Smart IO IO-10MIXR-WE / IO-10MIXR-NWE INSTALLATION INSTRUCTIONS
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO CONTENTS General Safety Information ............................................... 3 Technical Data ....................................................................... 4 Electrical Data ............................................................................... 4 Power Consumption ................................................................... 4 Current Consumption ................................................................ 4 Operational Environment .
GENERAL SAFETY INFORMATION • When performing any work (installation, mounting, start-up), all manufacturer instructions and in particular these Installation and Commissioning Instructions (EN1B-0206IE10) are to be observed. • Smart IO may be installed and mounted only by authorized and trained personnel. • Rules regarding electrostatic discharge should be followed. • If the Smart IO is modified in any way, except by the manufacturer, all warranties concerning operation and safety are invalidated.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO TECHNICAL DATA Table 5. Operating Environment (Continued) Electrical Data Table 2. Electrical Data Vibration Under Operation 0.024” double amplitude (2 to 30 Hz), 0.6 g (30 to 300 Hz) Dust, Vibration According to EN60730-1 Operating Voltage (AC) 19 to 29Vac (50/60Hz) RFI, EMI Commercial, light, industrial, residential environments Operating Voltage (DC) 23 to 29Vdc 11.5 years Screw-type Terminals Max. 2.5 mm2 (Or Max.
INTERFACES 29 31 30 35 32 34 33 28 Fig. 1. Smart IO Table 8. Device Terminals (Continued) Table 8.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Table 8. Device Terminals (Continued) Table 8. Device Terminals (Continued) Change-over Relay 2 Change-over Relay 3 Change-over Relay 4 RJ45 Interface SMA Connector Reset/Wireless Button USB-C 31-00429 | Rev.
Activating Bluetooth and Resetting the device The Smart IO has a physical button that provides two functionalities, which are: — — Ethernet Interfaces and LEDs NOTE: Ethernet Ports are for Future Use. The two Ethernet interfaces 1 and 2 are internally connected to a single Ethernet switch. Activating Bluetooth Resetting the Smart IO to factory default. To activate Bluetooth 1. Short press and release the button. The Bluetooth LED starts blinking, indicates preparing for connection.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Smart IO Inputs/Outputs Supported Sensors Table 10. Smart IO Input/Outputs UIO (Configured as DI) and DI DO Relay Table 11. Supported Sensors • Pulse inputs capability — 100Hz max. Minimum duty cycle (50%/50%) = 5ms ON / 5ms OFF — Pulse counting with totalizing • Dry contact mode — Closed contact: <= 500 ohm. Wetting current: ~3.5mA — Open contact: >= 3k ohm. • Logic input mode — Low: 0...2V — High: 4...
Communication Baud Rates Table 14. Honeywell 1450 Series Transformers (N. America) Table 12. Communication Baud Rates Ethernet port 10/100 Mbps autobaud Wi-Fi 802.11b: up to 11Mbps 802.11a/g: up to 54Mbps 802.11n: up to 150Mbps 802.11ac: up to 433Mbps Bluetooth NOTES: — — Part No. 14507287 Primary Side Secondary Side -005 240/220 Vac 2 x 24 Vac, 40 VA; 100 VA from separate transformer -006 240/220 Vac 24 Vac, 100 VA; 24 Vdc, 600 mA Max.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Example 1: Power Supply and wiring example F1 110/120/ 220/240VAC 24VAC Fig. 2. Power supply Vac NOTE: When a transformer powers more than one device, the polarity of these devices should be kept the same. 31-00429 | Rev.
24VDC GND Fig. 3. Power supply Vdc NOTE: Ensure correct polarity when powered by 24Vdc. 11 31-00429 | Rev.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO WIRING AND SET-UP General Safety Considerations • When connecting the Smart IO, VDE, National Electric Code (NEC) or equivalent, and any local regulations concerning grounding must be observed. • Only qualified electricians may carry out electrical work. • The electrical connections must be made at the terminals of the Smart IO.
Cable Specifications Power Supply Cable Specifications The length of the power supply cable includes the length of the cables to connected modules. Table 18. Power Supply Cable Specifications Cross-sectional area Type of signal ≤100m ≤100m Single transformer Separate transformers 24V Power 1.5mm2-2.5mm2 (16AWG12AWG) not allowed for > 100 m (300 ft) High Current Signals - DO Relay version 5A terminal: 1.5mm2-2.5mm2 (16AWG-12AWG) 10A terminal: 2.5mm2 (14AWG-12AWG) Low Current Signals - UIO, DI 0.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO WIRELESS CONNECTIVITY • Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Connectivity Frequency Range • This device complies with FCC radiation exposure limits set forth for an uncontrolled environment. Table 19. Connectivity Frequency Range Connectivity Medium Frequency Range E.I.R.P for CE E.I.R.P for FCC/IC Bluetooth 2400 MHz2483.5 MHz 20 mW 20 mW Wi-Fi 2.
CONNECTION EXAMPLES Voltage Input (UIO)/Thermistor Input (UIO) Voltage Input Mode (0 to 10V) Out In - - External Power Supply Resistance Input Mode Ensure correct polarity n n n n n n Fig. 4. Voltage Input (UIO)/Thermistor Input (UIO) NOTE: The GNDs for the UIO and DI are interconnected. 15 31-00429 | Rev.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Digital Input (UIO) Connection TTL / CMOS Digital Input (UIO) (universal input) Ensure correct polarity 0V volt free 3.5mA (Wetting current) open collector n n n Fig. 5. Digital Input (UIO) Connection NOTE: The GNDs for the UIO and DI are interconnected. 31-00429 | Rev.
Binary Output/Analog Output Connection (UIO) -Voltage output to power external relay -Protective Diode is recommeded to protect the output Ensure correct polarity Ensure correct polarity + + 0 to 10 V LOAD Analog Output (UIO) - n n n n n n Fig. 6. Binary Output/Analog Output Connection (UIO) NOTES: — — Analog Output (UIO) provides a variable voltage between 0-10Vdc and the output can source up to 20mA. The GNDs for the UIO and DI are interconnected. 17 31-00429 | Rev.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Current Input (UIO)/20VDC Output Connection 20V 100mA (Max.) ALS-300 and ALS-1.5K Lighting Sensors Black White S n n n n Fig. 7. Current Input (UIO)/20VDC Output Connection NOTE: The Smart IO requires a minimum supply voltage of 23 volts for terminal 9 (20Vdc) to provide 20 volts. 31-00429 | Rev.
Digital Inputs Connection Ensure correct polarity TTL / CMOS 0V logic circuit open collector volt free n 3.5mA Wetting current n n n n Fig. 8. Digital Inputs Connection NOTE: The GNDs for the UIO and DI are interconnected. 19 31-00429 | Rev.
Digital/Relay Outputs n LOAD n n n POWER SUPPLY Load connect to NO terminal POWER SUPPLY n n LOAD Load connect to NC terminal Fig. 9. Digital/Relay Outputs NOTE: Digital Outputs are changeover relays that provide a single pole Normally Open and Normally Closed contacts. C terminals are standalone and are not connected internally.
TROUBLESHOOTING WITH LEDS Input/Output LEDs Main LED Wi-Fi/Bluetooth LEDs Troubleshooting with Main LED Table 20. Input/Output LEDs Case Main LED Behavior Meaning 1 LED is off Power OFF/Power Failure 2 Green-Yellow-Red cycling (Alternate Green, Yellow, Red for every 1 second) Factory default. Cycling until the device is configured. 3 Solid Green Power On, the device is configured and working properly. 4 Green blinking every 0.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Troubleshooting with Input/Output LEDs AI Channel Table 21. AI Channel (Modulating Input) LEDs Case AI Channel LED Behavior Meaning 1 OFF Unused 2 Solid Green, intensity changes based on input signal Working properly (Physical) 3 Solid Red Alarm: Out-of-range; sensor break; sensor shorted (Logical) DI Channel Table 22.
DO Channel Table 24. DO Channel LEDs Case DO Channel LED Behavior Meaning 1 OFF OFF 2 Solid Green ON Troubleshooting with Bluetooth LED Table 25. Bluetooth LED Case Bluetooth LED Behavior Meaning 1 Off Bluetooth is Off. 2 Solid Green Bluetooth is connected and working properly. 3 Two green blinks in 1 second interval and then pause for 2 seconds. Bluetooth broadcasting mode; Prepared to establish Bluetooth connection with other device.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO Troubleshooting with the Ethernet Interface LEDs Ethernet LEDs NOTE: Ethernet Ports are for Future Use. Table 27. Smart IO link and activity LEDs of Ethernet interfaces 1 and 2 Case LED Behavior Meaning Remedy 1 Green color LED is ON steadily Ethernet is working with connectivity up to 100Mbps. If communication problems persist, then check yellow color LED. See Case 3 and Case 4 given below.
DIMENSIONS 105 mm (4.13”) 130.7 mm (5.15”) 110 mm (4.33”) 45 mm (1.77”) 57.5 mm (2.26”) 25 31-00429 | Rev.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO APPENDIX: EARTH GROUNDING Earth grounding is prescribed to prevent the unexpected start-up of connected rotating/moving machines due to an insulation fault and double earth grounding somewhere in the plant. Smart IO and SELV The use of an earth leakage monitor is also possible to fulfill PELV if earth grounding is prohibited.
SMART IO PART NUMBERS Table 28. Smart IO Part Number Description IO-10MIXR-NWE Wireless Smart IO with North American conformance IO-10MIXR-WE Wireless Smart IO with European and Latin America conformance Accessories Part Numbers These accessories are available by separate order. Table 29. Accessories Part Number Description IO-TCVR-105 Replacement small terminal cover. Fits 105mm IO modules. (Pack of 6) IO-10MIXR-STB Replacement screw terminal blocks for wiring connection.
IO-10MIXR-WE / IO-10MIXR-NWE SMART IO TECHNICAL LITERATURE Table 31. Technical Literature Title Product Literature Number Contents IO-10MIXR-WE/IO-10MIXR-NWE Smart IO Datasheet 31-00427 Product data of the device. IO-10MIXR-WE/IO-10MIXR-NWE Smart IO Mounting Instructions 31-00428 Describes the mechanical mounting of the device. GW-1000-WE/GW-1000-NWE Gateway Datasheet 31-00424 Product data of the device.
