Overview of Primary Product

ManualsBrandsHoneywell ManualsGas Valves & Controls2" NPT Pipe Adapter Large Body Integrated Valve Train

Table Of Contents

PRODUCT DATA

65-0230-08

V5097A-E

Industrial Gas Valves

APPLICATION

The V5097A-E Gas Valves are used with the V4055, V4062

and V9055 Fluid Power Actuators to control gas flow to

commercial and industrial burners.

While it is possible to combine any V5097 gas valve with any

V4055, V4062, or V9055 fluid actuator, a limited range of

combinations apply to the application most often used. See

Table 1.

FEATURES

• Used with natural or liquefied petroleum (LP) gases.

• V5097 normally closed valves are rated for final shutoff

service (safety shutoff).

• V5097A,C,D,E Valves are for on-off service.

• V5097B Valve has a characterized guide and in

combination with the V4055, V4062 and V9055 Fluid

Power Actuators, provides slow-opening, HI-LO-OFF,

and modulating functions, respectively.

• V5097C,E Valves have a double seal and are used

with V4055D,E Fluid Power Actuators to provide

proof-of-closure switch and valve seal overtravel

interlock.

• V5097D,E Valves are for high pressure applications

(see Table 2).

• Two valve body types (small and large) applicable to

seven pipe sizes:

— Small body type for 3/4 in. (19 mm), 1 in. (25 mm),

1-1/4 in. (32 mm), 1-1/2 in. (38 mm) and 2 in. (51

mm) pipes.

— Large body type for 2 in. (51 mm), 2-1/2 in. (64 mm)

and 3 in. (76 mm) pipes.

• Eight pipe adapter sizes 3/4 in. (19 mm) to 3 in. (76 mm)

have NPT or BSP-PL threaded connections.

• V5097 version provides three 1/4 in. upstream and

two 1/4 in. downstream taps and plugs. CE version

provides an additional downstream tap and plug.

• Yellow SHUT indicator attached to the valve stem

provides indication of the valve closed position.

• Unpainted die-cast aluminum body.

Contents

Application ........................................................................ 1

Features ........................................................................... 1

Specifications ................................................................... 2

Ordering Information ......................................................... 2

To Size Two Identical Valves Piped In Series ................... 7

Installation ........................................................................ 8

Operation and Checkout .................................................. 9

Service Information .......................................................... 10

Summary of content (12 pages)

PAGE 1
V5097A-E Industrial Gas Valves PRODUCT DATA FEATURES • Used with natural or liquefied petroleum (LP) gases. • V5097 normally closed valves are rated for final shutoff service (safety shutoff). • V5097A,C,D,E Valves are for on-off service. • V5097B Valve has a characterized guide and in combination with the V4055, V4062 and V9055 Fluid Power Actuators, provides slow-opening, HI-LO-OFF, and modulating functions, respectively.
PAGE 2
V5097A-E INDUSTRIAL GAS VALVES SPECIFICATIONS IMPORTANT The specifications in this publication do not include normal manufacturing tolerances; therefore, an individual unit may not exactly match the specifications listed. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed. Table 1. Usual Combinations of Fluid Power Actuators and V5055 Industrial Gas Valves.
PAGE 3
V5097A-E INDUSTRIAL GAS VALVES Gas Pressure Limit Switch Mounting: Two 1/4 in. NPT or BSP-PL upstream and downstream tapping and plug. Table 2. Industrial Gas Valve Models: Model Number Features V5097A Low pressure on-off (with quick-opening guide). V5097B Low pressure characterized guide (provides slowly increasing gas flow on opening). For slow-opening, high-low-off, or modulating service. V5097C Upstream Tapping and Plug: 1/4 in. NPT or BSP-PL. Downstream Tapping and Plug: 1/4 in. NPT.
PAGE 4
V5097A-E INDUSTRIAL GAS VALVES 5 (127) 6-3/4 (171) 1-9/32 (33) 1 A C B H G E OCTAGON J F D 1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL. VALVE SIZE (IN.) DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H OCTAGON IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM MM IN. MM IN.
PAGE 5
V5097A-E INDUSTRIAL GAS VALVES 6-3/4 (171) 5 (127) 1-9/32 (33) 1 A C B H E G OCTAGON D J 1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL. VALVE SIZE (IN.) F DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. IN.
PAGE 6
V5097A-E INDUSTRIAL GAS VALVES Table 4. Valve Plus Two Pipe Adapters Ratings. Approvals: Underwriters Laboratories Inc. Listed: File MH1639, Guide No. YI02: V4055A,B,D,E/V5097A,B,C,D,E. V4062/V5097A,B,C,E. V9055/V5097A,B,C,E. Swiss Re (Formerly GE Gap/IRI) Acceptable: V4055A,B,D,E/V5097A,B,C,D,E. V9055/V5097A,B,C,E. Factory Mutual Approved: Report No. 1D9A2.AF CSA File No. 158158-1205788 V4055A/V5097A,B. V4055B/V5097D. V4055DV5097C. V4055E/V5097E. V4062/V5097B,C. V9055/V5097B,C.
PAGE 7
V5097A-E INDUSTRIAL GAS VALVES 8. How to use the Specific Gravity Conversion Factors (Fig. 3) Use the valve size at the intersection of the horizontal and vertical lines. If the intersection is between valve sizes, use the next larger valve size in Fig.4. Listed valve capacity ratings are based on 0.64 specific gravity (sg gr) gas. When the required cfh capacity is known for gas of other specific gravity, it can be converted to the 0.
PAGE 8
V5097A-E INDUSTRIAL GAS VALVES 100.0 1 (25) 9 8 7 6 1 2 3 4 5 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 5 6 7 8 9 1 100.0 9 8 7 6 5 5 4 4 3 3 2 2 10 9 8 7 6 2I NC HL AR G E 10.0 1 (2.5) 9 8 7 6 5 5 4 4 3 3 2 2 MA .5 /2 .3 H 21 11 NC .2 3I NC H 11 1IN /4CH INC .4 H H INC .1 100 (2.8) 1I 3/4 INC H H /2 .3 2I .4 NC HS .5 .2 1.0 .9 .8 .7 .6 LL 1.0 1 (0.25) .9 .8 .7 .6 INC PRESSURE DROP, INCHES WC [1 in. wc = 0.
PAGE 9
V5097A-E INDUSTRIAL GAS VALVES Checkout WARNING Explosion Hazard And Electrical Shock Hazard. Can cause explosion, serious injury or death. 1. Turn off gas supply before starting installation. 2. Disconnect power supply for valve actuator before beginning installation. 3. Install the valve so the arrow on the valve body points in the gas flow direction. WARNING Explosion Hazard And Electrical Shock Hazard. Can cause explosion, serious injury or death.
PAGE 10
V5097A-E INDUSTRIAL GAS VALVES SERVICE INFORMATION Table 6. V5097 Valve Allowable Leakage Rate. V5097 Pipe Adapter Size (in.) 3/4, 1, 1-1/4, 1-1/2, 2 Medium Minimum No. of Maximum Seconds Allowable No. of for 10 Leakage Bubbles in bubbles SCCH 10 sec. ) 0.64 gas 573 14 6.7 1.00 aira 458 9 10.2 366 9 10.5 2, 2-1/2, 3 0.64 gas 1.57 LP 940 24 4.1 1.00 aira 752 16 6.2 1.57 LP 602 15 6.4 a WARNING Explosion Hazard And Electrical Shock Hazard.
PAGE 11
V5097A-E INDUSTRIAL GAS VALVES 7. 8. 9. 10. For part numbers, refer to Replacement Parts in the Specifications section. Complete instructions for replacing the bonnet assembly are included with the replacement part. d. If the inside surfaces are clear of hydraulic fluid, clean the bonnet assembly and be sure to remove all hydraulic fluid from the inside and outside of the actuator mounting curb. This is the “cup-like” area around the valve stem.
PAGE 12
V5097A-E INDUSTRIAL GAS VALVES Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered Trademark © 2010 Honeywell International Inc. 65-0230—08 E.K. Rev. 02-10 Printed in U.S.A.