration Guide (PN 00-02544). • Plugging the imager into a port on the host device does not guarantee that scanned information will be communicated properly to the host device. The imager is shipped from the factory configured with default settings.
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Mounting the MS7580 Components of Adapter Kit 46-00911 Item Item Description Qty. A Adapter Plate 1 B Locking Plate 1 C Base Cover 1 D M3 x .5 - 10 mm Flat Head Phillips Screw 4 E M3 x .5 - 8 mm Flat Head Phillips Screw 4 F #7 x 1.00 in. FHP Wood Screw 3 G MS7580 Wall Mount Installation Guide 1 Figure 9. 46-00911 Kit Components Components of Wall Mount Kit 46-00913 Item Item Description Qty. A Wall Mount 1 B #7 x 1.00 in.
Installation of Adapter Kit 46-00911 1. Remove the rubber feet on the bottom of the MS7580. 2. Attach the adapter plate to the bottom of the imager with the four M3 x .5 x 10 mm screws ( ) provided in the kit. 3. Attach the base plate to the adapter plate with the four M3 x .5 x 8 mm screws ( ) provided in the kit. 4. Before mounting the locking plate, consider the position the imager will rest when fully installed. There are two tabs located on the locking plate.
5. Use the locking plate as a guide to drill three #39 pilot holes (A) in the mounting surface. Figure 13. Locking Plate (Not Drawn to Scale) 6. Secure the locking plate to the wall with the three #7 wood screws () provided in the kit. Figure 14 7. Position the imager so the base plate sits flush over the locking plate. Twist the imager 90° counter-clockwise to lock the imager into place.
Installation of Wall Mount Kit 46-00913 1. Drill two #39 pilot holes in the mounting surface. The pilot holes should be centered vertically 44 mm apart. 2. Position the wall mount over the pilot holes with the arrow pointing up. 3. Secure the wall mount to the wall with the two #7 wood screws () provided in the kit. Figure 16 4. Slide the imager's base under the upper corner tabs on the wall mount. 5. Slide the remainder of the base in and down behind the lower corner tabs.
Operation Modes of Operation The MS7580 supports two standard modes of operation for scanning bar codes, automatic activation and manual activation scanning. Scanning while in the automatic activation mode can occur in either one of two configurable options, pass-through or presentation. Both the pass-through and the presentation options are enabled by default.
3. Press the button one time to activate linear targeting. 4. Align the linear targeting line over the desired bar code. Note: When scanning 1D bar codes, the bar code must be presented to the imager in the correct orientation, see Figure 18. PDF and 2D matrix codes may be presented in any orientation. Figure 18. 1D Bar Code Orientation 5. Press button a second time to decode and send the data 6.
Audible Indicators The MS7580 provides audible feedback during operation. The audible feedback indicates the status of the imager. Eight settings are available for the tone of the beep (normal, 6 alternate tones and no tone). To change the tone, refer to the MetroSelect Single-Line Configuration Guide, PN 00-02544 or MetroSet2’s help files. One Beep When the imager successfully reads a bar code the imager will beep once and the white LED will flash once indicating data has been transmitted successfully.
Visual Indicators The imager has blue and white LED indicators surrounding the button on the top of the imager. When the imager is on, the intensity of the LED and the flashing or stationary activity of the LEDs, indicates the status of the current scan and the diagnostic imager. Figure 19. No LEDs are Illuminated The LEDs will not be illuminated if the imager is not receiving power from the host or transformer. Steady Low Intensity Blue The imager is in stand-by mode.
Failure Modes Long Razzberry Tone – During Power Up Failed to initialize or configure the imager. If the imager does not respond after reconfiguration, return the imager for repair. Short Razzberry Tone – During Scanning An Invalid bar code has been scanned when in configuration mode.
Field of View Figure 20.
Depth of Field by Minimum Bar Code Element Width Minimum Bar Code Element Width 1D mm mils PDF A B C D F .13 .19 .26 .33 .25 G .4 5.0 7.5 10.4 13 10 16 Figure 21. Depth of Field by Minimum Bar Code Element Width Note: Standard models ship with the ability to read all 1D, PDF and 2D bar codes.
IR Activation Range The MS7580 has a built in object detection sensor that instantly turns on the imager when an object is presented within the imager’s IR Activation Area, shown below. Figure 22.
Troubleshooting Guide The following troubleshooting guide is for reference purposes only. Contact a customer service representative or technical support representative to preserve the limited warranty terms. See pages 57–59 for contact information. All Interfaces Symptoms Possible Causes Solution No power is being supplied to the imager. Check transformer, outlet, and power strip. Make sure the cable is plugged into the imager. No power is being supplied to the imager from the host.
Symptoms Possible Causes Solution The imager powers up, but The beeper is does not beep disabled and no tone when bar code is is selected. scanned. Enable the beeper and select a tone. The imager powers up, but does not scan and/or beep. The bar code symbology trying to be scanned is not enabled. UPC/EAN, Code 39, interleaved 2 of 5, Code 93, Code 128, Codabar and PDF are enabled by default. Verify that the type of bar code being read has been selected.
Symptoms The imager beeps at some bar codes and NOT for others of the same bar code symbology. The imager scans the bar code but there is no data. Possible Causes Solution The bar code may have been printed incorrectly. Check if it is a check digit/character/or border problem. The imager is not configured correctly for this type of bar code. Check if check digits are set properly. The minimum symbol length setting does not work with the bar code. Check if the correct minimum symbol length is set.
Symptoms The imager scans but the data is not correct. Possible Causes The imager and host may not be configured for the same interface parameters. Solution Check that the imager and the host are configured for the same interface parameters. The following item is only relevant for an RS232 interface.
Design Specifications Operational Light Source: LED 645 nm ±7.5 nm Pulse Duration: Up to 500μs (Default) Maximum Output of an Osram LED: Depth of Scan Field: Maximum 85 mA emits 3,120 mlm 0 mm – 152 mm (0" – 6") for 0.33 mm (13 mil) 55 mm x 35 mm (2.2" x 1.4") @ Face / Window Field of View: Minimum Element Width: Resolution: Infrared Activation Range: Optional Decode and Imaging Capabilities: System Interfaces: Print Contrast: Number Characters Read: Beeper Operation: 185 mm x 110 mm (7.3" x 4.
Mechanical Height (H): 150 mm (5.91") Width (W): 83 mm (3.27") Depth (D): 80 mm (3.15") Weight: 340 g (12 oz.) Termination: 10 pin modular RJ45 Electrical Input Voltage: 12VDC ± 0.25V 5VDC ± 0.25V 3.1 W (Typical) 2.0 W (Typical) Operating 2.3 W (Typical) 1.8 W (Typical) Idle 1.7 W (Typical) 1.
Applications and Protocols The model number on each imager includes the imager number and factory default communications protocol. Imager Version Identifier Communication Protocol(s) Interfaces supported include: MS7580 118 • RS232 (TXD, RXD, RTS, CTS) • RS485 • USB • Keyboard Wedge TXD and RTS are transmitted at TTL levels. Contact a customer service representative for information on additional RS232 options.
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Configuration and Upgrades Configuration Modes The MS7580 has three modes of configuration. • Bar Codes The MS7580 can be configured by scanning the bar codes included in the MetroSelect Single-Line Configuration Guide or the Area-Imaging Supplemental Configuration Guide. The manuals are available for download at www.honeywellaidc.com. • MetroSet2 This user-friendly Windows®-based configuration program allows you to simply ‘point-and-click’ at the desired imager options.
To upgrade the firmware in the MS7580: 1. Plug the imager into a serial communication port on the host system. 2. Start the MetroSet2 software. 3. Click on the plus sign (+) next to POS Scanners to expand the supported imager list. 4. Choose the MS7580 Genesis from the list. 5. Click on the Configure Genesis/7580 Scanner button. 6. Choose Flash Utility from the options list located on the left side of the screen. 7. Click on the Open File button in the Flash Utility window. 8.
MS7580-118-EAS Model MS7580-118-EAS models are equipped with an integrated antenna for Electronic Article Surveillance (EAS) system support. The following information should be used in conjunction with the manufacturer’s EAS system documentation for successful integration of an MS7580-118-EAS Genesis. Integrated RF EAS Antenna Connection The following information is applicable for MS7580-118-EAS kits containing an RS232, MX-5S000-E-3 cable or a USB, MX-5S235-E-3 cable. 1.
EAS System Connection The following information should be used in conjunction with the manufacturer’s documentation EAS system. Checkpoint® EAS System Integration Honeywell cables compatible with Checkpoint EAS systems include five additional wires for device connection. Consult the table below for the appropriate wire and terminal configuration.
Configuration for EAS Applications EAS support is disabled by default in the MS7580-118-EAS series. To enable EAS support the imager must be configured for a system type and signal mode. Follow the configuration sequence below to configure the imager for EAS functionality. 1. Scan the system type bar code below to enable EAS system support. Enable Checkpoint System EAS Support ³ 2. 3 3 7 2 2 0 Scan either the Enable Continuous Mode bar code or the Enable Regular Mode bar code.
3. Scan the desired EAS timeout length (applicable for regular mode only). The EAS timeout length specifies the maximum time that the area imager will leave the EAS interlock signal asserted following a successful scan. The EAS timeout setting has no effect in continuous mode. Note: If the area imager routinely fails to deactivate EAS tags, increase the value of the timeout setting.
EAS Tag Deactivation Range Antenna Precaution The integrated EAS antenna is built into the stand/base of the imager. Do not enclose or rest the imager’s base in close proximity to dense metal. The metal may interfere with the antenna decreasing the expected deactivation range. Tag Storage Precaution Do not store tags within 45.7 cm [18.0″] of the MS7580. Tags stored closer than 45.7 cm [18.0″] may be unintentionally deactivated. The precautionary area includes storage areas located under the MS7580.
Figure 27.
Imager Pinouts–MS7580-118-EAS Figure 28.
Cable Pinouts (Host End)‡ RS232, 12V VLink Cable MX-5S000-E-3 Pin 1 2 3 4 5 6 7 8 9 Function Shield Ground RS232 Transmit Output RS232 Receive Input No Connect Power/Signal Ground DSR CTS Input RTS Output Host +12VDC Figure 30. 9-Pin Female, D-Type USB MX-5S235-E-3 Pin 1 2 3 4 Function PC +5V/V_USB DD+ Ground Figure 31. USB Type A, Non-Locking Antenna Disconnect Figure 32. Antenna Disconnect 1. 2. 3. 4. Remove the connector cover on the bottom of the imager base. Release the strain relief.
Imager and Cable Terminations Standard Imager Pinouts‡ Figure 33.
Standard Cable Pinouts‡ (Host End) RS232, 12V VLink Cable 5S-5S000-3 Pin Function 1 Shield Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 No Connect 5 Power/Signal Ground 6 Reserved 7 CTS Input 8 RTS Output 9 +12VDC 9-Pin Female, D-Type RS485, 5S-5S006-N-3 Pin Function 1 Signal/Power Ground 2 IBM A+ 3 IBM B- 4 +12VDC SDL A Key Connector USB 5S-5S213-3 or 5S-5S006-N-3 Pin Function Type A Non-Locking Type A Locking Plus-Power 1 2 1 2 5S-5S213-3 USB Type A Non-Loc
Keyboard Wedge VLink Cable 5S-5S002-3 Pin Function 1 Keyboard Clock 2 Keyboard Data 3 No Connect 4 Power Ground 5 +5VDC Pin 1 5-Pin DIN, Female Function PC Data 2 No Connect 3 Power Ground 4 5 6 +5VDC PC Clock No Connect 6-Pin DIN, Male Honeywell will supply an adapter cable with a 5-pin DIN male connector on one end and a 6-pin mini DIN female connector on the other.
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Limited Warranty Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in materials and workmanship and to conform to HII’s published specifications applicable to the products purchased at the time of shipment.
All provisions of this Limited Warranty are separate and severable, which means that if any provision is held invalid and unenforceable, such determination shall not affect the validity of enforceability of the other provisions hereof. Use of any peripherals not provided by the manufacturer may result in damage not covered by this warranty. This includes but is not limited to: cables, power supplies, cradles, and docking stations. HII extends these warranties only to the first endusers of the products.
Regulatory Compliance Safety ITE Equipment IEC 60950-1, EN 60950-1 LED Class 1 LED Product: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Under no circumstances should the customer attempt to service the LED scanner. Never attempt to look at the LED beam, even if the scanner appears to be nonfunctional.
Wenn Sie dies tun, können Sie sich einer gefährlichen Licht emittierender Diodenstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser Laserausrüstung erhöht das Risiko einer Sehschädigung. Attenzione L'utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale può provocare delle rischiose esposizioni radiattive. Il cliente non deve assolutamente tentare di riparare egli stesso lo scanner LED (o diodo emettitore di luce).
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Notice This Class A digital apparatus complies with Canadian ICES-003. Remarque Cet appareil numérique de classe A est conforme à la norme canadienne NMB-003. European Standard Warning This is a class A product.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Class B Devices The following is applicable when the scanner cable is less than 3 meters (9.8 feet) in length when fully extended: Les instructions ci-dessous s’appliquent aux cables de scanner ne dépassant pas 3 métres (9.
Patents This Honeywell product may be covered by, but not limited to, one or more of the following U.S. Patents: U.S. Patent No.
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Index A F AC ................................. 2, 7–11, 30 Accessories ...................................2 Adapter........................ 2, 13, 14, 45 Aperture.........................................4 Audible Indicator.............. 20–21, 34 Automatic Activation Mode ..........17 Field of View ............................... 22 Firmware ..................................... 34 Flash ROM.................................. 34 B I Bar Code ............. 23, 25–28, 29, 33 Beep ..............
P T Pass-Through..............................17 Patent ..........................................53 Pinouts ............................ 43, 44–45 Power .......................... 7–11, 30, 34 Power Supply ...................... 6, 7–11 Presentation ................................17 Protocols .....................................31 Tone...................................... 20–21 Transformer .................. 2, 7–11, 30 Troubleshooting .................... 25–28 R V Razz ..........................
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Product Service and Repair North America Tel: 800.436.3876 (Customer Service) 866.460.8033 (Customer Support) 888.633.3762 (Technical Support) Fax: 856.228.6673 (Sales) Email: info@metrologic.com Suzhou Sales Office Tel: 86-512-67622550 Fax: 86-512-67622560 Email: info@cn.metrologic.
Honeywell Scanning and Mobility 90 Coles Road Blackwood, NJ 08012-4683 00-02290 Rev C June 2009
